Abstract
Biodegradable polyacid is obtained in one-step ring-opening polymerization (ROP) of carboxylic-acid-functionalized six-membered cyclic carbonate mediated with zirconium (IV) acetylacetonate. Exemplary copolymers with L,L-lactide are described as well. Moreover, zirconium (IV) acetylacetonate is found to be active catalyst of trimethylene carbonate (TMC) ROP in presence of carboxylic acid yielding PTMC end-capped with the acid derivative. Polymerization mechanism is hypothesized demonstrating possibilities of the method in work-saving polycation synthesis and one-step method of conjugate synthesis of well-known biocompatible polyesters and polycarbonates.
1. Introduction
Biodegradable functional polymers gained attention of the scientific community during recent years, especially functional aliphatic polycarbonates [1–3] or, in general, copolymers comprising functional aliphatic carbonate units. The presence of such active side groups opens the door to many new applications mostly in biomedical field [4, 5] which covers drug release and gene delivery [6–8] among which nanostructures formulation can be found [9, 10]. The carbonate monomers are mostly six-membered cyclic carbonates derived either from glycerol or 2,2-bis(hydroxymethyl)propionic acid (bis-MPA) though scientific literature gives examples of many more substrates. A large number of introduced groups, e.g., alkyl, aryl, alkene, alkyne, functionalities with halogen atoms, nitrogen-containing functionalities (azide, amine, amid, carbamate, and urea), or even protected sugar functionalities are reviewed elsewhere [1, 2]. Polymers and copolymers of the carbonates were obtained via ring-opening (co)polymerization of the carbonates, applying ionic, coordinative, and enzymatic catalysts as well as organocatalysis [1, 3]. However, hitherto used ROP initiators and catalysts were not active in the presence of acidic groups and did not allow simple synthesis of polymers containing pendant carboxylic groups. Generally, syntheses of polycarbonates bearing carboxylic acid functions involved deprotection of the carboxylic function after polymerization [11–15]. In fact, the deprotection reactions were carried out with a high and a very high yield. Some reports suggest even quantitative removal of groups protecting carboxylic functionality [14]. Unfortunately, only few examples of single-step enzymatically catalyzed synthesis of polyacid via copolymerization of carboxylic-acid-functionalized carbonate were found in the literature [16, 17].
On the other hand, among variety of ROP coordination catalysts zirconium (IV) acetylacetonate ([Zr(acac)4]) is well-known transesterification and esterification catalyst in organic chemistry. In polymer chemistry [Zr(acac)4] has been shown to be the precursor of efficient ring-opening polymerization (ROP) catalyst. Except for outstanding catalytic properties, [Zr(acac)4] is far less-toxic alternative of commonly used stannous octanoate [18]. It was used for synthesis of biomedical materials like (co)polymers of, e.g., L-lactide (LA) [19] or ε-caprolactone (CL) [20] or even their copolymers with glycolide [21, 22] and trimethylene carbonate (TMC) [20]. However, the [Zr(acac)4] complex is formed by zirconium atom coordinated by four chelating β-diketonate ligands, acetylacetonates, forming eight-coordinate structure [23, 24]. Such complex is barely sensitive towards air and moisture and tends to be inert towards various chemicals at lower temperature [25]. Importantly, the complex becomes active ROP catalyst after at least one acetylacetonate ligand release and geometry change into seven coordinates [19, 20]. Apparently, cocatalyst (proton donor: cyclic esters or alcohol) was necessary to generate active zirconium (IV) catalyst in situ in the case of cyclic carbonate monomers polymerization [20]. Though cyclic carbonate monomer with pendant carboxyl group should be able to exchange acetylacetonate ligand and convert [Zr(acac)4] into active ROP catalyst.
Hereafter, implementation of zirconium (IV) acetylacetonate in synthesis of biodegradable polyacids is described. Polymerization mechanism of 5-methyl-2-oxo-1,3-dioxane-5-carboxylic acid (MTC-COOH) is hypothesized based on model polymerization of TMC in presence of benzoic acid.
