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Chinese Journal of Biology
Volume 2014 (2014), Article ID 217434, 7 pages
http://dx.doi.org/10.1155/2014/217434
Research Article

Cow Dung Substrate for the Potential Production of Alkaline Proteases by Pseudomonas putida Strain AT in Solid-State Fermentation

1International Centre for Nanobiotechnology, Centre for Marine Science and Technology, Manonmaniam Sundaranar University, Rajakkamangalam, Kanyakumari District, Tamil Nadu 629 502, India
2Xpression Biotek, Akash Tower, Pammam, Marthandam, Kanyakumari District, Tamil Nadu 629 165, India

Received 25 August 2013; Accepted 9 October 2013; Published 1 January 2014

Academic Editors: Z. Tan and R. Tofalo

Copyright © 2014 Ponnuswamy Vijayaraghavan et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Cow dung and agroresidues were used as the substrates for the production of alkaline proteases by Pseudomonas putida strain AT in solid-state fermentation. Among the various substrates evaluated, cow dung supported maximum ( U/g) protease production. The optimum conditions for the production of alkaline proteases were a fermentation period of 48 h, 120% (v/w) moisture, pH 9, and the addition of 6% (v/w) inoculum, 1.5% (w/w) trehalose, and 2.0% (w/w) yeast extract to the cow dung substrate. The enzyme was active over a range of temperatures (50–70°C) and pHs (8–10), with maximum activity at 60°C and pH 9. These enzymes showed stability towards surfactants, detergents, and solvent and digested various natural proteins.

1. Introduction

Proteases constitute one of the commercially important groups of extracellular microbial enzymes and their annual sales account for 60% of the total world enzyme market [1]. Extracellular proteases find numerous applications in industrial processes, such as detergents, leather-tanning, dairy, meat-tenderization, baking, brewery, and photographic industry [2]. From an industrial point of view, it is estimated that around 30–40% of the production cost of industrial enzymes can be attributed to the cost of the growth medium [3]. According to Global Food Enzymes Market Report, it is expected that the global food enzyme market will reach $2.3 billion by 2018; North America is expected to lead the market, followed by Europe and Asia-Pacific.

Solid-state fermentation (SSF) is preferred over submerged fermentation, because of its lower production cost. Agroindustrial residues which included wheat bran [4]; green gram husk [5]; coffee pulp and coffee husk [6]; and Imperata cylindrica grass and potato peel [7] were widely used in SSF. In this study, cow dung substrate (referred to as dungstrate hereafter) was used as a cheap substrate for the production of alkaline proteases for various biotechnological applications. Cow dung consists of ash (13.3-13.4%), nitrogen (1.2–1.6%), carbon sources, ions, and growth factors. As waste, cow dung still contains high amount of nutrients [8]. A few reports were available on the use of cow dung for the production of alkaline proteases, for example, cow dung and Halomonas sp. PV1 [9] and cow dung and Bacillus subtilis VV [10]. But there might hardly be any reports on the use of cow dung for the production of proteases by Pseudomonas sp. Even though Bacillus spp. have been viewed as a promising group of organisms for protease production for various industrial applications, Pseudomonas protease has also been considered for many applications. Most of the Pseudomonas spp. are capable of synthesizing solvent tolerant proteases: for example, P. aeruginosa Pst [11], P. aeruginosa PST-01 [12], P. aeruginosa strain K [13], and P. fluorescens [14]. Due to the importance of Pseudomonas proteases for various applications, cow dung could contribute significantly as a solid substrate in enzyme bioprocess and thus may help to reduce production costs.

Proteases have been optimized and characterized from Pseudomonas sp. using many kinds of wastes, including animal fleshing and fish waste [15] as the sole source of carbon and nitrogen. In addition to carbon and nitrogen sources, pH and temperature were also known to influence the extracellular enzyme secretion, by changing the physical properties of the cell membrane [13, 16]. However, factors like media components play a major role in protease production [17]. Apart from the nutritional factors, selection of the right organism plays a key role in the high yield of desirable enzymes. In order to produce enzymes for industrial use, isolation and characterization of new promising strains using cheap carbon and nitrogen sources is a continuous process. The microbial strain is unique in its molecular, biochemical, metabolic, and enzyme production properties. Hence, an in-depth knowledge of kinetics and the catalytic behavior during protease production from any new strain is a prerequisite for the evaluation of its biotechnological potential [5]. Hence, the aim of the present investigation was to use cow dung for the production of alkaline proteases by Pseudomonas putida strain AT under SSF and to find its properties.

