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Journal of Nanomaterials
Volume 2012 (2012), Article ID 208362, 6 pages
http://dx.doi.org/10.1155/2012/208362
Research Article

Electrical Crystallization Mechanism and Interface Characteristics of Nanowire ZnO/Al Structures Fabricated by the Solution Method

1Department of Materials Science and Engineering, Institute of Nanotechnology and Microsystems Engineering, Center for Micro/Nano Science and Technology, National Cheng Kung University, Tainan 701, Taiwan
2The Instrument Center, National Cheng Kung University, Tainan 701, Taiwan

Received 7 November 2011; Accepted 1 March 2012

Academic Editor: Somchai Thongtem

Copyright © 2012 Yi-Wei Tseng et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Both solution nanowire ZnO and sputtered Al thin film on SiO2 as the wire-film structure and the Al film were a conductive channel for electrical-induced crystallization (EIC). Direct current (DC) raised the temperature of the Al film and improved the crystallization of the nanostructure. The effects of EIC not only induced Al atomic interface diffusion, but also doped Al on the roots of ZnO wires to form aluminum doped zinc oxide (AZO)/ZnO wires. The Al doping concentration and the distance of the ZnO wire increased with increasing the electrical duration. Also, the electrical current-induced temperature was ~211°C (solid-state doped process) and so could be applied to low-temperature optoelectronic devices.

1. Introduction

Zinc oxide (ZnO) is a II–VI compound semiconductor with a hexagonal wurtzite structure. One-dimensional ZnO nanowires have the advantages of light extraction efficiency and different light-emitting mechanisms (UV emission, Green emission), so they have extensive applications in nano-optoelectronic devices [1, 2]. Much research shows that high-quality ZnO nanowires are a very important factor in nanodevices [3, 4]. Heat treatment [5] and doped-metal atoms [68] are effective and convenient methods to improve the physical properties (e.g., structure, magnetic, and p-n junction).

Synthetic methods for large area 1D ZnO nanostructure, include hydrothermal synthesis [9], the Solid-Liquid-Solid method [10], and low-temperature solution method [11]. In addition, many researchers have shown that Al doped ZnO (AZO) nanostructures have excellent potential for applications [7, 12]. The solution method is a low-temperature process, but doping metal atoms and concentration control are difficult. Also, the effects of Al atom doping using the solid-state method on 1D ZnO nanowires have still not been reported, and in particular, the electric current-induced crystallization (EIC) process [13] is a solid-state method at room temperature and is worthy of further investigation.

In this study, we used the low-temperature solution method to synthesize uniform and ordered ZnO nanowires onto ZnO/Al film on silicon substrate. The nanowires were grown preferentially in the c-axis direction (002) using a textured ZnO seeding layer [14]. The Al conductive layer was subjected to a constant voltage and current using electric current-induced crystallization (EIC). Then, EIC doped Al on the ZnO nanowire roots through thermoelectric effects (including joule heating and electromigration). Also, the structural characteristics of Al doped ZnO nanowires used solid-state EIC testing were studied.

2. Experimental Procedures

The low-temperature aqueous solution method was used to obtain zinc oxide (ZnO) nanowires which were grown onto ZnO/Al film on silicon substrate. This was followed by aluminum doping using an electrical current (EIC). Figure 1 shows that the silicon substrate was cleaned using the Radio Corporation of America (RCA) method of cleaning and drying. Al film (800 nm) was deposited on the silicon substrate by thermal evaporation. After deposition of the Al film, there was a 100 nm thick layer of ZnO (as seed layer) grown by RF magnetron sputtering.

fig1
Figure 1: Schematic diagram of growth of ZnO nanowires.

Aqueous solution of zinc nitrate [ ( N O 3 ) 2 6 H 2 O ] (99.5%, J. T. Baker) and hexamethylenetetramine [HMT; C6H12N4] (99.9%, Alfa Aersar) were mixed with an equal molar concentration. Then, the ZnO/Al silicon substrate was put in the aqueous solution (105 mM) at a temperature of 90°C for 1 hour. After this, the ZnO nanowires formed. Figure 2 shows that the Al film was a conductive channel to facilitate the electrical-induced crystallization at room temperature. EIC had doped Al on the ZnO thin film and ZnO nanowires. During the electrical process, a thermocouple wire was used to measure the sample surface temperature [13].

fig2
Figure 2: Schematic diagram of nanostructure and electrical current equipment. (a) Multinanostructure, (b) electrical induced crystallization (EIC) mechanism, (c) in situ electrical current equipment, and (d) magnification of the dotted box in (c).

