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Journal of Nanomaterials
Volume 2013 (2013), Article ID 246328, 7 pages
Low-Temperature Rapid Fabrication of ZnO Nanowire UV Sensor Array by Laser-Induced Local Hydrothermal Growth
Applied Nano Tech and Science Lab, KI for Nano Century, Graduate School of (Energy Environment Water and Sustainability) EEWS, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 305-701, Republic of Korea
Received 12 April 2013; Accepted 28 June 2013
Academic Editor: Naeimeh Naseri
Copyright © 2013 Sukjoon Hong et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
We demonstrate ZnO nanowire based UV sensor by laser-induced hydrothermal growth of ZnO nanowire. By inducing a localized temperature rise using focused laser, ZnO nanowire array at ~15 μm size consists of individual nanowires with ~8 μm length and 200~400 nm diameter is readily synthesized on gold electrode within 30 min at the desired position. The laser-induced growth process is consecutively applied on two different points to bridge the micron gap between the electrodes. The resultant photoconductive ZnO NW interconnections display 2~3 orders increase in the current upon the UV exposure at a fixed voltage bias. It is also confirmed that the amount of photocurrent can be easily adjusted by changing the number of ZnO NW array junctions. The device exhibits clear response to the repeated UV illumination, suggesting that this process can be usefully applied for the facile fabrication of low-cost UV sensor array.
1D nanostructures, or nanowires (NWs), have been studied extensively for the future application in diverse areas including optoelectronics [1, 2], energy harvesting devices [3, 4], and sensors [5–9] due to its large surface-to-volume ratio and other unique properties. Among various materials, ZnO NW can be employed usefully for sensor applications because of its high on/off ratio  and low cost fabrication , and the related studies reported that ZnO NW can detect the change in pressure , humidity , gas concentration , UV illumination [12–14], and even biomolecular interactions . Menzel et al. also reported a ZnO NW based multifunctional sensor  which can detect temperature, UV exposure, and pH change in a single platform.
For the fabrication of conventional ZnO NW based sensor having metal-semiconductor-metal (MSM) configuration, ZnO NW is firstly grown in tube furnace by chemical vapor deposition (CVD) method  which requires a very high temperature of around 1000°C. The grown ZnO NW is then harvested and transferred to the target substrate, followed by e-beam lithography and evaporation  in order to form electrodes that capture two ends of the NW for further electrical characterization. These two aspects—high temperature for the NW synthesis and difficult technique for capturing the NW with electrode layer—have been remained as big problems for the facile fabrication of ZnO NW based sensors. Recent studies on ZnO NW based sensor [12–14] attempt to utilize the ZnO NW grown by hydrothermal method which can be conducted in very low-temperature (<100°C) compared to other CVD methods such as vapor-solid  (VS) or vapor-liquid-solid  (VLS); yet hydrothermally grown ZnO NW also has to pass through the same steps required for the NWs grown using CVD methods. Swanwick et al.  reported symmetric and antisymmetric ZnO NW near-UV sensor using low temperature hydrothermal growth without any further lithographic process after the growth; yet it required a careful design of the substrate and an extra sputtering step for ZnO layer. For the substitution of e-beam lithography process, numerous efforts have been made for the facile positioning of ZnO NW on the premade electrode layer using different techniques such as direct printing  and dielectrophoresis . These methods, however, often remain unwanted NWs at the unintended region of the substrate that lower the reliability of the process.
In this study, we propose laser-induced hydrothermal growth of ZnO NW for the facile fabrication of ZnO NW based UV sensor. For a conventional hydrothermal bulk growth of ZnO NW, a seeded substrate, either using ZnO nanoparticles  (NPs) or zinc acetate , is immersed in precursor solution that contains zinc ions and capping agents at elevated temperature for several hours to induce further anisotropic growth. Instead of heating the whole substrate, a focused laser has been utilized as a localized heater to raise the temperature locally and synthesize the NWs only at the desired position. By applying this process on two different points in sequence, ZnO NW network consist of photoconductive NW junctions that bridges the gap between two pads can be readily produced without any additional lithographic process or complicated aligning techniques. We demonstrated that the resultant ZnO NW junction shows clear response to the UV exposure, so that this process can be effectively utilized for the fabrication of ZnO NW based sensor applications.