2. Materials and Methods

2.1. Chemicals

Sephadex G-75 was purchased from Amersham Biosciences, Sweden. All other chemicals were purchased from Merck (Bangalore, India) and Himedia (Mumbai, India) unless otherwise stated.

Isolation and identification of proteolytic enzyme-producing microorganisms Pseudomonas putida strain AT was isolated nearby the milk processing centre (Nagercoil area, South India). One mL of discarded milk was taken from the plastic container, which was contaminated with soil and degraded feather. This sample was mixed with sterile double distilled water and then spread on skimmed milk agar plates composed of 0.5% (w/v) peptone, 0.5% (w/v) yeast extract, 1% (w/v) KH2PO4, 0.02% (w/v) MgSO4, 1% (w/v) skimmed milk, 1% (w/v) NaCl, and 1.5% (w/v) agar. Isolates displaying relatively high proteolytic activity on these plates were further cultured in flasks for quantitative analysis. Using this process, one strain exhibiting the highest proteolytic activity was ultimately selected. Bacterial identification was conducted based on “Bergey’s Manual of Systematic Bacteriology” [18] and on the 16S rDNA sequence analysis. The 16s rDNA sequence obtained was subjected to BLAST analysis for species relationship [19]. The 1409 bp sequence was submitted to GenBank (accession number: KC469288).

2.2. Solid-State Fermentation

Agroindustrial residues such as apple peels, oil cake, paddy straw, pine apple peels, red-banana, peels, potato peels, saw dust, rice bran, and cow dung were collected locally. These solids were dried for several days at room temperature. These were powdered using a mixer grinder, sieved, and stored in airtight container before further use. Ten grams of the solid substrates was taken in a 250 mL Erlenmeyer flask and the moisture content was maintained as 100% using tris-HCl buffer (pH 8.0, 0.1 M). The contents were mixed and autoclaved at 121°C for 30 min. After cooling the flask to room temperature, it was inoculated with 0.5 mL of 24 h grown (OD600 nm = 1.038) culture broth under sterile conditions. These were incubated for 72 h at 37°C and after incubation 50 mL of double distilled water was added to the fermented substrate. This was placed in an orbital shaker at 175 rpm of 30 min for enzyme extraction. After this, the mixture was filtered using cotton and the cells were further harvested by centrifugation at 10000 g for 20 min. The supernatant was used as the enzyme source for protease assay.

2.3. Optimization of Alkaline Protease Production in SSF

To determine the optimum incubation time on enzyme production, the organism was inoculated with dungstrate and incubated for 12–96 h. To find the optimum pH for enzyme secretion, the substrate was moistened with buffers at various pH values (6 to 11). Different particle sizes (1 mm–4 mm) were applied to evaluate the optimum particle size. To determine the optimum moisture and inoculum level, the predetermined quantity of moisture (40–140%) and inoculum (2–10%) were maintained individually for optimized enzyme production. The effects of various carbon (maltose, xylose, glucose, starch, trehalose, and sucrose) sources (1%, w/w) and nitrogen (peptone, casein, yeast extract, ammonium sulphate, and urea) sources (1%, w/w) were also evaluated by supplementing carbon and nitrogen sources separately. The maximum production of proteases at various concentrations (0.5–2.5%) of trehalose as the carbon source and yeast extract as the nitrogen source was investigated. Effect of each parameter was studied in triplicate and the data are graphically presented as the mean ± standard deviation of triplicate ().

2.4. Enzyme Extraction and Assay

Alkaline protease activity was determined by Kim et al. [20] with little modification. The reaction mixture contained casein (prepared in 0.05 M of Tris-HCl buffer, pH 8.0) and an aliquots of enzyme solution, and this mixture was incubated for 30 min at 37°C. The reaction was stopped by adding 2.5 mL of trichloroacetic acid solution (TCA) (0.11 M) and the mixture was centrifuged (10000 g, 10 min). The optical density of the solution was read against sample blank at 280 nm. One unit of the alkaline protease activity was defined as 1 μg of tyrosine liberated min−1 under assay conditions. The protein content was determined by the Bradford’s method.