Before and after the electrical current testing, we analyzed the crystalline structure and orientation of the ZnO nanowires by X-ray, with angle 1 . 5 , scan speed 2°/min, and degree range from 3 0 9 0 [68]. Furthermore, the microstructure of the nanowires was investigated using a field emission scanning electron microscope (FE-SEM) and focused ion beam (FIB). The characteristics of the cross-section and the mechanism of Al atom migration with joule heating were investigated by transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS).

3. Results and Discussion

A surface image and cross-section characteristics of the nanowire ZnO/Al structures are shown in Figure 3. The ZnO nanowires had grown on the ZnO/Al film uniformly (Figure 3(a)). From observations of the interfaces (Figure 3(b)), the ZnO nanowires had an excellent bonding interface with the seed layer and the growth direction was perpendicular to the surface. In addition, the average length of the nanowires was 910 nm and the average diameter was 89 nm. The Al layer was a conductive layer and facilitated the electrical current-induced crystallization (EIC).

fig3
Figure 3: Observations of nanowire ZnO/Al structures. (a) Surface characteristics and (b) interface structure of cross-section.

In fact, the EIC structure would break if the input voltage or power was too large [13, 15]. So a power loading test of the nanowire ZnO/Al structure was performed. The voltage ( 𝑉 -) current ( 𝐼 ) curve is shown as Figure 4(a). It can be seen that the breakdown voltage of the Al film is 4 V (0.73 A), and a voltage of 3.75 V and current of 0.68 A was selected for the EIC test (Figure 4(b)). Judging from past experience [13], the temperature variation (temperature curve upward or discontinuous) indicated the thermoelectric equilibrium was unstable. During 10 mins of EIC testing (the structure was not damaged), the surface temperature was stable starting from 6 mins and the average temperature of the nanowire ZnO/Al structure was about 211°C by joule heating.

fig4
Figure 4: (a) Voltage ( 𝑉 -) current ( 𝐼 ) curve of structures and (b) surface temperature curve of thermal induced at 3.75 V for 10 mins.

In order to understand the influence of EIC on the structural characteristics, the non-EIC specimens and the EIC specimens with 3.75 V for 10 min and 1 hr were subjected to XRD analysis as shown in Figure 5.

208362.fig.005
Figure 5: XRD patterns of specimens. (a) ZnO/Al/SiO2/Si (un-nanowires), (b) ZnO NWs-ZnO/Al/SiO2/Si (un-EIC), (c) EIC process testing 10 mins, ZnO NWs-ZnO/Al/SiO2/Si (EIC 10 min), (d) ZnO NWs-ZnO/Al/SiO2/Si (EIC for 1 hour).

The pattern of Figure 5(a) is the ZnO/Al structure (no nanowires). Even when nanowires grew (Figure 5(b)), the Al film still had significant peaks at (111) and (311). After EIC, the intensity of the Al phase substantially decreased and the crystallization of ZnO increased (Figures 5(c) and 5(d), 002, 103) [7, 16, 17]. Notably, this result increased significantly with an increased EIC duration. When the time of EIC was increased to 1 hr, the crystallization of ZnO nanowires had improved. In general, as-deposited films are annealed ( 4 0 0 6 0 0 °C for 1 hour) to improve the crystalline characteristics. It is clear that the EIC method-induced thermal energy (~211°C) was insufficient to improve the crystallization of ZnO nanowires [14]. The ion diffusion of EIC helps to account for this result.