2. Materials and Methods
2.1. Materials
Monomers, L-lactide (LA) (Glaco Ltd., China) and 1,3-trimethylene carbonate (TMC) (Huizhou Foryou Medical Devices Co., Ltd., China), were purified by recrystallization from anhydrous ethyl acetate and then dried in a vacuum oven at room temperature till constant weight. Benzoic acid ≥99.5% (Aldrich), zirconium (IV) acetylacetonate (Zr(acac)4) (Aldrich), 2,2-bis(hydroxymethyl)propionic acid (bis-MPA) (98%, VWR), benzyl bromide (98%, Aldrich), ethyl chloroformate (97%, VWR), Pd/C (Aldrich), anhydrous MgSO4 (Avantor Performance Materials, Poland), diatomaceous earth (Celite® 545, Sigma-Aldrich), N,N-dimethylformamide (DMF) (99.8%, VWR), ethyl acetate, toluene, chloroform, and diethyl ether (all: p.a., Avantor Performance Materials, Poland) were used as received. Triethylamine (NEt3) (>99%, Aldrich) was dried over BaO and distilled under reduced pressure prior to use.
2.2. Functional Carbonate Monomer Synthesis
5-Methyl-2-oxo-1,3-dioxane-5-carboxylic acid (MTC-COOH) was synthesized as described earlier [26, 27]; in detail, bis-MPA (270.000 g, 2.013 mol, 1 eq.) was dissolved in 1.3 dm3 of DMF and KOH (135.537 g, 2.416 mol, 1.2 eq.) was added. Clear solution was obtained after the mixture was heated to 100°C. Next, benzyl bromide (287 cm3, 413.134 g, 2.416 mol, 1.2 eq.) was added and the reaction was carried out overnight at 100°C. Then, after DMF had been stripped off under reduced pressure, nonvolatiles were dissolved in 3.0 dm3 of dichloromethane and organic solution was washed 3 times with 500 cm3 (each wash) of aq. dist. followed by drying over anhydrous MgSO4. After MgSO4 had been filtered off and the solvent had been stripped off, the residual solid was recrystallized from toluene to yield white crystals of benzyl 2,2-bis(methylol) propionate which were dried under vacuum (T= 50°C) to constant weight. Yield= 63%.
Next, under nitrogen flow, into a solution composed of benzyl 2,2-bis(methylol) propionate (86.5 g, 0.386 mol, 1 eq.) and ethyl chloroformate (110 cm3, 125.72 g, 1.158 mol, 3 eq.) in 1500 cm3 of chloroform CHCl3, thermostated in an ice/water bath, triethylamine (161 cm3, 117.18 g, 1.158 mol, 3 eq.) was introduced dropwise. Then, the cooling bath was removed and reaction carried out overnight. Next, the mixture was washed with 2 × 150 cm3 1M , 150 cm3 saturated aqueous solution of NaHCO3, 150 cm3 brine and finally 2 × 50 cm3 aq. dist. Organic phase was dried over anhydrous MgSO4. Next, MgSO4 was filtered off, CHCl3 stripped off and the nonvolatile residue was recrystallized from toluene to yield white crystals of benzyl 5-methyl-2-oxo-1,3-dioxane-5-carboxylate (MTC-COOBn). Yield= 87%.
After addition of 1.5 g of Pd/C into solution of benzyl 5-methyl-2-oxo-1,3-dioxane-5-carboxylate (15.0 g, 60.0 mmol) in 200 cm3 of ethyl acetate and hydrogen agitation for 8h, resulting material was dissolved in 100 cm3 of THF and filtered through diatomaceous earth. Next, the solvents were stripped off and the resulting white crystals of 5-methyl-2-oxo-1,3-dioxane-5-carboxylic acid were dried under vacuum to constant weight. Yield= 98%.
