Abstract

This paper presents the design of a planar, low-profile, high-gain, substrate-integrated Fabry-Pérot cavity antenna for K-band applications. The antenna consists of a frequency selective surface (FSS) and a planar feeding structure, which are both lithographically patterned on a high-permittivity substrate. The FSS is made of a circular hole array that acts as a partially reflecting mirror. The planar feeding structure is a wideband leaky-wave slit dipole fed by a coplanar waveguide whose ground plane acts as a perfect reflective mirror. The measured results show that the proposed antenna has an impedance bandwidth of more than 8% (VSWR ≤ 2), a maximum gain of 13.1 dBi, and a 3 dB gain bandwidth of approximately 1.3% at a resonance frequency of around 21.6 GHz. The proposed antenna features low-profile, easy integration into circuit boards, mechanical robustness, and excellent cost-effective mass production suitability.

1. Introduction

In the past several decades, Fabry-Pérot resonator (FPR) antennas have attracted significant attention in microwave and millimeter waves. This is because FPR antennas have a number of attractive properties, such as low complexity, high directivity, and conformal deployment capability [14]. FPR antennas, though representing a different starting point and focus, can be analyzed based on the five analytical models: FP cavity, EBG defect, transmission line, leaky-wave, and refractive lens models [5].

The structure of these antennas can be categorized into two main groups: those with cavities mainly filled with air [610] or those with cavities fully filled with a planar single-layer dielectric slab [1114]. The latter structure with full dielectric integration poses several design challenges, particularly for high-permittivity substrates, including increased dielectric loss, lowered directivity caused by small-volume antennas, poor surface-wave efficiency, and narrow 3 dB gain bandwidth compared with the air-filled PFC antenna. Nevertheless, such an antenna configuration is still considered a promising candidate, due to its smaller volumetric occupation compared with other substrate-lens designs [15]. It also presents a number of other advantages, such as low profile and low cost, mechanical robustness, good integrability, and stable fabrication and installation.

The proposed Fabry-Pérot cavity antennas with a “zero distance” between the planar feed and the FSS have been reported [16, 17]. However, the design suffers from a tiny gap between the two closely appressed substrates, and a resonance frequency shift could thus present an ineluctable problem. In this paper, a single-layer Fabry-Pérot resonator cavity antenna made of a high-permittivity substrate and excited by a planar leaky-wave slit is proposed. The excitation structure comprises a leaky-wave slit fed by a coplanar waveguide rather than a resonant slot dipole reported in [1012, 14], while the FSS consists of a 9 × 9 circular hole array. There are two reasons for using such a feeding structure. Firstly, the leaky-wave slit incorporated in a high-permittivity substrate is expected to couple the most power toward the substrate side across a very wide frequency range and thus more effectively excite the FSS hole array [18, 19]. Secondly, the CPW transmission line is necessary for a balanced feeding approach, thus making it easy to implement an SMA connector. The principle mechanism of the proposed antenna is therefore based on two leaky-wave phenomena: one occurs inside the substrate cavity, whereas the other occurs along the slit incorporated in the high-permittivity substrate.

The paper is organized as follows. Firstly, the actual prototype of the antenna is described. Secondly, the approximate cavity model to investigate the resonance characteristic is given. The operating mechanism of the feeding structure is also presented. Thirdly, antenna characteristics are presented and discussed in detail; parameters that significantly and insignificantly affect the antenna characteristics are investigated. Finally, experimental results are presented to validate the design and analysis.

