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Journal of Nanomaterials
Volume 2013 (2013), Article ID 758395, 7 pages
http://dx.doi.org/10.1155/2013/758395
Research Article

Nanofibrous p-n Junction and Its Rectifying Characteristics

Australian Future Fibres Research and Innovation Centre, Deakin University, Geelong, VIC 3220, Australia

Received 10 May 2013; Accepted 2 July 2013

Academic Editor: Raghavendra Hegde

Copyright © 2013 Jian Fang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Randomly oriented tin oxide (SnO2) nanofibers and poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate)/polyvinylpyrrolidone (PEDOT:PSS/PVP) nanofibers were prepared by a two-step electrospinning technique to form a layered fibrous mat. The current-voltage measurement revealed that the fibrous mat had an obvious diode-rectifying characteristic. The thickness of the nanofiber layers was found to have a considerable influence on the device resistance and rectifying performance. Such an interesting rectifying property was attributed to the formation of a - junction between the fibrous SnO2 and PEDOT:PSS/PVP layers. This is the first report that a rectifying junction can be formed between two layers of electrospun nanofiber mats, and the resulting nanofibrous diode rectifier may find applications in sensors, energy harvest, and electronic textiles.

1. Introduction

Porous media have diverse applications ranging from filtration and gas/liquid adsorption to optics, electronics, sensors, and biomedicine. They can be prepared by different techniques with pores controllable on macro-, meso-, or micro-scales [1]. Nanofibrous materials represent a special class of porous media, made of nanofibers or nanowires, often in a form of thin fibrous structures. The large specific surface area, high porosity, and excellent pore interconnectivity have significantly enhanced their application performance. In electronic and energy areas, nanofibrous materials have been used as electrodes, separators, or active layers for development of batteries [2], solar cells [3], sensors [4], and power generators [5].

Despite the semiconducting characteristic of some nanofibers, nanofibrous materials are predominantly prepared to have homogeneous properties throughout the structure. Heterogeneous electrical property, such as diode p-n junction and rectifying effect, would enable a fibrous material to control the carrier transport, which creates opportunities to develop novel multifunctional nanofibrous materials and devices. Recently, a fully porous p-n junction prepared from porous silicon has been reported [6]. p-n junction carbon nanotube networks have also been prepared using a partial doping method [7]. However, p-n junction and rectifying effect formed between two layers of different nanofibers have been little reported in the research literature.

In our recent study, we found that, when tin oxide (SnO2) nanofibers and poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate)/polyvinylpyrrolidone (PEDOT:PSS/PVP) nanofibers were prepared separately by an electrostatic spinning, that is, electrospinning [812], technique to form a layered fibrous mat, a device made of this mat showed an interesting rectifying behavior and p-n junction characteristic. This fibrous device may find applications for textile electronics or rectifier for fibrous energy harvesters. In this paper, we report on the preparation of this novel nanofibrous device and its rectifying performance.

2. Experimental Details

2.1. Materials

Tin(II) chloride dehydrate (SnCl22H2O), PVP, N,N-dimethylformamide (DMF), acetonitrile, and ethanol were purchased from Sigma and used as received. Tetrabutylammonium hexafluorophosphate (Bu4NPF6) was obtained from Fluka, and 1.3 wt% aqueous PEDOT:PSS solution (Baytron P) was kindly provided by H.C. Starck.

SnCl2-PVP solution was prepared by dissolving PVP () and SnCl22H2O into a mixture of ethanol and DMF (1/2, v/v). The concentration of PVP and SnCl2 in the solution was 30.0 wt% and 21.0 wt%, respectively. PEDOT:PSS-PVP solution was prepared by adding 1 g PVP () and 2.5 mL DMF into 4 mL Baytron P.

2.2. Electrospinning

Electrospinning was performed using a purpose made setup consisting of a high voltage power supply, a syringe pump, and a grounded collector [13]. During electrospinning, the spinning solution was loaded into a 5 mL plastic syringe with a 21-gauge metal needle. A syringe pump (KD Scientific) was used to control the flow rate, and a high voltage was applied between the needle and a grounded metal collector, using a high voltage power supply (ES3P-5W, Gamma High Voltage).

SnCl2/PVP nanofibers were electrospun under an applied , spinning , flow /h. PEDOT:PSS/PVP nanofibers were directly electrospun (applied , spinning , flow /h) from the second solution onto the surface of the SnO2 nanofiber mat to form a second nanofibrous layer.