2.1. ZnO Seed Preparation
30 mL of 30 mM NaOH solution in ethanol is added slowly to 60 mL of 10 mM zinc acetate dehydrate (Zn(OAc)2) in ethanol. The reaction is continued for 2 hour at 60°C with a gentle stirring. The solution, after the complete reaction, is cooled to room temperature and stored in the refrigerator. The resultant synthesized ZnO NPs are 5–10 nm in diameter with quasi-spherical shape. For the seeding, the solution is dropped and spread on the target substrate, followed by washing out with fresh ethanol after several seconds before its complete dry. This coating step is repeated 3~4 times to ensure the complete coverage of ZnO NPs on the substrate. By coating ZnO NP layer on the substrate, the growth of ZnO NW can be initiated from the adhered ZnO NPs (“seeds”) without going through homogeneous nucleation step .
2.2. ZnO Precursor Solution Preparation
25 mM of zinc nitrate hexahydrate (Zn(NO3)2·6H2O) and 25 mM of hexamethylenetetramine (HMTA, C6H12N4) are dissolved in DI water, and 5~7 mM of polyethylenimine (PEI, C2H5N) is added for further hindrance of lateral growth. The solution is then heated at 95°C for 1 h and cooled to room temperature, whereas the white precipitates produced during the heating process are filtered out afterwards. The resultant precursor solution is transparent with yellowish color.
2.3. Laser-Induced Hydrothermal Growth of ZnO NW
The overall process of laser-induced hydrothermal growth is depicted in Figure 1. The substrate initially goes through the seeding step as explained in Section 2.1. A small PDMS chamber is placed on top of the sample and filled with the precursor solution (details in Section 2.2). The opening of the chamber is then blocked with a cover glass to prevent any undesirable optical disturbances such as solvent evaporation. The laser beam is focused on the sample through an optical system to generate a local temperature field at the sample.
532 nm continuous wave (CW) Nd : YAG laser is used as the optical source, and a half-wave plate (HWP), together with a polarized beam splitter (PBS), is located after the mechanical shutter in order to control the laser power by rotating the polarization state and passing the vertical polarization only [22, 23]. Another 50 : 50 beam splitter is placed subsequently for the real-time measurement of the laser power. The laser beam is focused by using commercial objective lens (5X), and the laser power is adjusted in the range of 60~150 mW in order to find the optimum power that generates the proper temperature field for the ZnO NW growth. Two CCD modules are located on both sides to constitute a dual inverted microscope system for the in situ monitoring of the entire growth process.
2.4. Fabrication of ZnO NW Based UV Sensor Using Laser-Induced Hydrothermal Growth
The electrode layer with two pads separated by sub-10 μm gap is deposited on a glass wafer in advance of the laser-induced hydrothermal growth process. The electrode layer not only provides the external interconnections for the electrical characterization but also acts as a uniform light-absorbing layer for the temperature rise. The ZnO NW array is grown at the edges of two pads as shown in Figure 5(a). The laser power and growth time for each point is fixed to be 120 mW and 15 min.
All the electrical characterizations are conducted in probe station having 4 axis micromanipulators in a dark faraday cage. The curve and photocurrent time evolution are measured by a semiconductor analyzer, where the UV lamp has the peak power at 365 nm wavelength with 350 μW/cm2 power. The optical, SEM, and TEM images are acquired for characterization.
