Development of Eco-Friendly Soy Meal Adhesives Enhanced by Ethylene Glycol Diglycidyl Ether

Yao, Xingfang; Liu, Hongli; Li, Congcong

doi:https://doi.org/10.1155/2019/8697047

Advances in Polymer Technology

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Abstract Introduction Materials and Methods Results and Discussion Conclusions Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

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Volume 2019 | Article ID 8697047 | https://doi.org/10.1155/2019/8697047

Development of Eco-Friendly Soy Meal Adhesives Enhanced by Ethylene Glycol Diglycidyl Ether

Xingfang Yao,¹Hongli Liu,¹and Congcong Li²

Guest Editor: Changlei Xia

Received31 Dec 2018

Accepted13 Feb 2019

Published09 Jun 2019

Abstract

The ethylene glycol diglycidyl ether (EGDE) as a viscosity reducer, plasticizing agent, and crosslinking agent was introduced into the adhesive system to improve the properties of the soy-based adhesive. The adhesive properties including viscosity, solid content, and shear adhesion of soy protein adhesive were measured. The morphology, infrared spectra, and crystallinity of the cured adhesives were evaluated with scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and X-ray diffraction (XRD). The results showed that the viscosity of soybean flour (SF) adhesive was reduced by 48% and the solid content increased from 25.9% to 31.7% with the addition of 10 wt% EGDE. The wet shear strength of the plywood bonded by EGDE-modified SF adhesive was significantly improved owing to the formation of crosslinking structure in the adhesive system. The SEM, FTIR, and XRD results demonstrated that the crosslinking reaction among epoxy group of EGDE, the amino group of SF, and the hydroxyl groups of polyvinyl alcohol occurred successfully during the curing process.

1. Introduction

Soy-based adhesives were developed in 1923 and widely used in commercial production of plywood between 1930s and 1960s, but later they were placed by petroleum-based adhesives owing to the poor adhesion property and water resistance [1, 2]. In recent years, however, the dwindling of fossil resources and the growing concerns about the pollution of petroleum-based adhesives have been driving the development of renewable and eco-friendly materials [3, 4]. Soybean is considered as an alternative because of its abundance, low cost, operability, renewability, and environment friendliness [5–9]. It is necessary to modify the soy-based adhesives to obtain the desired adhesion properties. Crosslinking is one major acceptable modification method [10]. The introduction of a crosslinking agent allows the soy proteins to form a three-dimensional network structure, thus improving the adhesion properties of soy-based adhesives.

Soybean flour (SF) is mainly a mixture of soy proteins and carbohydrates containing many polar functional groups, such as -OH, -NH₂, -COOH, and -SH [5, 10]. Thus, many chemicals can be used as a crosslinking agent for soy-based adhesives such as the chemicals with epoxy group [11, 12]. The glycerol polyglycidyl ether (GPE) is an effective crosslinking agent for bonding yellow poplar plywood, which meets the requirement for interior plywood [13]. Supporting evidence shows that glycidyl methacrylate (GMA) can successfully graft onto soy protein isolate (SPI) [14] and enzyme-treated soybean meal adhesives. Epoxy resin (EPR) can react with the amine group in soy protein and thus improve the water resistance of soy-based adhesives [10, 15]. The improved mechanical properties of soy-based bioplastic and pineapple leaf fiber ‘Green’ composites are attributed to the interaction between hydroxyl groups in the pineapple leaf and the epoxy groups in polyester amide grafted with glycidyl methacrylate [16].

Many efforts have been done to improve the adhesion strength and viscosity of soy-based adhesives. Polyethylene glycol (PEG) can reduce the viscosity of soy-based adhesive, which is against the shear strength owing to the lack of reactive functional groups. Polyethylene glycol diacrylate (PEGDA) was introduced as a crosslinker and viscosity reducer into the soybean adhesive system for the formation of interpenetrating networks (IPNs) in situ. The shear strength could not be significantly improved because of the hydrophobicity of IPNs.

The ethylene glycol diglycidyl ether (EGDE) with two epoxy groups is prepared from the reaction between ethylene glycol (EG) and epichlorohydrin (ECH) and is widely used in the chemical industry. Previous studies prove that EGDE can be used as a crosslinking agent [17, 18]. EGDE was used as a crosslinking agent for crosslinking chitosan beads, which were then insoluble in acidic and basic media [19]. In the present study, EGDE as a viscosity reducer and crosslinker was introduced into the soy flour (SF) adhesive system. The viscosity, solid content, shear adhesion, morphology, infrared spectra, and crystallinity were evaluated to investigate the effects of EGDE on the adhesion property and water resistance of SF adhesives.