2.3. Polymerization and Copolymerization Procedures
2.3.1. MTC-COOH/LA copolymerization (Table 1) was performed in 3-necked glass flask of 25 mL capacity, equipped with a magnetic stirring bar. L-lactide (2.1 g, 14.60 mmol, 702 eq.), MTC-COOH (1.0 g, 6.24 mmol, 300 eq.), and zirconium (IV) acetylacetonate (0.0102 g, 0.0208 mmol, 1 eq.) were charged into flame-dried glass flask. Then, the flask was degassed under vacuum for 5 minutes, refilled with dry argon and sealed. Next, the reaction vessel was immersed in an oil bath and stirred under argon at 120°C. The aliquots were withdrawn after specific periods of time (compare Table 1) and characterized with 1H NMR, ESI-MS (if possible), and SEC techniques. The obtained product was dissolved in chloroform and precipitated dropwise in cold diethyl ether followed by drying of the precipitate in vacuum at room temperature to constant weight. The final material was investigated with NMR, SEC and FTIR techniques.
2.3.2. TMC (1.02 g, 10 mmol, 50 eq.) polymerization in presence of benzoic acid (0.098 g, 0.8 mmol, 4 eq.) and Zr(acac)4 (0.0976 g, 0.2 mmol, 1 eq.) was carried out in 3-necked flask of 25 mL capacity equipped with magnetic stirring bar similarly to experiment described in procedure 1. The reaction mixture was thermostated in an oil bath and stirred vigorously at 120°C under an argon atmosphere if possible. The aliquots were withdrawn within four hours of the reaction course and analysed with 1H NMR and SEC techniques. Resulting material was dissolved in chloroform and washed with saturated aqueous solution of NaHCO3 three times, followed by three washes with 1M and distilled water to neutral pH. Next, the organic layer was dried over anhydrous MgSO4 and filtered. Polymer was precipitated in cold diethyl ether. Obtained material was characterized using 1H NMR and SEC techniques.
2.3.3. Polymerization of MTC-COOH and LA and their copolymerization (Table 2) was performed similarly to procedure 2.3.1; briefly, respective amount of the monomer(s) was charged into dry glass vial (10 mL capacity) equipped with magnetic stirring bar, followed by addition of respective mass of Zr(acac)4 and sealing of the reactor. Charging of the reactor vessel was carried out in dry argon atmosphere each time and Zr(acac)4 amount was adjusted to keep monomer(s)/initiator precursor ratio 1000:1. Next, reactors were immersed totally in an oil bath at 130°C and the reactions were carried out for given time. Crude polymers were analysed with 1H NMR.
2.3.4. PTMC diol was synthesized as described earlier [28]; in detail, TMC (1 g, 9.8 mmol, 2450 eq.), 1,4-butanediol (0.018 g, 0.2 mmol, 50 eq.), and zinc (II) acetylacetonate hydrate (0.001 g, 0.004 mmol, 1 eq.) were charged into dried glass flask. After 10 minutes of reaction carried out in bulk at 110°C the reaction mixture was cooled. Resulting oligomer was characterized with SEC (= 6200 [g/mol]) and NMR techniques.
2.3.5. End-capping of PTMC diol with benzoic acid was carried with benzoyl chloride. Briefly, PTMC diol (0.4 g, 0.135 mmol, 1 eq.) of the oligomer was dissolved in 8 mL of chloroform. Next, under dry argon flow, dry triethylamine (0.039 cm3, 0.284 mmol, 2,1 eq.) was added into the solution followed by addition of benzoyl chloride (0.031 cm3, 0.270 mmol, 2.0 eq.). After reaction had been carried out 24h at room temperature the solution was washed with 3 x 5 cm3of saturated aqueous solution of NaHCO3, 2 × 5 cm3 of 1M and 3 x 5 cm3of distilled water. Polymer was precipitated in cold diethyl ether after organic phase had been dried over anhydrous MgSO4. NMR analyses were carried out after thorough drying under vacuum at room temperature.
2.4. Synthesis of Model Mixed Carboxylic-Carbonic Anhydride
Benzoic acid (0.507 g, 0.0041 mmol, 1 eq.) was dissolved in 5 cm3 of diethyl ether. Next, dry triethylamine (0.72 cm3, 0.0052 mmol, 1.25 eq.) was added and the solution was cooled to 0°C. Solution of ethyl chloroformate (0.46 cm3, 0.0049 mmol, 1.2 eq.) in 0.6 cm3 of diethyl ether was added dropwise. Reaction was allowed to proceed next 1.5h worming up to room temperature. Next, solids were filtered off and solution was washed with 3 x 5 cm3 of saturated aqueous solution of NaHCO3, 2 × 5 cm3 of 1M and 3 x 5 cm3 of distilled water. Solvent was stripped of after organic layer had been dried over anhydrous MgSO4. Product was characterized with NMR techniques.