2. Antenna Geometry and Modeling of the Structure

Figure 1 shows the detailed geometry of the proposed antenna. The antenna is patterned on both sides of the Taconic substrate, whose dielectric constant and loss tangent are and , respectively. On the top side of the substrate, a leaky-wave open-ended narrow slit of width , fed by a coplanar waveguide, is defined. The width and separation of the coplanar waveguide structure are and , respectively. At the transition position between the coplanar waveguide and the slit, there is a rounded corner, whose radius is designated as , to minimize the reflection caused by the “sharp” bend. The FSS with a 9 × 9 array of circular holes is patterned on the bottom side of the substrate. The circular hole array is a biperiodic array whose periodicity and hole diameter are and , respectively. The overall dimensions of the proposed antenna are  mm3, where and are the lateral size and thickness of the substrate. Design parameters for maximum gain, minimum reflection coefficient, and lowest sidelobe levels in the two principle radiation planes (- and -planes) are summarized in Table 1.

Figure 2(a) shows a unit cell model that was first employed to analyze the reflection characteristic of the cavity. A Floquet port model, that is, CST’s full Floquet mode implementation, with magnetic and electric boundary conditions enforced along the and directions is used to simulate normal mode propagation for the waveguide configuration [20]. One port with its reference plane is added to the bottom of the dielectric substrate to generate a normal incident plane wave, while another port is positioned at a distance away from the top mesh surface above the FSS. The Fabry-Pérot cavity mode is excited at the desired frequency when the presents a 180° reflection phase. The cavity model ( mm,  mm,  mm) predicted a resonance frequency of around 22.3 GHz with an FSS reflection magnitude of about 0.93, illustrated in Figure 2(b). It should be noted that this model has ignored the edge effects of the substrate, and more optimization when applying a full finite structure is thus required.

To validate the feeding approach, we calculated the E-field distributions of the antenna at different frequencies in the absence of the FSS holes array (see Figure 3). The results show that most of the power was coupled to the substrate side rather than radiated to the air side. This demonstrates that the proposed feeding structure, that is, a leaky-wave slit fed by CPW, can effectively excite the FSS hole array while avoiding unwanted back-side-radiation across a broad frequency range.

3. Antenna Characteristics and Results

The physical insight into the radiation performance of the proposed antenna is based on the TE and TM leaky-waves excited inside the Fabry-Pérot cavity that was analytically detailed in [21]. In addition, the antenna can be modeled by a transmission line model that was discussed in [10, 22]. The cavity height or substrate thickness, periodicity of the hole array, and lateral size of the substrate are important parameters that significantly affect the antenna performance in terms of reflection coefficient and radiation characteristics. Figure 4 shows the effect of the cavity height or substrate thickness, , on the reflection coefficient and boresight gain checked from the radiation patterns of the antenna. As seen from the reflection coefficient results, the thinner substrates produced a better antenna reflection coefficient and a wider bandwidth in comparison with the thicker substrates. This is reasonable since the transmission line structure has suffered increased loss as the substrate thickness increased. However, the thinner substrate did not present good boresight gain behavior. As seen from the gain results, the antenna gain produced a maximum at a certain substrate thickness, or the resonance height of the cavity, of 3.2 mm. We noted that substrate thicknesses of 3.1 and 3.3 mm yielded a lower maximum gain but a broader 3 dB bandwidth. This behavior contributes to the finding that, as the cavity height is changed, the geometry of the FSS no longer satisfies the changed resonance frequency. Consequently, the resonance characteristic of the FSS sheet is changed lowering the transmission of the electromagnetic waves through the cavity. The results demonstrate that each height of the cavity could produce a similar high gain at a different frequency, confirming that the geometry of the FSS sheet, that is, periodicity and diameter of the hole array, has to be reoptimized. In this work, the cavity height or the substrate thickness was assigned a value of 3.175 mm due to the available thickness of the Taconic substrate. The resonance cavity height in the optimized design is approximately of that could be further lowered by using multilayer structures [16]. However, a single-layer structure has advantages in cost and realization.