3. Results and Discussion
3.1. Laser-Induced Hydrothermal Growth of ZnO NW
The growth of ZnO NWs on gold coated glass wafer can be detected from CCD camera within several minutes when the laser power exceeds ~60 mW. We searched for the highest possible laser power for the synthesis of longer NW by generating extended temperature field. However, since the temperature rise happens in liquid environment, laser power that exceeds a certain threshold value induces a temperature that is higher than the boiling point of the solvent and creates a bubble which destroys the previously grown NW array. For the current optical configuration, a bubble easily appears at 150 mW, and thus the laser power is fixed to be 120 mW, unless stated otherwise, for sufficiently efficient but stable growth condition. Figure 2(a) shows the typical outcome of ZnO NW array produced by laser-induced hydrothermal growth process when the laser is focused at a single point using 5X objective lens for 30 min. The temperature induced by the focused laser spot is the largest at the center due to the Gaussian profile of the laser beam, and thus the length of individual NW is the maximum at the middle of the array. The size of the resultant ZnO NW array (~15 μm) is considerably larger than the estimated laser spot size (~10 μm) since the NWs at the edge are grown at more oblique angle to expand the lateral dimension of the array. These NWs grown at oblique angles are favorable for the fabrication of UV sensor as shown in Figure 5(a). From the magnified SEM image in Figure 2(b), distinct facets of ZnO NW due to the wurtzite crystal structure can be confirmed. The lateral dimension of each NW is around 200~400 nm, and its crystalline nature is noticeable in TEM image in Figure 2(c), showing its -axis with the lattice constant of 0.52 nm.
The dark-field optical image and the corresponding SEM image for different growth time (5 min, 10 min, 15 min, 20 min, 25 min, and 30 min) are shown in Figures 3(a) and 3(b). The increase in the overall array size according to the elapsed growth time is apparent in both optical and SEM images. An interesting point is that the growth rate of laser-induced growth is much faster than that of the conventional bulk hydrothermal growth. For the conventional bulk growth using the same precursor solution, the growth speed is normally bounded to ~2 μm/hr. Recent studies on preferential growth  availed the growth speed to be as high as ~5 μm/hr by adding different chemical compounds, but the growth rate of laser-induced growth easily exceeds 10 μm/hr and even reaches 20 μm/hr at higher laser power. Such rapid growth is considered to be originated from three different reasons . Firstly, the overall concentration remains almost unchanged for the laser-induced hydrothermal growth process. For the conventional bulk hydrothermal growth, the length of NW grows asymptotically since the zinc precursor in the solution is constantly consumed in the course of growth process. As a result, the precursor solution has to be refreshed for the further growth. In contrary, the consumption of zinc precursor, in terms of total amount, is almost negligible for the laser growth, and thus the zinc precursor can be continuously supplied to the growth spot. Secondly, the zinc precursor is supplied from single direction in the case of conventional bulk growth; however, the zinc precursor can reach the growth spot from all radial direction for laser-induced growth as shown in the inset of Figure 3(c). Thirdly, the natural convection due to the temperature gradient might be also beneficial for the zinc precursor supply. These two properties of laser-induced growth—localized synthesis only at the desired position and rapid growth speed—are both advantageous for the facile fabrication of ZnO NW based sensor .
3.2. ZnO NW Based UV Sensor
It is well-known that ZnO NW changes its conductivity upon UV illumination [23, 25] as its working mechanism is illustrated in Figure 4. A depletion region is formed at the surface of ZnO NW in the dark because the oxygen molecules are adsorbed on the surface by capturing the free electrons in the n-type semiconductor. When the UV light that exceeds the bandgap of ZnO is illuminated to the ZnO NW, electron-hole pairs are generated, and the holes migrate to the surface due to the potential slope. The oxygen molecule is then detached from the surface by capturing the hole, while the remaining electron contributes to the conductivity. The current therefore typically increases upon the UV exposure at a fixed voltage bias.