2. Materials and Methods

2.1. Materials

The SF with protein content of 45.2% and moisture content of 5% was obtained from Sanhe Hopefull Group Oil Grain Food Co. Ltd. Poplar veneer with a thickness of 1.6 mm and moisture content of 8% was purchased from Wen’an county of Hebei province, China. Polyvinyl alcohol (PVA) was purchased from Beijing Chemical Reagents Co. The EGDE was obtained from Chuzhou Hui-Sheng Electronic Material Co., Ltd.

2.2. Preparation of SF Adhesives

The SF (25 g) was suspended in the mixture of PVA solution (40 g, 5%) and tap water (35 g) at room temperature and then stirred to form a homogeneous system. Finally, the different amounts of EGDE based on weight of the adhesive were added to the above mixture and mixed uniformly.

2.3. Determination of Viscosity

The viscosity of SF adhesive was determined using a DV-II+ viscometer (Brookfield Engineering Laboratories, Middleboro, MA, USA). The viscosity was measured at room temperature and the reported values are the average of three replications.

2.4. Solid Content Measurement

The solid content was measured by using an oven-drying method. About 2 g (weight α) of the adhesive was placed into an oven with the temperature set to 100±2°C for drying until a constant weight (weight β) was obtained. The value of the solid content was calculated with the following equation. The final solid content was the average of the value of three parallel samples.

2.5. Preparation of Plywood Samples

The adhesive was brushed uniformly onto one side of a piece of poplar veneer surface with dimensions of 400mm × 400 mm (length × width) in order to evaluate its property. The adhesive spread rate was between 180 and 200 g/m². Before being sent into the press, the three-layer plywood sample was assembled by hand. Then the assembled plywood was hot-pressed at 120°C and 1.0 MPa for 6 min.

2.6. Test of Shear Strength of Plywood Samples

After being stored at ambient conditions for at least 24 h, the three-layer plywood was cut into shear specimens with a dimension of 100 mm × 25 mm for evaluation of its shear strength and water resistance. The bonded area of each specimen was 25 mm × 25 mm. The testing method was in accordance with the procedure described in the China National Standard Plywood-Part 3: General Specification for Plywood for General Use (GB/T 9846.3-2004). For type I plywood, the eight plywood specimens of each plywood panel were firstly soaked in boiling water for 4 h, then dried in 63°C for 20 h, and lastly reapplied in boiling water for another 4 h. For type II plywood, the same number of specimens was soaked in 63°C tap water for 3 h. For both type I and type II plywood, all of the specimens were taken out of water and cooled at room temperature for 10 min before testing the shear strength. The wet shear strength was measured by using a common tensile machine with a cross head speed of 10.0 mm/min. The average bonding strength was reported.

2.7. Scanning Electron Microscopy (SEM) Testing

The unmodified and modified SF adhesives samples were dried in an oven at 120±2°C until a constant weight was obtained. The microstructure of the adhesive was observed by a Hitachi S-3400 N (Hitachi Science System, Ibaraki, Japan) SEM. The cured adhesives were affixed to an aluminum stub with double-side adhesive tape and the surface was sputter-coated with gold before being examined under the microscope. The SEM images of the adhesives were obtained with operation conditions at an accelerating voltage of 15kV.

2.8. Fourier Transform Infrared (FTIR) Spectroscopy

The oven was preheated to 120°C and then the SF adhesives with or without EGDE were placed in the oven to a constant weight and then ground into power. The FTIR spectra of the adhesives were recorded on a Nicolet 380 spectrometer (Nicolet Instrument Corporation, Madison, WI) over the range of 400 to 4000 cm⁻¹ with a 4 cm⁻¹ resolution and 32 scans.

2.9. X-Ray Diffraction (XRD)

The specimens were prepared as mentioned earlier. The X-ray diffraction (XRD) spectrum investigations were recorded with a XRD diffractometer (D8, Advance, Bruker, Germany) composed of a cobalt source. The scan range was from 5° to 60° (2θ) with 2°/min of scanning speed at 45 KV, 30 mA.

2.10. Thermogravimetric (TG) Analysis

Thermal degradation patterns of the cured unmodified and EGDE-modified SF adhesive were studied using a TGA analysis (TGA Q50, TA instruments, USA) in a nitrogen atmosphere. The adhesives were cured at 120°C in a vacuum until the constant weight was obtained and ground. Then the ground powder was put into a platinum cup and scanned from the room temperature to 600°C at a heating rate of 10°C/min. Maximum degradation rate was calculated as mass (%) at peak temperature divided by peak temperature.