Figure 6 shows a bright field image of the nanowire ZnO/Al structure after EIC for 10 min. The ZnO nanowires had a crystalline structure and grew with a (002) orientation (Figure 5). In fact, the ZnO nanowires had already crystallized during the as-grown state but the degree of crystallization was low (as amorphous) [811, 14]. Notably, diffusion behavior of EIC was apparent in the interface zone between the ZnO nanowires (including the seed layer) and the Al layer. To understand the concentration of Al ions, points A (bottom seed layer) to D (the root of ZnO wires) were examined by EDX as shown in Figure 6. The bottom seed layer (point A, B) and root of the ZnO nanowires (point C, D) contained a higher zinc concentration and traces of aluminum ( 0 . 1 9 8 0 . 2 3 6 at.%). When the examined zone approached the ZnO nanowires (points C and D), both zones contained mainly zinc, oxygen, and aluminum (concentration value was similar). The concentration data proves that the nanowires not only had identical chemical compositions, but also underwent some ion diffusion at the root zones.

208362.fig.006
Figure 6: Ion diffusion of nanowire ZnO/Al structure: cross-section of structure and atom content from point A to point D.

EDX is a semi-quantitative analysis, so the electrical current time of the nanowire ZnO/Al structure was increased from 10 min to 1 hour and then XPS was performed. For the un-EIC nanowire ZnO/Al structure, only zinc and oxygen ions were detected at the root of the wire and seed layer. After 1 hour of EIC testing, aluminum ions were detected at the root zone of the wire and seed layer (Figure 7). Meanwhile the zinc content gradually decreased which indicates that Auger electrons had got into the interface between the ZnO seed layer and the aluminum layer. After that, the aluminum content increased and an aluminum layer was detected. To put it more precisely, the atom distributions were regular and were similar to those in Figure 6. This figure clearly shows that the root of the ZnO nanowires not only contained zinc and oxygen ions, but also possessed some aluminum ions (the nonelectrical current sample had no aluminum ions, accuracy of XPS is 0.001 at.%). In particular, the diffusion path of the aluminum ions was about 480 nm and their average concentration ions was about at (0.757 at.%) in the root zone of the ZnO nanowires.

208362.fig.007
Figure 7: XPS depth profiles of nanowire ZnO/Al structure after electrical current testing (zero point: NWs root). After testing, the root of the ZnO nanowires had some Al ions and the concentration of Al ions was about (0.757 at.%) (nonelectrical current had no Al ions).

After EIC, the intensity and concentration of Al ions substantially increased in the root zone of the nanowires. The main reason is that the EIC caused the micro-Al ions embedded into ZnO structure to form an AZO structure which improved the crystallization of ZnO nanowires that combined ion migration with joule heating. This result is similar to the metal doping mechanism in our previous report [68, 13]. Based on the above results, it is confirmed that the improvement in crystallization can be attributed to the EIC and ion diffusion.

From the EIC data, aluminum migration was the main crystallization mechanism which improved the opto-electronic properties of the nanowire ZnO/Al structure. A relevant report [5, 18] showed that metal ions would gradually diffuse under a higher annealing temperature leading to an improvement in film conductivity. In fact, the present structure with electrical current crystallization only needed relatively little energy to make the metal ions migrate and improve the quality of the structure (Figure 8). In short, the ZnO nanowires can be doped by EIC. The crystallization mechanism using the electrical current method is a solid-state method. Therefore, the stability of upper (ZnO) and lower (AZO) nanowires can lead to excellent 1D structural properties.

208362.fig.008
Figure 8: Schematic diagram of electrical current-induced crystallization and diffusion. After EIC, the induced joule-heat and Al ion migration from a bottom AZO film and AZO nanowires through doping and recrystallization.

4. Conclusion

The electrical-induced crystallization (EIC) possessed excellent save energy and could be applied to low-temperature applications. The crystallization of the nanowire ZnO/Al structure on a Si substrate was enhanced using EIC. Owing to the thermoelectric effect, the Al ions diffused into both the ZnO seed layer and the root zone of the nanowires. The upper (ZnO) and lower (AZO) nanowire was a composite wire that had unique optoelectronic properties and was confirmed as having contributed to the ZnO/Al structure.

Acknowledgments

The authors are grateful to National Cheng Kung University, the Center for Micro/Nano Science and Technology (D101-2700) and NSC 100-2221-E-006-094 for the financial support.

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