Abstract

Two types of culture systems were used (continuous and batch) which were fed using a simulated absorbent from a scrubber with carbonate/bicarbonate as the carbon source and nitrate as the nitrogen source by a thermophile strain, Thermosynechococcus sp. CL-1 (TCL-1) at 50°C. The lipid, carbohydrate, and protein cellular components which can be used as bioenergy precursors along with their content as a function of various C/N ratios are quantified. Maximum lipid productivity of about 150 mg L−1 d−1 is obtained while the CO2 uptake rate is 917 mg L−1 d−1 at a dilution rate of 0.06 h−1 when both carbon and nitrogen sources are not limited. With high range of nitrogen concentrations batch culture test, TCL-1 reveals extra-high affinity on nitrogen source under limited carbon source conditions since the affinity constant is 0.12 mM. In addition, the flow of carbon fixed during photosynthesis seems to switch from the protein synthesis pathway to forming carbohydrate rather than lipid under N-limitation and a high C/N ratio for TCL-1, resulting in a maximal carbohydrate content of 61%. Consequently, TCL-1 is an appropriate candidate to treat the wastewater of environment and produce the bioenergy precursors under extreme limited nitrogen conditions.

1. Introduction

The Kyoto protocol was based on the aim of reducing greenhouse gas emissions, especially at lowering the amount of carbon dioxide released. Further, the UN Climate Summit (COP21) was held on December of 2015 in Paris, France. 195 countries participated and voted unanimously to achieve the “Paris agreement.” All of the countries involved were required to reduce greenhouse gas emissions following the content of the agreement. Another critical worldwide question is how to solve food and energy shortages. There is a potential to produce food/pharmaceutical products or bioenergy when assimilating CO2 with photosynthetic microorganisms. For carbon biofixation with photosynthetic microorganisms, a thermophile strain, Thermosynechococcus sp. CL-1 (TCL-1), in which dissolved inorganic carbon (DIC) was added to simulate a high concentration of carbon source derived from washing hot flue gas, was also used for practical application in an integrated system of CO2 absorption in an alkaline absorber and also for biological fixation of DIC in a photobioreactor in a batch culture [1, 2]. Additionally, the carbohydrate content as a function of DIC concentrations without an N-limitation has also been found in the same batch culture [1]. In general, a batch culture is easier than a continuous culture in regard to operation. However, the cultivation conditions in batch cultures are always changing, resulting in possible variations in the cellular composition. Since information regarding the continuous cultivation with DIC feeding is limited and continuous operation can provide stable cellular component production under given conditions, it is of interest to find the performance of carbon biofixation and the productivity of lipids and carbohydrates with TCL-1 in a continuous culture for the purpose of practical applications. On the other hand, the productivity of biomass (or its cellular components) can be obtained on the basis of good cultivation conditions [3, 4]. Several reports focused on the production of polyunsaturated fatty acids from microalgae have been addressed [58]. For bioenergy subject, photosynthetic microorganisms partially composed of lipids and carbohydrates are valuable as the precursors of biodiesel and bioethanol. Therefore, higher lipid and carbohydrate content or productivity are important in the cultivation of photosynthetic microorganisms [9, 10]. Consequently, the production of biodiesel or bioethanol goal precursors under a specific condition in a continuous culture is important.

From the semiquantitative analysis with Fourier Transform Infrared Spectroscopy (FTIR), it was observed that the lipid production pathway shifted to carbohydrate from 18.9 to 47.2 mM of DIC, and the carbohydrate content increased quickly from 47.2 to 94.3 mM without a further decrease in lipid [11]. In addition, a quantitative analysis of cellular components of TCL-1 cultivated in a batch culture was conducted. Results found that carbohydrate or lipid content was also a function of DIC concentrations. Therefore, it is also of interest to find the variations in the carbohydrate or lipid content and survey the productivity of this species under various concentrations of DIC without N-limitation in a continuous culture [1].

In addition to the effect of DIC concentrations, the content of cellular components, lipids, carbohydrates, and so on can be changed significantly when nutrients are limited, especially nitrogen [1214]. It is clear that the cellular components are dependent on microbial species and that the distribution between lipid and carbohydrates contents is different even under the identical N-limiting conditions for different species. Consequently, microalgae are used widely to treat not only gaseous effluents but also wastewater components by various species [15]. In this study, the content and productivity of the cellular components of TCL-1 in a batch and continuous culture, including lipids, carbohydrates, and proteins, were quantified as a function of initial dissolved inorganic nitrogen (DIN) (nitrate) concentrations and initial DIC concentrations.