2.5. Methods
Changes in the chain microstructure as well as changes in the (co)polymers composition were monitored on the basis of 1H and 13C NMR spectroscopy. Spectra were recorded with Bruker Avance II Ultrashield Plus spectrometer operating at 600 MHz (1H) and 150 MHz (13C), using CDCl3, C6D6 or DMSO-d6 as a solvent. Spectra were obtained with 32 scans, 11 μs pulse width, and 2.65 s acquisition time for 1H NMR. 13C NMR spectra were obtained with 20,000 scans, 9.4 μs pulse width, and 0.9 s acquisition time. Quantitative 13C spectra were recorded without NOE for selected samples using Bruker pulse program abbreviated as zgig (The decoupling mode is referred to as inverse-gated). The spectra were obtained with 61 440 scans, 9.4 μs pulse width, and 0.9 s acquisition time.
ESI- analysis was performed using a LCQ Fleet ion trap mass spectrometer (Thermo Scientific). The polyester sample was dissolved in a chloroform/methanol system (1:1 v/v), and the solutions were introduced into the ESI source by continuous infusion using the instrument’s syringe pump at a rate of 5 μL/min. The ESI source was operated at 4.5 kV, and the capillary heater was set to 200°C, as the nebulising gas nitrogen was used. For ESI-MS/MS experiments, the ions of interest were isolated monoisotopically in the ion trap and were collisionally activated. The helium damping gas that was present in the mass analyser acted as a collision gas. The RF amplitude, which had a significant voltage range, was set to a value that caused the peak height of the molecular ion to decrease by at least 50 %. The analysis was performed in the positive-ion mode.
SEC experiments were carried out in chloroform at 35°C with eluent flow rate of 1 mL/min., using a set of two PLgel 5 μm MIXED-C ultrahigh efficiency columns. Isocratic pump (VE1122, Viscotek) as a solvent delivery system, UV (Spectra100, Spectra-Physics) and differential refractive index (RI SE-61, Shodex) detectors were applied. A volume of 100 μL of sample solution in chloroform (concentration of 3% w/v) has been injected. Number-average (), weight-average () molar masses and molar mass dispersity (Ð) values of polymers have been determined according to conventional calibration generated with polystyrene standards with narrow molar mass distribution.
FTIR spectra were recorded with JASCO FT/IR-6700 spectrometer with a resolution of 2 cm−1 and as a result of the accumulation of 64 scans. Samples in solid state were analysed using ATR equipment.
3. Results and Discussion
3.1. Copolymerization of Carboxylic-Acid-Functionalized Carbonate with Carboxylic Acid Group Preservation
Investigating catalytical properties of [Zr(acac)4] in ring-opening polymerization it was tried to copolymerize LA with carboxylic-acid-functionalized cyclic carbonate (5-methyl-2-oxo-1,3-dioxane-5-carboxylic acid, MTC-COOH) (Scheme 1).
The copolymerization experiment (MTC-COOH 30 %mol and LA 70 %mol) was carried out at typical monomers/initiator ratio equal 1000/1 in bulk at 120°C and surprisingly reached ca. 95 % conversion after 48 h. The total conversion of the monomers revealed typical trend (Figure S1) while kinetics of MTC-COOH consumption was similar to conversion of LA. In the same time increase of the molar mass occurred (Table 1).
Apparently, composition of the polymerization product was slightly different from the initial composition of the monomers (39/61 versus 30/70, respectively); however the phenomenon is explained by well-known LA sublimation which occurred during 48h-long course of the polymerization, thus constituting issue out of the chemical significance. Importantly, 1H NMR analysis of the purified polymer revealed relatively broad signal at δ= 13 ppm as well as expected signals ascribed to respective protons of the copolymer (Figure S2) while invers-gated 13C NMR analysis of the product revealed signals ascribed to copolymer carbons and pendant carboxylic group (Figure 1(a); see Figure S3 for full range 13C NMR spectrum). Noticingly, carbonyl carbon signals at δ= 169 ppm and 173 ppm (Figure 1(b), middle) form multiplets which usually (i) prove copolymerization of the units and (ii) suggest triads of repeating units possessing different composition.