3. Results and Discussion

3.1. Viscosity Analysis

Viscosity is one major physical property that determines the adhesive behavior. The high viscosity will lead to poor wettability and thus the adhesive cannot spread evenly on the surface of wood veneer during the hot-pressed procedure. In other words, an appropriate viscosity makes the adhesives more uniform during hot pressing and increases the spread area of wood veneer and adhesives. The viscosity of EGDE-modified SF adhesive decreased with the increasing dosage of EGDE (Table 1). The viscosity was reduced slightly along with the dosage increasing from 0 to 2 wt% EGDE, but after 4 wt% EGDE, the viscosity was reduced by 26% from 102000 to 75000 cP. With the further increased dosage of EGDE, the viscosity continued to decrease. On the addition of 10 wt%, the viscosity was reduced by 48% to 53000 cP. These results indicate that EGDE could be used as a viscosity reducer for the SF adhesive. EGDE was incorporated as a plasticizer and decreased the intermolecular interactions, molecular entanglements, and friction when SF was dissolved in water, thus reducing the viscosity.

3.2. Solid Content Analysis

The experimental results showed that the lower viscosity and the higher solid content resulted in higher wet shear strength [20]. At low solid content, a longer hot-pressed cycle was needed to remove the superfluous water from the adhesives during the hot-pressed process. The solid content continued to rise with the increased EGDE dosage in Table 1. The solid content of the unmodified SF adhesive was only 25.9%, which was not suitable for the hot-pressed process since more than 70% of water in the adhesive should be removed. After addition of 6 wt% EGDE, the solid content of the modified SF adhesive already reached 30.2%.

3.3. Dry Shear Strength

The dry shear strength for both unmodified and EGDE-modified SF adhesive-based plywood specimens met the requirement of Chinese national standard (GB/T 9846.3-2004, ⩾0.7 MPa) (Table 1). However, the wood failure was 100% for almost all of the specimens. Thus, the measured value was determined by the strength of poplar veneer, and it was unable to demonstrate the effect of EGDE on the dry shear strength of the plywood.

3.4. Water Resistance

Water resistance is an important property related to wood adhesion [2]. Table 1 shows the wet shear strength of plywood bonded by different adhesives. After the 3 h soaking in the 63°C tap water, the wet shear strength was improved significantly at first with EGDE dosage of 2-8 wt%, but decreased with further increase of EGDE dosage. When the dosage was 2 wt%, the wet shear strength was increased by 90% from 0.40 to 0.76 MPa, which well satisfied the national standard for type II plywood (≥0.70 MPa). With addition of 8 wt% EGDE, the wet shear strength of plywood was maximized to 1.06 MPa, which indicates that the water resistance was improved by adding a certain amount of EGDE. We deduced that the hydrophilic groups in the SF adhesive system were reduced in amount or hidden with the incorporation of EGDE during the curing process.

All of the unmodified SF adhesive-based plywood specimens failed in the 28 h boiling-dry cycle, while the EGDE-modified SF adhesive survived the cycle and yielded wet shear strength of 0.54 MPa with addition of 8 wt% EGDE (Table 1). The results indicate that EGDE improved the water resistance of the EGDE-modified SF adhesive-based plywood. However, no adhesive satisfied the Chinese national standard for type I plywood (≥0.70 MPa).

Two reasons account for the improvement of the shear strength of modified SF adhesive. First, EGDE used as a crosslinking agent was introduced into the system to form a 3D network structure and, thus, significantly increased the shear strength. However, the wet shear strength was reduced with further addition of EGDE, which resulted from the hydrophilicity of excessive EGDE. Second, EGDE also acted as a plasticizing agent in this system. In general, the water evaporation leads to the reduced flowability of SF adhesive during the hot-press process. However, the incorporation of EGDE positively affected the dispersivity and leveling of SF adhesive on the surface of the poplar veneer, and then improved the adhesion property. The reaction scheme between EGDE and SF adhesive is shown in Figure 1. Each end of the molecular chain of EGDE contained an epoxy group that reacted with the amine group of soy protein. Meanwhile, the epoxy group of EGDE reacted with the hydroxyl group of PVA. Then the macromolecular structure was formed by the crosslinking reaction, which may cause the improvement of dry and wet shear strengths.

3.5. SEM Analysis

The micrographs of cured adhesives are presented in Figure 2. Many holes and cracks appeared on the fractured surface of the cured unmodified SF adhesive, which were caused by the water gasification in the adhesive during the hot pressing (Figure 2(a)) (Gao et al., 2012). Therefore, the wet shear strength was poor. After the incorporation of EGDE, the micrographs showed fewer holes or cracks than the unmodified ones, indicating that EGDE alleviated the water gasification during the curing process (Figure 2(b)). With the EGDE dosage being further increased, the surface became more and more smooth (Figures 2(b)–2(f)). Table 1 clearly shows that a higher EGDE dosage leads to more crosslinking reactions with soy protein and PVA.