The effect of the lateral size of the cavity, , on the reflection coefficient and boresight gain of the antenna is illustrated in Figure 5. As the cavity length increased from 55 mm to 56 mm to 57 mm, the reflection coefficient shifted to lower frequencies. The smaller cavity length or substrate size produced a better reflection coefficient characteristic regarding the −10 dB bandwidth within the frequency of interest. This resulted from an increase of transmission line length as the substrate size increased, thus causing an increased loss in the coplanar waveguide structure. The boresight gain of the antenna with respect to the variation of cavity length presented similar behavior with the cavity thickness. The lateral size contributes to the effective permittivity of the substrate cavity, and thus the gain response shifted to higher or lower frequencies with shorter or longer cavity length. The varied effective permittivity of the cavity results in an out-of-resonance condition of the cavity height as well as the FSS hole array. Therefore, the maximum gain declined with varying cavity length, although the 3 dB gain bandwidth was broadened. It should be noted that a 0.1 mm increment in the substrate thickness and a 1 mm increment in the substrate lateral size equally correspond to approximately a 3% increment in the overall substrate volume. Therefore, the average values of these frequency shifts were almost similar. From these results, it can be seen that the substrate dimension contributed to the effective permittivity of the cavity and consequently determined the resonance condition to obtain the maximum gain in the antenna operation [23]. Therefore, such changes of these parameters caused an out-of-resonance condition of both the cavity and the FSS, reducing the antenna gain.

The effect of the hole periodicity, , on antenna characteristics with respect to the reflection coefficient and boresight gain is shown in Figure 6. It is noted that the number of holes as well as the lateral size was maintained while the hole periodicity varied. As seen in Figure 6(a), the reflection coefficient produced different bandwidths with respect to different hole periodicities. The figure shows that the antenna maintained a wide impedance bandwidth property with respect to the change of hole periodicity. In contrast to the reflection coefficient, the boresight gain of the antenna showed completely different behavior, as illustrated in Figure 6(b). As the periodicity increased from 5.1 mm to 5.3 mm, the trend in the gain maintained, and the peak stayed near the same resonance frequency. However, as the periodicity decreased from 5.1 mm to 4.9 mm, a high-gain characteristic of the cavity completely disappeared. This indicates that the hole periodicity significantly affected the reflectivity of the FSS that caused maximum gain reduction, and it thus has to be carefully optimized for the antenna to produce high-gain characteristics. From these observed results, particular attention should be paid to the substrate thickness, substrate lateral size, and hole periodicity in fabrication.

Figure 7 shows the effect of the number of holes on antenna characteristics. As the number of holes in the array changed from 7 × 7 to 9 × 9 to 11 × 11, that is, while fixing the lateral size , the reflection coefficient changed slightly around the 21.5 GHz frequency region. The FSS with 7 × 7 holes and 11 × 11 holes even produced a wider −10 dB bandwidth within the frequency of interest in comparison with the optimal case of 9 × 9 holes. However, the array of 9 × 9 circular holes yielded the best gain response. The high-gain characteristics were still observed at similar resonance frequencies with the variation of the number of holes. This indicates that the number of holes slightly affected the effective permittivity of the cavity but did not significantly distort the reflected wave distribution inside the substrate cavity.

The effects of the hole diameter, , on antenna characteristics are shown in Figure 8. It can be seen from Figure 8(a) that the larger hole produced a better reflection coefficient than the smaller hole. However, the larger hole caused a decrease in boresight gain of the antenna. As the hole diameter increased from 2.8 mm to 3.2 mm to 3.6 mm, the resonance frequency in the boresight gain response decreased, as seen in Figure 8(b), which is attributed to the increasing conductance of the FSS model. The resonance hole diameter for the maximum gain was observed at  mm and either larger or smaller hole sizes caused a reduction on the boresight gain. This result is attributed to the hole diameter satisfying the resonance condition of the cavity, taking into account all other parameters such as cavity height , lateral size , and periodicity . The hole diameter in the present structure showed the least impact on antenna characteristics according to its variation of 0.4 mm, that is, more than 12% variation from its original value. Therefore, the hole diameter should be the final consideration in the antenna performance optimization.