2. Materials and Methods

2.1. Microbial Species

The TCL-1 strain was isolated from the Chin-Lun hot spring (pH 9.3, 62°C) in Taiwan, as described previously [11]. A modified Fitzgerald medium was adopted as the growth culture consisting of (in mg L−1) 496 NaNO3, 39 K2HPO4, 75 MgSO47H2O, 27 CaCl2, 58 Na2SiO3, 6 FeC6H5O7, 6 citric acid, and 1 EDTA and 1 mL L−1 Caffron solution in distilled water [16].

2.2. Growth Conditions

The cultivation was carried out at 50°C in an illuminated incubator (FH-130w) at initial pH of 9.5 but without a control during the cultivation period. The turbulence of the cultivation solutions was controlled by a magnetic stirrer at a constant speed to enhance the mixing of the bioreactor content, thus avoiding settling of the biomass. The illumination intensity was determined at the nearest distance from the light source to the surface of the bioreactor using a Lux meter (TM 50000, TOMEI). The DIC source was prepared with a mixture of NaHCO3 and Na2CO3 while the DIN was prepared with NaNO3. Initial OD680 nm in the bioreactor was controlled at about 0.2 prepared with the mixture of cells from the activation cultivation and a given volume of fresh medium in each run.

In the continuous culture, the bioreactor used was a bubble column with a height of 400 mm, an I.D. of 69 mm, an O.D. of 70 mm, and a working volume of 1 L. Additionally, 50 mL min−1 of N2 was bubbled into the bioreactor to avoid the accumulation of oxygen via photosynthesis. The experimental scheme is shown in Figure 1. The effect of the various feeding DIC concentrations ranged from 28 to 113 mM at a 5.8 mM DIN concentration and a 0.036 h−1 dilution rate.

In the batch culture, the bioreactor used was a bubble column with a height of 176 mm, I.D. of 84 mm, an O.D. of 86 mm, and a working volume of 0.5 L. The cultivation was carried out at 10 klx illumination intensity while the initial DIN concentration was either 28 or 47 mM. The initial DIN concentrations were controlled in a range of 0.2 to 5.8 mM.

2.3. Analyses

OD680 nm was measured with a UV-visible spectrophotometer (Lambda 35, Perkin Elmer, USA) about twice a day, and pH was measured at the same frequency. Cell mass was obtained by the measurement of the dry weight of the filter (0.45 μm) before and after 105°C upon filtering a given amount of the culture content, and the correlation between optical densities and cell mass was derived.

The algal cells in the solution were collected with a centrifuge (U-32R, BOECO, Germany) operating at 6,000 rpm for 15 min, and the same procedure was repeated three times with the addition of distilled water. The cell obtained was eventually dried in a vacuum freeze-dryer (FDU-1200, EYELA, Japan) for subsequent measurements of cellular components.

The lipid content of the algal cells was estimated from the extract by the gravimetric analyses, with the extraction solution of methanol/chloroform (1 : 2) [17]. The extraction efficiency was enhanced by supersonic vibration for 5 min, and the supernatant was collected using centrifuge for 10 min at 3,000 g. 1 N of NaOH was added to the lipid-free pellet and heated 10 min in boiling-water to dissolve the pellet for the determination of carbohydrate and protein content. The carbohydrate analytical method was followed by the colorimetric method at 485 nm [18]. The determination of proteins followed a well-known dye binding method at 595 nm [19].

3. Results and Discussion

3.1. Continuous Cultivation under Various Feeding DIC Concentrations

Since information regarding continuous cultivation with DIC feeding is limited and continuous operation can provide stable cellular component productions under any given conditions, it is of interest to find the performance of carbon biofixation with TCL-1 in a continuous culture for practical applications.

As shown in Table 1, the cell mass in the steady state is a function of the feeding DIC concentration. According to these data, the cell mass productivity in the steady state increases from 259 to 657 mg L−1 d−1 as the feeding DIC concentration increases from 28 to 85 mM while DIN is 5.8 mM at a dilution rate of 0.036 h−1. The cell mass productivity at the feeding DIC concentration of 113 mM is similar to that at 85 mM and reflects the saturation of DIC under both conditions. It is noted that there is a pH variation in the medium ranges between 9.1 and 10.8 at the steady state of various cultivated conditions. According to a previous study, pH should not be a parameter affecting the growth of TCL-1 in this range [2].