2.5. Partial Purification of Enzyme

The crude enzyme was precipitated with ammonium sulphate (30–70% saturation) and the protein was collected by centrifugation (10000 g, 20 min) and dissolved in Tris-HCl buffer (pH 8, 0.05 M). The sample was dialyzed against double distilled water. Two milliliter of dialyzed sample was applied to a prepacked Sephadex G-75 gel filtration column at a flow rate of 0.5 mL min−1. The fractions of 2 mL were collected and analysed for proteolytic activity.

2.6. Enzyme Characterization

The active fractions obtained from the gel filtration chromatography were pooled and used for characterization studies. Protease activity was measured as described earlier in the following buffer system (0.1 M): succinic acid (5), sodium phosphate (6-7), Tris-HCl (8), and glycine-NaOH (9-10), respectively. To check the stability of the enzyme at various pHs, the enzyme solution was mixed with the above buffer solution and incubated for 1 h at 37°C. To determine the optimal temperature for the protease, the assay was carried out under various temperatures ranging from 30 to 70°C. To determine the enzyme stability, the enzyme was subjected to denaturation at different temperatures (30 to 70°C) for 1 h, and then the remaining activities were measured at standard assay conditions. To study the effect of ions on enzyme activity, the sample was preincubated with various divalent ions (0.01 M) (Ca2+, Mg2+, Cu2+, Fe2+, Hg2+, and Zn2+) at 37°C for 1 h and the activity was evaluated.

2.7. Activity of Alkaline Proteases on Solvent, Surfactant, Detergent, and Natural Proteins

The effects of various solvent (1%) (ethanol, methanol, acetone, acetonitrile, benzene, toluene and butanol), surfactants (1%) (SDS, Tween 20, Tween 80, and Triton X-100), and commercial detergents (1%) (Sunlight, Mr. White, Henko, Ujala, Tide+, Ariel, and Surfexcel) on protease activity were determined by incubating them with the samples for 1 h at 37°C and the residual activities were measured by the standard assay procedure. To evaluate the digestibility of natural proteins, crude enzyme (5 U) was incubated with sheep skin (2 × 2 cm), sheep blood clot (1.0 g), BSA (1%, w/v), and egg white (1%, v/v) in 0.05 M Tris-HCl (pH 9) at 30°C. Conditions of the substrates were monitored after 12 and 24 h.

3. Results

3.1. Isolation and Characterization of a Protease Secreting Bacterium

From the samples, 17 microorganisms showing protease activity were screened. Amongst them, Pseudomonas putida strain AT was chosen for further investigation in the light of exhibiting a relatively strong proteolytic activity. The skimmed milk degrading isolate was Gram-negative motile aerobic rods. The organism was nitrate-, catalase- positive and urease-negative. The organism exhibited starch-hydrolyzing effect and was seen to produce acid when fructose, galactose, mannitol, sucrose, and trehalose were added to it. The 16S rDNA sequence of the isolate (1409 bp) was deposited at GenBank (accession no: KC469288).

3.2. Screening of Various Agroindustrial Residues for Alkaline Protease Production

Many different agroindustrial residues and cow dung were utilized for protease production. All the substrates that were tested supported protease production, but the yield varied with the type of substrate used. The maximum enzyme production ( U/g) was observed with dungstrate (cow dung substrate) than with other agroresidues (Figure 1).

217434.fig.001
Figure 1: Evaluation of agroindustrial wastes for the production of alkaline proteases.
3.3. Influence of Incubation Time, pH, and Particle Size

The protease production increased linearly with increase in incubation time up to 48 h ( U/g) as shown in Figure 2 and decreased thereafter. In the present study, the enzyme production was found to be high at alkaline pHs than at the acidic pHs. The enzyme production gradually increased with increase in the pH of the medium, and the maximum production ( U/g) was recorded at pH 9. The enzyme production was  U/g,  U/g,  U/g,  U/g, and  U/g of dungstrate at pHs of 5, 6, 7, 8, and 10, respectively. The maximum enzyme production was observed at a particle size of approximately 1 mm ( U/g) and the enzyme production was adversely affected for other particle sizes (data not shown).

