Research Article

Comparative Experimental Study of Tribo-Mechanical Performance of Low-Temperature PVD Based TiN Coated PRCL Systems for Diesel Engine

Table 10

Summary of tribological results trade-offs, the percentage changes in mean COF, and cylinder liner wear rate are calculated in comparison to the PRCL 1 (as is scenario).

PRCL systemSample IDSurface RoughnessCoating ThicknessComparison with mean COF of PRCL 1Comparison with cylinder liner wear rate of PRCL 1

PRCL 1Uncoated Cylinder Liner against Cr Coated Piston Ring
10.55μmN/AN/AN/A

PRCL 2TiN Coated Cylinder Liner against TiN Coated Piston Rings
1Fine sample1.920μm95%3%
2Rough sample1.920μm122%-32%
3Fine sample3.523μm45%-23%
4Rough sample3.523μm96%-44%
5Fine sample5.120μm-47%-53%
6Rough sample5.120μm-24%-62%

PRCL 3TiN Coated Cylinder Liner against Cr Coated Piston Rings
1Fine sample1.920μm-11%-97%
2Rough sample1.920μm-23%
 Negative wear rate shows excellent wear resistance
3Fine sample3.523μm5%
4Rough sample3.523μm-9%
5Fine sample5.120μm12%
6Rough sample5.120μm-2.60%

PRCL 4 Uncoated Cylinder Liner against TiN Coated Piston Ring
10.55μmN/A37%15%