In previous studies, the carbon content of TCL-1 cell was found to be about 40% [1, 2, 11]. The carbon removal efficiency and carbon uptake rate can be estimated on the basis of this value. As shown in Table 1, the carbon removal efficiency decreases from 31 to 19% while the carbon uptake rate increases from 104 to 250 mg-C L−1 d−1 (also 381 to 917 mg-CO2 L−1 d−1) as the feeding DIC concentration increases from 28 to 113 mM. In Taiwan, CO2 production from combustion in 2007 (268,881,000 tons) was investigated by Energy and Environment Research Laboratories, the Industrial Technology Research Institute of Taiwan. In the present study, we can apply our system to eliminate amounts of CO2 under ideal conditions and an adequate cultivated area. For example, on the basis of 900 mg-CO2 L−1 d−1, 98,550,000 tons of CO2 yr−1 can be biofixed and turned into biofuel precursors if 1,000 km2 of area (2.8% of Taiwan land) and 30 cm of depth are provided. It was noted that the problem with respect to the heating cost rose due to our thermophile cyanobacterium. However, our idea with respect to DIC was obtained by scrubbing CO2 from “hot” flue gas, resulting in a lowered cost using heat recovery. Additionally, another group of processes for direct thermal conversion of biomass employs a liquid medium for conversion of biomass to liquid fuels.

In order to find the content of the cellular components as a function of various feeding DIC concentrations, a biomass sample is taken from the medium and analyzed at the steady state of every given feeding DIC concentration. As shown in Figure 2, the lipid content decreases from 28 to 19% as the feeding DIC concentrations increase from 28 to 113 mM, reflecting that a slight nitrogen limitation occurs as cultivation is operated under higher feeding DIC concentrations to most likely limit lipid-synthesizing enzymes. However, the cell mass in the steady state increases from 259 to 657 mg L−1 d−1 as the feeding DIC concentration increases from 28 to 85 or 113 mM. Consequently, the maximal lipid productivity of about 150 mg L−1 d−1 is obtained at the feeding DIC concentration of 85 mM (Table 1). This productivity is at the same level as that of a semicontinuous culture under N-limitation using Chlorella sp. of 139 mg d−1 L−1 conducted by Hsieh and Wu [13]. In Taiwan, oil consumption in 2008, (45,525,700 kL) was estimated by the Bureau of Energy, Ministry of Economic Affairs of Taiwan. We can apply our system to produce amounts of oil for fuels under ideal conditions and adequate cultivation area. For example, on the basis of 150 mg oil L−1 d−1, 20,531,250 kL oil can be produced as biofuel if 1,000 km2 of area and 30 cm of depth are provided.

The carbohydrate content seems to be a function of the feeding DIC concentration, and the content increases from 10 to 25% as the concentration increases from 28 to 57 mM (Figure 2). This reflects that the production of carbohydrate from TCL-1 is inhibited at low feeding DIC concentrations, such as 28 mM, without nitrogen limitation. However, the carbohydrate content remains at about 25% when the DIC concentration is over 57 mM. This reflects that no variations occur without C- and N-limitation between 57 and 113 mM of feeding DIC concentration. As for the carbohydrate productivity shown in Table 1, the maximal level, about 150 mg L−1 d−1, can be obtained at the feeding DIC concentration of 85 or 113 mM when the dilution rate is 0.036 h−1. In fact, this carbohydrate productivity is low compared with that found in other studies. For example, the maximal exopolysaccharide (EPS) productivity of a heterocystous cyanobacterium, Anabaena sp. ATCC 33047, is 1.1 g L−1 d−1 at an optimal condition [3]. The EPS from our species should be also analyzed to confirm the carbohydrate in the liquid phase. In addition, the optimal cultivated conditions must be defined for carbohydrate production if carbohydrate is the preferred product.

As shown in Figure 2, the protein content increases from 22 to 37% as the feeding DIC concentration increases from 28 to 85 or 113 mM. This indicates that protein synthesis is limited by carbon rather than nitrogen as the feeding DIC concentration is less than 58 mM. The maximal protein productivity of about 240 mg L−1 d−1 is obtained at the feeding DIC concentration of 85 or 113 mM. It is noted that protein may be applied to the food supply; however, it is probably a disadvantage for fuel production. For example, fuel-NOX might be formed via combustion of biomass, or reduction components such as HCN and NH3 might be produced via pyrolysis of biomass [20]. Therefore, low N containing biomass is preferred for the biofuel aspect.