(a)
(b)
Moreover, the NMR analyses gave a clue of preserved carboxylic functions during the polymerization course (broad signal at δ = 13 ppm in 1H NMR spectrum (Figure S2)); however unambiguous ascription of signal at δ= 173 ppm was done based on comparison with 13C NMR spectra of (i) LA/MTC-COOBn (5-methyl-2-oxo-1,3-dioxane-5-carboxylic acid benzyl ester) copolymer (Figure 1(b), top spectrum) which revealed carbonyl carbon of the benzyl ester at δ= 171.5 ppm and (ii) vanishing of the signal at δ= 173 ppm after reaction with trichloroacetyl isocyanate (Figure 1(b), bottom). Qualitative analysis of the synthesized copolymer spectrum depicted in Figure 1(a) correlates with 1H NMR analysis. Furthermore, FTIR analysis of the purified product in comparison with MTC-COOH monomer also confirmed preservation of the pendant carboxylic groups during the copolymerization reaction (Figure S4), although most of the hydrogen bonds were broken. The observed effect of weakened hydrogen bonding correlates with observations during dilution of acids. The band at 1628 cm−1 was preserved due to the fact that intramolecular hydrogen bonds were not broken quantitatively while diluting with lactide units. Further proof of carboxylic functions preservation during the polymerization process was obtained by ESI-MS analysis of reacting mixture sample (withdrawn after 2.25h of polymerization experiment at conversion ca. 10%; Table 1. Entry 1).
The experiment indicates unique properties of [Zr(acac)4] as a catalyst which is able to mediate ROP of oxacyclic monomers in presence of carboxylic acids. Moreover, it was possible to synthesize polyacid in one step. Apparently, molar mass of the product was much lower than expected if initiator/monomer ratio had been considered. This phenomenon triggered us to carry out model experiment.
3.2. TMC Homopolymerization Mediated with [Zr(acac)4] in Presence of Carboxylic Acid
Initiation of cyclic carbonate and lactide copolymerization mediated by zirconium complex is said to involve conversion of the complex in situ into hepta-coordinate species after transfer of a labile acidic proton from ester (LA or CL) to ligand and release of at least one acetylacetone followed by coordination of the cyclic ester via carbonyl oxygen to the zirconium atom with formation of labile adduct [19, 20]. In fact, proton transfer to acetylacetonate ligand is one of the two rate-determining steps in reactions of [Zr(acac)4] with either acetylacetone [29] or catechols [25]. In case no proton transfer was possible to acetylacetone ligand [Zr(acac)4] was not active in polymerization [20, 30]. On the other hand acetylacetonates of bivalent metals are known to replace their ligands in presence of benzoic acid (BA) [31]. The ligand exchange was observed even in case of mixed complexes formed between the catalyst and ethylene glycol. Herein, it is hypothesized that at least one of the original acetylacetone ligands is exchanged with carboxylate group (R-COO) with removal of acetylacetone (acacH) molecule.
The hypothesis was verified by model polymerization of TMC in presence of the [Zr(acac)4] complex and benzoic acid ([Zr(acac)4]/BA/TMC equal: 1/4/50) carried out in bulk at 120°C. Analysis of an aliquot withdrawn after 4 h of reaction surprisingly revealed 95% conversion of TMC into PTMC. Noticingly, three multiplets characteristic for benzoic acid protons at δ = 7.4-8.0 ppm were duplicated by signals of the same shape but lower intensity (Figure S6a). In the same time SEC analysis, using dRI and UV (290 nm) detectors, of the reacting mixture revealed overlapping of the UV detector response with the dRI signal (Figure 2).