By applying laser-induced hydrothermal growth twice, the gap between two pads can be interconnected with UV sensitive NW channel. The schematic diagram is shown in Figure 5(a), whereas the ZnO NW based UV sensor with the similar configurations can be found in the previous studies [9, 26] as well. It can be confirmed from the SEM image in Figure 5(b) that the grown ZnO NW has sufficient length to bridge the gap between two pads. The high magnification SEM image in Figure 5(c) shows that the individual NWs are contacted to form photoconductive ZnO NW channel. After the application of laser-induced hydrothermal growth, the device is annealed at 350°C for 10 min . The curves before and after the annealing process are plotted in Figure 5(d), and the device shows subtle difference upon the annealing process, possibly due to the polymer removal at the surface. While on the other hand, the current under the UV illumination increases significantly by 2 to 3 orders of magnitude, which is comparable to the value acquired from single ZnO NW . Such huge difference in current upon the UV illumination makes our device suitable for the UV detection.
The curves in Figure 5(d) are not completely ohmic, but somewhat nonlinear and asymmetrical, showing diode-like characteristics. The electrical behavior of ZnO NW in metal-semiconductor-metal configuration is still under debate, and previous studies have shown that the ZnO NW can either form ohmic contact  or Schottky barrier , although the configurations are not completely the same. The origin of schottky barrier has been described by numerous explanations. The intrinsic property of ZnO NW seems to be responsible for the asymmetry in curve in the first place, since the alternating zinc and oxygen layers of ZnO NW can influence the symmetry of curve by providing dipole moment . The process concerned for the fabrication of MSM configuration, such as electrode deposition or dielectrophoresis, can also contribute to the formation of the schottky barrier by providing different fixations, contact areas, and annealing conditions at both ends of the NW [16, 28]. It is reported that the properties of the schottky barrier is actually adjustable by intentional modulation of barrier height and width using different contacting metal layers for each end of the NW . Furthermore, the transformation of ohmic contact into schottky barrier, or vice versa, is possible as well through various methods such as laser irradiation, bending, or annealing . The electrical properties of the current device are also expected to be controllable by various methods to yield the optimum characteristics for sensing applications.
It is worth mentioning that the amount of photocurrent even at low bias voltage is relatively high for the UV sensor fabricated by laser-induced hydrothermal growth process due to the densely grown ZnO NW at the growth spot. High photoresponse can be measured without any high-precision measurement system, so that the overall cost of the sensor can be reduced . The photocurrent can be further adjusted by controlling the number of ZnO NW array network junction digitally. Figure 6(a) shows the curves upon the UV exposure when single, double, and triple ZnO NW array junctions are synthesized between two pads by applying laser-induced growth 2, 4, and 6 times. The optical images of each device are shown in the inset. We can confirm that the current increases almost linearly with the number of the junctions.
Figure 6(b) shows the photocurrent of the UV sensor with triple junction when the UV illumination is switched on and off for every 60 seconds. The device presents clear response to the UV exposure; however, its saturation characteristics are not fully perceived. The rising and decay times are estimated from fitting a biexponential function. For the current device, the rising times are 4.2 s and 29.32 s, while two decaying times are 4.41 s and 38.6 s. These values are comparable to the similar device fabricated with a dielectrophoretic method,  and much smaller than the recovery time of the UV sensor based on ZnO thin film . The high magnified SEM image in Figure 5(c) shows that the NWs grown from two pads almost agglomerate and start to lose their properties as individual NWs. Therefore, the response and recovery time are expected to be reduced further by shortening the growth time.
We introduced laser-induced hydrothermal growth process in order to grow ZnO NW array rapidly at a desire position without any high temperature or vacuum environment. By controlling the laser power and irradiation time, ZnO NW arrays were easily integrated to the premade electrode layers to constitute photoconductive channel by bridging the gap between two electrode pads to demonstrate UV sensor. The resultant UV sensor displayed clear response to the UV exposure, showing that this process has a high potential for the facile fabrication of low-cost ZnO NW based UV sensor.
This work is supported by National Research Foundation of Korea (NRF) (Grant nos. 2012-0008779, 2012-0003722), Global Frontier R&D-Program on Center for Multiscale Energy System (Grant no. 2012-054172) under the Ministry of Science, ICT & Future, Korea, and the cooperative R&D Program (Grant no. B551179-10-01-00) on the Korea Research Council Industrial Science and Technology.
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