3.2. Batch Cultivation under Various Initial DIN Concentrations

Since the cellular components are dependent on microbial species and the distribution between lipid and carbohydrates content is different even under the same N-limiting conditions for different species, the content and productivity of cellular components of TCL-1 are valuable to be quantified as a function of initial dissolved inorganic nitrogen (DIN) (nitrate) concentrations and initial DIC concentrations.

Regarding the results of the continuous culture mentioned above, the maximal content of carbohydrate was found to be 25%, and the lipid content was 28% while the nitrogen was not limited in the continuous culture. Further, it was of interest to find variations in cell mass and cellular components such as lipids and carbohydrates, as well as protein with N-limitations in batch cultivation, and hence the cultivation of TCL-1 under various initial DIN concentrations, as well as with 28 mM or 57 mM initial DIC concentrations in a batch culture, was conducted. As shown in Figure 3, the growth curves reveal that many different results under various initial DIN or DIC concentrations and higher cell densities could be obtained at higher initial DIN or DIC concentrations, resulting from the fact that there were enough materials for cell division (Table 2). Even though the maximal cell mass is extremely different with various initial DIN or DIC concentrations, the specific growth rates in the log phase are similar (between 2.4 and 3 d−1, Table 2). This indicated that TCL-1 has a high affinity for nitrate and cannot be inhibited significantly in the log phase under low DIN concentrations, even as low as 0.2 mM. However, the DIN concentration decreases with increases in the cell mass, resulting in extremely low final DIN concentrations, which in some cases was not even detectable. It is reasonable to assume that the flow of carbon fixed during photosynthesis switched from the protein synthesis pathway to form carbohydrates or accumulate lipids [13, 14].

In a previous study, Nitzschia sp. was cultivated with a medium of 10 mg L−1   -N, which was equivalent to about 0.71 mM DIN, and 2.2 mg L−1   -N was removed within 15 days. The removal rate of N was 22% [21]. However, the final DIN was nondetectable within about 4 days as the initial DIN was 0.6 mM with a DIC of either 28 mM or 57 mM as shown in items 4 and 5 of Table 2. The removal rate of N is about 60% for TCL-1. It seems that TCL-1 has better ability to remove N than Nitzschia sp. Compared with the above results, an algal-bacterial biofilm exhibited a 70% removal rate of N with the cultivation medium of  mg L−1 N, which was equivalent to about 4.71 mM DIN [22]. The N-removal rate of TCL-1 was 82.4% and 96.9% within about 4 days with initial DIN of 5.8 mM and a DIC of 28 mM and 57 mM, as shown in items 1 and 2 of Table 2. In another previous study, Chlorella sorokiniana was cultivated with medium of 56 mg L−1 TN, which was equivalent to about 4 mM DIN and 60.4% N and was removed within 20 days [23]. As shown in Figure 4, various maximum cell growth rate and DIN affinity constant were obtained by fitting as Monod-type equation under various initial DIC concentrations. The fitted maximum cell growth at 57 mM DIC, 3.21 d−1, is higher than that at 28 mM, 2.82 d−1. It seems to be carbon limitation condition at 28 mM DIC in this study. Interestingly, the affinity constant at 28 mM DIC, 0.12 mM, is much lower than that one at 57 mM DIC, 0.41 mM. Consequently, TCL-1 may reveal higher affinity on DIN under more limited DIC conditions. Compared with the above values overall, TCL-1 has better ability to fix nitrogen than other microorganisms. TCL-1 is quite potential to treat the wastewater of environment for TCL-1 can grow and survive in a harsh environment with an extreme lack of nitrogen.