Flow marker (toluene) was observed at retention volume ca. 19 mL while intensive signal observed with the UV detector at retention volume 17-18.5 mL was attributed to zirconium complex. However, the most important is signal registered at lower retention volume (11-17mL) overlapping response of the dRI detector. This region is attributed to the polymer fraction while UV detector indicates that benzoic acid derivative is incorporated in polymer chain. Repetition of the SEC analysis after thorough purification of the obtained material revealed removal of the zirconium complex as well as the partial removal of low-molar-mass polymer fraction. However, response of the UV detector at elution volume ascribed to the polymer fraction remained confirming existence of the benzoic acid derivative bounded to macromolecules. Complementary 1H NMR analysis of the purified material revealed signals typical for PTMC as well as signals typical for benzoic acid protons or protons of benzoic acid derivative at δ = 7.4-8.0 ppm (Figure S6b). Quantitative analysis of the NMR spectrum revealed ratio of one benzoate group per 56 TMC units which correlates with initial amount of [Zr(acac)4] and monomer (taking into account precipitation and partial removal of low-molar-mass fraction), thus, not correlating with molar mass evolution in MTC-COOH copolymerization.
3.3. Hypothesized Mechanism of TMC ROP Initiation and Polymerization Mediated with Zirconium Complex
Based on literature data and the results it is hypothesized that in the first step relatively dormant [Zr(acac)4] (1) is doped with acidic proton originating from benzoic acid (2) molecule which leads to release of acetylacetone (acacH, 3) and in situ generation of coordinatively unsaturated heptavalent zirconium complex (4) (Scheme 2).
Release of acetylacetone affects also the Zr-complex geometry. Such generated zirconium complex possesses structure allowing coordination of oxacyclic monomers (5), analogously to the known LA or CL polymerization mechanism [19, 20]. Next, the coordinated cyclic molecule undergoes ring-opening reaction and insertion between the metal and benzoate group (6). Break of the bond between zirconium atom and oxygen atom of benzoate is followed by creation of a new bond between zirconium atom and oxygen of TMC while another end of the opened monomer is hypothesized to form mixed carboxylic-carbonic anhydride. Subsequent repetition of the monomer insertion leads to polymeric molecule growth. The hypothesized mechanism explains linear macromolecules growth and end-capping of the polymer chain with benzoate derivative revealed in NMR and SEC experiments.
Discussing the polymerization mechanism further, in excess of carboxylic acid, one can imagine release of further acacH (3) molecules and further ligand exchange (7). It should allow growth of polymer chain from the zirconium atom in two and more directions. The process is not completely understood though gathered data suggest at least dominating, if not exclusive, growth of single polymeric chain per one molecule of zirconium complex which again correlates with previously described facts [19, 20]. The most probably bond between zirconium atom and O-alkyl is the most vulnerable for cleavage and majority of insertion acts take place in single site of the initiator. Therefore, molar mass of the product in this experiment is determined by monomer/zirconium ratio and not by monomer/carboxylic acid ratio.
Drawing of the hypothesis on polymerization mechanism allows to speculate on molar mass discrepancy in MTC-COOH/LA copolymerization experiment (Table 1). Ability of [Zr(acac)4] to exchange ligands as well as higher affinity of carboxylic acid than chelating acetylacetonate [31] gives a hint. Ratio of carboxylic acid to zirconium complex was 300:1 (Table 1.) in the case of MTC-COOH copolymerization. It is suspected that coordinated growing polymeric chain was replaced with “fresh” carboxylic acid leading to growth of a new polymeric chain. Based on this hypothesis it is expected that in polymerization carried out with content of carboxylic acid significantly exceeding content of zirconium complex molar mass of the product is no longer controlled by the complex/monomer ratio as a consequence of transition reaction, i.e., replacing of growing polymer chain ligand with “fresh” carboxylic acid.
Another not clear phenomenon in copolymerization of MTC-COOH with LA is formation of linear macromolecules. Polymeric chains should be terminated with cyclic carbonate which should be able to undergo ring-opening reaction leading to branched or cross-linked structures (if intermolecular transesterification is encountered). In this study, existence of branched structures was not confirmed. However, based on literature data, molecules with oxacyclic polymer ends theoretically able to undergo ring-opening were observed during investigation of LA polymerization mediated with [Zr(acac)4] though existence of branched structures was not confirmed therein too [19]. For the time being it is hypothesized that either aliphatic anhydride (in case LA units is first inserted molecule) or mixed carboxylic-carbonic anhydride (in case MTC-COOH unit is first inserted molecule) do not undergo ring-opening reaction since macromolecular tail constitutes hindrance retarding approach of oxacyclic end of the growing macromolecule to the coordination centre.