217434.fig.002
Figure 2: Effect of fermentation period of enzyme production on dungstrate.
3.4. Effect of Moisture and Inoculum

In the present study, the maximum enzyme production was observed with a 120% moisture content ( U/g). Enzyme productions were  U/g,  U/g,  U/g,  U/g, and  U/g dungstrate for 40%, 60%, 80%, 100%, and 140% moisture, respectively. At lower and higher initial moisture levels the enzyme production was significantly affected. In the present study, there was a significant increase in the alkaline protease production with an increase in inoculum size up to an optimal level of 6% ( U/g) after which the protease production decreased. Enzyme productions were  U/g,  U/g,  U/g, and  U/g dungstrate, for inoculums of 2%, 4%, 8%, and 10%, respectively.

3.5. Effect of Carbon and Nitrogen Sources

Carbon sources such as maltose, xylose, glucose, starch, trehalose, and sucrose were supplemented with dungstrate separately at 1% level. Among the various carbon sources tested, trehalose and sucrose supported the maximum production of protease with  U/g and  U/g, respectively (Figure 3(a)). When different concentrations of trehalose were tested, 1.5% trehalose supported the maximum protease production with  U/g. Among the various nitrogen sources tested, yeast extract showed the maximum production of protease with  U/g (Figure 3(b)). When different concentrations of yeast extract were tested, 2% yeast extract supported the maximum protease production ( U/g).

fig3
Figure 3: (a) Effect of carbon sources on alkaline proteases production. (b) Effect of nitrogen sources on enzymes production.
3.6. Enzyme Characterization

The partially purified sample was used to study the effect of pH, temperature and ions on enzyme activity. The optimum protease activity was determined to be pH 9 (%), suggesting that it is an alkaline protease. The enzyme was stable from pH 7 to 9 for 1 h (Figure 4).

217434.fig.004
Figure 4: Effect of pH on enzyme activity and stability.

The maximum protease activity recorded was between 50 and 70°C under assay conditions, while the activity decreased rapidly above 70°C. By analyzing its thermal stability, the protease was found to be stable for temperatures up to 50°C for 1 h incubation and lost around % and % activity at 60°C and 70°C, respectively (Figure 5). The ions (0.010 M) were preincubated with sample for 1 h and enzyme activity was evaluated. All of the ions tested were inhibited enzyme activity. Ions such as Cu2+, Hg2+, and Zn2+ strongly inhibited enzyme activity, and the enzyme activities were %, 0%, and %, respectively. Ca2+, Mn2+, and Mg2+ showed activities of %, %, and %, respectively.

217434.fig.005
Figure 5: Effect of temperature on enzyme activity and stability.
3.7. Activity of Alkaline Protease on Solvent, Surfactants, Detergents, and Natural Proteins

The enzyme showed stability in the presence of tested organic solvents. The relative enzyme activity was found to be high (% and %), for ethanol and acetonitrile, respectively (Figure 6). All the surfactants that were tested showed enzyme activity. The enzyme activity was % when the enzyme solution was incubated with 1% SDS (Figure 7). Protease from Pseudomonas putida strain AT retained more activity after 1 h incubation at 37°C in the presence of the detergents such as Sun light, Mr. White, Henko, Ujala, and Tide+ (Figure 8). These enzymes digested the natural proteins such as blood clots, BSA, egg white, and sheep skin within 24 h of incubation at room temperature (°C).

217434.fig.006
Figure 6: Effect of solvent on enzyme stability.
217434.fig.007
Figure 7: Effect of surfactants on enzyme stability.
217434.fig.008
Figure 8: Effect of detergents on enzyme stability.

4. Discussion

A potent Pseudomonas putida strain AT exhibited significant protease production by utilizing dungstrate as the fermentation medium. As shown in Figure 1, the enzyme production was significantly high in cow dung than in the agroresidues that were tested. This result was in accordance with the observations made recently with Halomonas sp. PV1 and Bacillus subtilis strain VV [9, 10]. This substrate was able to provide all the necessary nutrients for the growth of the bacterium and for the synthesis of the enzymes. Alkaline proteases have been produced by various bacteria by utilizing many natural substrates, for example, animal fleshing [21], shrimp/crab shell powder [22], fish wastes [15], and poultry wastes [23]. These substrates were not available during all seasons and the handling/processing cost was more than that of dungstrate. The selection of an ideal agroindustrial residue for enzyme production in an SSF process depends on several factors, including cost and availability [6]. Hence, this study is significantly important because of the reduced cost of the dungstrate and its availability. According to the report, the wet weight of the total dung production for the year 2003 was estimated at about 562 million tonnes. Cow dung contains a variety of nutrient sources (ash: 30.5%, total carbon: 38.6–42.5%, total nitrogen: 1.29–1.7%, C–N ratio: 18–25.1%, sulphur: 0.18%) [24]. So these nutrients could support the growth of the microorganisms and the production of enzymes.