As shown in Figure 5, the carbohydrate content increases significantly from 16 to 50% as the initial DIN concentration decreases from 5.8 to 0.6 mM at a 28 mM DIC concentration, resulting in the flow of carbon fixed during photosynthesis being switched from the protein synthesis path to the formation of carbohydrate [14]. Regarding the case of a 0.2 mM initial DIN concentration, the cell growth time is so short that the cellular component is almost defined by the seeded cell; hence, no critical variations in the cellular component content could be observed. Since both carbohydrate acclimation and lipid acclimation are due to changes in the carbon flow resulting from protein synthesis, the effect of the concentration ratio of DIC/DIN for cell mass and cellular components should be emphasized. In Table 2, regarding the case of a 5.8 mM initial DIN concentration, the maximal cell mass increases from 700 to 1,100 mg L−1 while the carbohydrate content increases from 16 to 46% as the initial DIC concentration increases from 28 to 47 mM. Similarly, the maximal cell mass increases from 192 to 388 mg L−1 while the carbohydrate content increases from 50 to 61% as the initial DIC concentration increases from 28 to 47 mM from the initial DIN concentration of only 0.6 mM. These results indicate that not only maximal cell mass but also carbohydrate content is a function of the C/N ratio at the same initial DIN concentrations. Actually, nitrate is depleted during the cultivation period, resulting in a significant increase in the C/N ratio, except for the case of a 5.8 mM initial DIN concentration (Table 2). Additionally, the residual DIC concentrations are all above 10 mM when the initial DIN concentrations range from 0.2 to 1.9 mM. However, there is only a 5 mM residual DIC concentration while the initial DIN concentration is 1.02 mM and the initial DIN concentration is 5.8 mM, resulting in only 16% carbohydrate (Figure 5). When the initial DIC concentration increases from 28 to 47 mM, the residual DIN concentration is only 0.18 mM, resulting in a much higher carbohydrate content (46%). As shown in Figure 5, the residual DIN concentration is 0.24 mM in the case where the initial one is 1.9 mM. In this case, the carbohydrate content is 30%, almost twofold of the case at 5.8 mM initial DIN and 28 mM initial DIC. When the residual DIN is not detectable as in the case of 0.6 mM DIN and 28 mM DIC, higher carbohydrate content, about 50%, is obtained. Further, when the initial DIC concentration increases from 28 to 47 mM at the same initial DIN concentration, 61% carbohydrate content is obtained (Figure 5). This indicates that the higher residual C/N ratio in the case of a 47 mM DIC is lower than that of the 28 mM DIC even though the residual DIN concentrations are “not detectable.” Consequently, cell mass and cellular composition depend on not only limited N concentrations but also the C/N ratio.

Obviously, the flow of carbon fixed during photosynthesis switched from the protein synthesis pathway to forming carbohydrate under N-limitation and a high C/N ratio, as mentioned above. Further, it is of interest to see the variations in lipid content under various DIC and DIN concentrations in a batch culture. In addition, the lipid content decreases from 21 to 12% as the initial DIN concentration decreases from 5.8 to 0.6 mM, and this result indicates that the lipid content is limited under N-limitation. For comparison of various initial DIC concentrations, 28 and 47 mM, the lipid content of TCL-1 is almost the same as that in both the 5.8 mM and 0.6 mM initial DIN concentrations. In regard to these similar results, the lipid content decreases from 20 to 14% as the initial DIC concentration increases from 5 to 94 mM, resulting from the fact that the DIN concentration is lower as the initial DIC concentration becomes higher in the final stage of growth [1]. Consequently, the lipid synthesis of TCL-1 should be susceptible and limited under N-limitation.

Since, as indicated above, the flow of carbon fixed during photosynthesis switched from the protein synthesis pathway to forming carbohydrate under N-limitation and a high C/N ratio for TCL-1, the protein content should be changed obviously in the present study. Indeed, as shown in Figure 5, the protein content is much lower when the initial DIC concentration is higher, resulting from the fact that the final DIN concentration is significantly different. For example, the protein content decreases from 34 to 12% as the DIC concentration increases from 28 to 47 mM while the final DIN concentration decreases from 1 to 0.2 mM. Consequently, the flow of carbon fixed during photosynthesis switches from the protein synthesis pathway to forming carbohydrate and limiting lipid-synthesizing enzymes under N-limitation and a high C/N ratio for TCL-1, resulting in the acclimation of carbohydrates and a decrease in lipids and protein.

In order to compare the performance of this study and other studies we discussed in more clarity, the comparable information was summarized and listed in Table 3.

4. Conclusions

The results in the present study provide valuable information for biofuel production via biofixation of CO2 with a cyanobacterium, Thermosynechococcus sp. CL-1, under various carbon and nitrogen concentrations. High lipid productivity and CO2 uptake rate were obtained in the continuous cultivation. In addition, extra-high affinity on DIN (constant is 0.12 mM) under limited DIC conditions was obtained, and thus higher DIN removal efficiency is expected in the future application. Consequently, TCL-1 is an appropriate candidate to treat the wastewater of environment and produce the bioenergy precursors under extreme limited DIN conditions.

Competing Interests

The authors declare that there are no competing interests regarding the publication of this paper.

Acknowledgments

The authors gratefully acknowledge the National Science Council, Republic of China, for its financial support (NSC95-2218-E-006-019, NSC96-2218-E-006-295, and NSC96-EPA-Z-110-001).