(a)

(b)

(c)

(d)

(e)

(f)

3.6. FTIR Spectroscopic Analysis

The FTIR spectra of cured SF adhesive and EGDE-modified SF adhesive are given in Figure 3. For SF adhesive without addition of EGDE (Figure 3(a)), the broad band within 3000 to 3500 cm⁻¹ was assigned to the free and bound N-H and O-H groups. The protein characteristic absorption bands at 1655 cm⁻¹ (amide I), 1535 cm⁻¹ (amide II), and 1239 cm⁻¹ (amide III) were related to C=O stretching, N-H bending, C-N stretching, and N-H bending vibration, respectively [21]. Moreover, the absorption band at 1053 cm⁻¹ resulted from -C-NH stretching. The absorption band at 2872 cm⁻¹ (Figures 3(b) and 3(c)) was stronger than that of SF adhesive (Figure 3(a)), which might result from the increasing content of -CH₂ with the addition of EGDE. The main difference between the spectra of SF adhesives with or without EGDE lied in the absorption band at 1074 cm⁻¹, which was assigned to C-O-C stretching resulting from aliphatic ethers after the incorporation of EGDE. Also, the absorption band at 1404 cm⁻¹ resulted from C-N stretching. However, the epoxy bond was not revealed in the spectra of 6 wt% EGDE-modified SF adhesive, indicating that the interaction among EGDE, SF, and PVA occurred during the curing process. As the dosage of EGDE increased to 10 wt%, no absorption band of epoxy group was observed probably because of the low EGDE content.

3.7. XRD Analysis

Figure 4 presents the XRD patterns of the unmodified and EGDE-modified SF adhesives. For the unmodified SF adhesive, there are two peaks around 2θ=9.5° and 20.4° due to the presence of PVA [22]. With the incorporation of EGDE, the peak at 2θ=9.5° was weakened and even disappeared with the increased dosage of EGDE. The crystallinity test results of all adhesives are shown in Table 2. The crystallinity increased from 18.8% to 21.6% when the EGDE dosage was 0-6 wt%, but slightly reduced with further addition of EGDE, because the crosslinking effect limited the rearrangement of the molecular chains. This evidence further confirmed that crosslinking interaction occurred in the adhesive system.

3.8. TGA Analysis

The TGA and differential TGA (dTG) curves of cured unmodified and EGDE-modified SF adhesives are shown in Figure 5. The weight loss of both types of adhesives degraded in three stages. In the first stage from 29 to 120°C, about 5% weight was lost owing to the loss of residual moisture [23]. In the second stage between 190 and 400°C, the weight loss was due to the degradation of soy proteins which involved the breakage of inter- and intramolecular hydrogen bond and electrostatic bond, and the cleavage of covalent shearing between the peptide bonds of amino acid residues. In the last stage, further heating led to the breakage of S-S, O-N, and O-O and finally to the decomposition of protein backbone peptide bonds, thus producing various gases such as CO, CO₂, NH₃, and H₂S [20, 24].

The results of initial degradation temperature (), maximum pyrolysis temperature (), decomposition temperature with varying weight loss (), and residual weight (RW %) of unmodified and modified SF adhesives are shown in Table 3. The and of the unmodified samples were slightly higher than in the modified ones. The main peak degradation temperature () of modified adhesive was higher than that of the unmodified ones and increased from 305 to 329°C with the increasing dosage of EGDE increasing, probably because the crosslinking reaction among EGDE, SF, and PVA resulted in dense macromolecular structure and higher thermal stability. values were similar between the modified and the unmodified SF adhesives. was higher in the unmodified SF adhesive and decreased upon the addition of EGDE.

4. Conclusions

(1)With the incorporation of EGDE, the viscosity of SF adhesive obviously decreased and the solid content increased.(2)The water resistance of plywood bonded by EGDE-modified SF adhesive was improved significantly compared with the unmodified SF adhesive. In addition, the water resistance of 8 wt% EGDE-modified SF adhesive was the highest, and it increased by 165% from 0.40 to 1.06MPa, which met the Chinese national standard for type II plywood but not the type I plywood standard.(3)SEM, FTIR, XRD, and TG suggest that the crosslinking reaction among EGDE, SF, and PVA occurred successfully during the curing process.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This work was financially supported by the Fundamental Research Funds for the Central Universities (NO. 2016ZCQ01).

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Copyright © 2019 Xingfang Yao et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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