In the present study, a maximum of  U/g was recorded after 48 h of incubation with dungstrate with a moisture content of 100%. The reduction in enzyme yield after the optimum period was probably due to the depletion of nutrients that were available to the micro-organisms. In the present study, the enzyme production was maximum at pH 9 and decreased thereafter. At a higher pH level, protease production decreased, as the metabolic action of the bacterium could have been suppressed. These results are in accordance with observations made with the alkaliphilic Pseudomonas aeruginosa MTCC 7926 [25].

The maximum enzyme production was observed with particle sizes of approximately 1.0 mm and decreased for other particle sizes. This result was in accordance with observations made with other bacterial species for alkaline protease secretion using cow dung substrate [9]. In the present study, a maximum activity of  U/g was recorded at 120% moisture content. The enzyme production was affected adversely at levels below or above the optimum. Low moisture content leads to suboptimal growth and a lower degree of substrate swelling which also affects enzyme production [26]. There was a significant increase in alkaline protease production with an increase in the inoculum size up to an optimum level (6%). However, decreased enzyme production beyond the optimum level might be due to the exhaustion of nutrients in the fermentation medium. This result was in accordance with results observed with P. aeruginosa [25].

Among the various carbon sources tested, trehalose supported the maximum production of protease with an increase of % over control (Figure 3(a)). These results are in accordance with other reports of alkaline protease production in the presence of different sugars [27]. Among the various nitrogen sources tested, yeast extract exhibited the maximum production of protease ( U/g) (Figure 3(b)). Similar observations were noticed in case of protease production by different microbial species [5, 6]. Pseudomonas putida strain AT proteases were active in a wide pH range (8-10) and were stable over a pH range of 8–10 (Figure 4). Similar kinds of pH stability of protease produced by Pseudomonas aeruginosa PT121 have been described earlier [28]. Maximum protease activity (100%) was determined at 60°C and it declined at higher temperatures (Figure 5). This result is in accordance with the observations made with P. aeruginosa [29] and other bacterial species [30]. The enzyme had a half-life of 60 min at 50°C and less than 50 min at 60°C.

The influence of various divalent ions on the protease activity of Pseudomonas putida strain AT was also investigated. A significant inhibitory effect on the protease activity was observed with Hg2+, Zn2+, and Cu2+ ions (0.01 M). These demonstrated that these alkaline proteases are metal-independent and these do not require any metal ions for its activity. Likewise, Najafi et al. [31] reported a metal-independent protease from P. aeruginosa PD100. This enzyme was stable towards organic solvent such as ethanol, acetonitrile, and acetone, respectively. This result is accordance with observations made with Pseudomonas aeruginosa [13]. The alkaline protease was stable towards the surfactants like Tween 20, Tween 80, Triton X-100, and SDS. This finding gains significance, because the modern bleach-based detergent formulation is mainly composed of SDS. This result was in accordance with the observation made recently with other bacterial species [10]. Microbial alkaline proteases have a lot of applications in detergent industry [32]. The alkaline protease was stable towards commercially available detergents and these enzymatic properties suggest its suitability as an addition to detergent formulations. Similar kinds of results were reported with other bacterial species [3].

The Pseudomonas putida strain AT protease digested many natural proteins. After 24 h of incubation of the sample with blood clot, chicken albumin, goat hides, and BSA, it digested all these natural proteins. These properties of proteases were characterized by Iyappan et al. [29] with the Pseudomonas aeruginosa PD100. The capabilities of these proteases to digest different natural substrates suggest the usefulness of these enzymes for various applications.

5. Conclusion

In the present study, cow dung was used as an effective substrate in enzyme bioprocess. The alkaline protease from Pseudomonas putida strain AT was active in a range of temperatures and pHs. This enzyme was surfactant-, detergent-, and solvent-stable and digested various natural proteins.

Conflict of Interests

The authors declare that they have no conflict of interests.

Acknowledgments

One of the authors, P. Vijayaraghavan, is thankful to the Council of Scientific and Industrial Research, New Delhi, India, for financial support in the form of a Senior Research Fellowship. S. Saranya is thankful to Department of Biotechnology, New Delhi, India, for “Biotech Industrial Training Programme.”

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