The electric field distributions along the CPW (-plane) and the leaky-wave slit (-plane) have been calculated and described in Figure 9. The results show that, at the resonance frequency, radiation is minimized at the edges of the substrate and in the backside of the antenna, thereby verifying the directional beam pattern of the proposed antenna. Simulated radiation patterns at different frequencies of the optimized antenna are presented in Figure 10. It can be seen that the antenna produced directive radiation patterns from 21.5 GHz to 21.8 GHz. However, beyond that band the radiation pattern along the normal direction deteriorated and most of the radiated power of the antenna contributed to side- and back-radiation, for example, the radiation patterns in the -plane at 21.4 GHz and in the -plane at 21.9 GHz.

Figure 11 shows photographs of the fabricated antenna. The reflection coefficient of the antenna was measured using an Agilent PNA E8362C network analyzer. Good agreement was achieved between the simulation and measurement with respect to the reflection coefficient and boresight gain, as seen in Figure 12. A measured impedance bandwidth of more than 1.9 GHz was obtained for VSWR ≤ 2, which corresponds to a fractional bandwidth of approximately more than 8%, with the center frequency at 22.0 GHz. It can be seen that though the antenna is designed in a thick and high-permittivity substrate, the broad impedance bandwidth of the antenna is achieved with the excitation structure that is comprised of a leaky-wave slit dipole fed by a coplanar waveguide. The antenna produced a measured maximum gain of approximately 13.1 dBi at 21.6 GHz. A measured 3 dB gain bandwidth of about 0.27 GHz (21.45 GHz–21.72 GHz) was obtained, corresponding to approximately 1.3% at the center frequency of 21.6 GHz. The measured maximum gain and 3 dB gain bandwidth were about 0.9 dBi and 0.2% lower than the simulated values. The measured and simulated efficiencies of the antenna were approximately of 50% and 62%, respectively. These discrepancies could be mainly accounted for by cable loss (not considered in the simulation). The approximate 0.1 GHz downward shifts of the measured reflection coefficient and boresight gain are mainly due to the tolerance of the dielectric constant of the Taconic substrate that is specified as .

From Figure 13, the measured radiation patterns showed a relatively good agreement with the simulated ones. The radiation patterns in the -plane showed a better characteristic in terms of a side lobe level than that in the -plane. This indicates that the holes in the -direction, that is, the direction of the leaky-wave slit line, were excited more effectively than the holes in the -direction in the proposed design. There was an unexpected side-lobe in the -plane pattern near θ = 180°, which can be attributed to the radiation at the corner transition between the coplanar waveguide and the slit-line in the feeding structure. This phenomenon was also observed in the simulation but at a much lower level.

Table 2 shows a comparison between the proposed antenna and previously reported low-profile high-gain Fabry-Pérot cavity antennas [14, 16, 17]. The proposed antenna shows its advantages in comparison with other designs, namely, its single-layer configuration, broader impedance bandwidth, comparable gain, and smaller overall volume. In addition, such an antenna with a single-feed system has shown the advantages over an array antenna for achieving high directivity and for minimizing losses from the feeding network.

4. Conclusions

We designed a fully substrate-integrated Fabry-Pérot cavity antenna for -band applications. A measured impedance bandwidth of more than 8% and 3 dB gain bandwidth of about 1.3% at a resonance frequency of 21.6 GHz were obtained. The maximum gain was measured to be about 13.1 dBi at the resonance frequency, which indicates that the leaky-wave slit dipole has effectively excited the resonance of the substrate cavity. In addition, the antenna features low-profile, easy integration into circuit boards, mechanical robustness, and excellent cost-effective mass production suitability. Finally, this fully substrate-integrated Fabry-Pérot cavity antenna concept could be used to propose more compact and efficient antennas, especially at higher millimeter waves or terahertz frequencies.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korean government (MSIP) (no. 2009-0083512). This research was also funded by Vietnam National Foundation for Science and Technology Development (NAFOSTED) under Grant no. 103.05-2013.75.