Closer look into synthesized PTMC end-group fidelity revealed that the benzoic acid derivative in the purified PTMC is an ester and not a mixed carboxylic-carbonic anhydride as expected (Figure 3).
One should also remember that no mixed carboxylic-carbonic anhydride was evidenced by ESI-MS analysis of sample Table 1, Entry 1 (Figure S5). Apparently, the mixed carboxylic-carbonic anhydrides are relatively not stable groups which undergo thermal decomposition, mainly with decarboxylation constituting respective esters, as described by Windholz [32]. Moreover, decomposition temperatures of isolated mixed anhydrides start at 120°C while some of them decarboxylate in THF solution even at 25°C [32]. Therefore, it is reasonable to expect that 48 hours of heating at 120°C in anhydrous condition during polymerization experiment converted the terminal groups into esters.
3.4. Activity of the Zirconium Initiator
The finding was a driving force to carry out further experiments of MTC-COOH copolymerization with LA in different monomer ratio (Table 2).
Repetition of the reaction at monomer ratio MTC-COOH/LA 30/70 carried out in reactor reducing LA sublimation resulted in copolymer comprising 31 mol% of MTC-COOH units. All resulting polymers revealed very good correlation with expected composition. Apparently, reacting mixture with 70 mol% content of MTC-COOH did not appear like homogenous substance. The problem is relatively high melting point of the carbonate monomer which is ca. 167°C (Figure S7) and its limited solubility in the melt during polymerization course. Nevertheless, even in this case total conversion yielded 95%. Experiment of MTC-COOH bulk homopolymerization revealed lack of the melt in the reactor vessel at 130°C. Loaded crystals mixed with [Zr(acac)4] looked like sintered. Even though after 3h of the reaction course monomer conversion yielded almost 40% (based on 1H NMR, Figure S8).
4. Conclusions
Summing up it should be stated that alkane- and arene-soluble low toxic zirconium (IV) acetylacetonate constitutes precursor of effective catalyst active in ring-opening polymerization of cyclic esters and carbonates even in presence of carboxylic acids. In fact, generation of ROP-active zirconium-based catalyst requires presence of Brønsted–Lowry acid which upon reaction with [Zr(acac)4] and release of at least one acetylacetone molecule mediates polymerization of oxacyclic monomers. Peculiar feature of the zirconium catalyst makes it active in presence of C-H acids (e.g., lactide, caprolactone, and glycolide) and carboxylic acids enabling ROP of cyclic esters and cyclic carbonates. Application of the [Zr(acac)4] enables single-step polymerization of monomers with high conversion though the greatest advantage is preservation of intact carboxylic acid function. Thus, the catalysis gives access to brand new library of biodegradable polymers obtained in single step. Molar mass of the polymers is controlled by initiator/monomer ratio as long as content of carboxylic acid does not exceed coordination ability of the zirconium. Advantageously, low toxicity of the zirconium compounds combined with bulk process and high conversion of monomers generates the opportunity to apply such-obtained polyacids directly in biomedical field (for instance for nanostructures formulation or conjugation with drugs). One should also consider polymerization of oxacyclic monomers mediated with [Zr(acac)4] in presence of carboxylic acid as a single-step end-capping method to obtain macromolecules functionalized with desired carboxylic acid or grafting-from procedure.
Ongoing research is carried out to resolve doubts on the hypothesized polymerization mechanism and the practical application of the discovery.
Data Availability
The data used to support the findings of this study are available from the corresponding author upon request.
Conflicts of Interest
The authors declare that there are no conflicts of interest regarding the publication of this paper.
Acknowledgments
The work was performed within the framework of the Research Project no. 2012/07/B/ST5/00616 funded by the National Science Centre Poland.
Supplementary Materials
Supplementary Materials available: supporting figures. (Supplementary Materials)