2.3. Device Fabrication

To prepare a rectifier device, SnCl2/PVP nanofibers were electrospun and deposited onto a thin aluminium plate (steps are illustrated in Figure 2(a)). SnO2 nanofibers were then obtained by calcinating the as-electrospun nanofibers together with the aluminium substrate at 250°C for one hour and 500°C for 5 hours to remove all the organic components. Subsequently, PEDOT:PSS/PVP nanofibers were formed on the top of the SnO2 nanofiber layer, followed by sputter-coating a layer of gold (Au) on the PEDOT:PSS/PVP nanofiber mat.

2.4. Characterizations

Morphology of the nanofibers was examined on a field emission scanning electron microscope (SEM, Supra V55). All samples were gold coated (Bal-tec SCD50 sputter coater), and the images were taken at an acceleration voltage of 5 kV. The fiber diameter was calculated using image processing software (Image Pro-Plus 4.5). X-ray diffraction (XRD) results were obtained on a diffractometer (PANalytical XRD) using Cu radiation 1.54 Å. The samples were analysed at room temperature with sampling intervals of 0.02° and a scanning rate of 0.25°/min. The average size of SnO2 crystals was calculated according the Scherrer equation (), where λ is the wavelength of X-ray, is the diffraction angle, and is the full width half max of the (211) diffraction peak. An electrochemical workstation (CHI760D) was used to measure the - characteristics and electrical impedance spectra (EIS) of the devices. The LUMO and HOMO energy levels of PEDOT:PSS/PVP nanofiber mat were also measured on CHI760D by a cyclic voltammetry (CV) method [14]. Acetonitrile was used as solvent and Bu4NPF6 (0.1 mol/L) as the support electrolyte. All the measurements were performed at room temperature.

3. Results and Discussion

Figure 1(a) shows the SEM image of the SnCl2/PVP nanofibers. The fibers had uniform morphology with an average diameter of 674 nm. After the calcination treatment, the average diameter reduced to 368 nm (Figure 1(b)). Although the fiber surface became very rough (Inset image in Figure 1(b)) after the treatment, the fibers still retained the fibrous form without breakage.

fig1
Figure 1: SEM images of (a) as-spun SnCl2/PVP nanofibers and (b) SnO2 nanofibers after calcination (the inset is a high magnification image), (c) XRD pattern of the SnCl2/PVP and SnO2 nanofibers, and (d) SEM image of the PEDOT:PSS/PVP nanofibers (the inset is a high magnification image).
758395.fig.002
Figure 2: (a) Schematic illustration of device fabrication process, (b) - curves of the nanofibrous devices prepared with different thicknesses of the PEDOT:PSS/PVP nanofiber layer (SnO2 nanofiber layer ), and (c) - curves of nanofibers and the electrodes (SnO2 nanofiber layer , PEDOT:PSS/PVP nanofiber layer ).

The X-ray diffraction (XRD) patterns of the SnCl2/PVP and SnO2 nanofibers are shown in Figure 1(c). The as-electrospun SnCl2/PVP nanofibers showed no obvious crystal peak, indicating an amorphous state. In contrast, strong diffraction peaks corresponding to SnO2 crystal planes of (110), (101), (200), (211), (220), (002), (310), (112), (301), (202), and (321) were found in the spectrum, which matched well with the standard XRD data of SnO2 (JCPDS-41-1445) [15]. This confirms that SnCl2 has been converted to SnO2, and PVP has been removed from the fibers after the calcination treatment. Based on the (211) phase, the average SnO2 crystal size was calculated by the Scherrer equation to be about 14 nm.

Figure 1(d) shows the SEM image of PEDOT:PSS/PVP nanofibers. The fibers looked uniform with a diameter of  nm. Normally, the average diameter of electrospun nanofibers is about 200 nm. The smaller average diameter for the PEDOT:PSS/PVP nanofibers was attributed to the increased charge density and associated enhancement in fiber stretching when ionic PEDOT:PSS was present in the electrospinning solution [16].

The process for fabrication of the nanofibrous device is illustrated in Figure 2(a). After electrospinning (Figure 2(a)(I)), SnCl2/PVP nanofibers on an aluminum substrate were subjected to a calcination treatment to get pure SnO2 nanofibers (Figure 2(a)(II)). Another layer of PEDOT:PSS/PVP nanofibers was then deposited directly onto the SnO2 layer (Figure 2(a)(III)). After sputter-coating a thin layer of gold on the top surface of the PEDOT:PSS/PVP nanofiber mat (Figure 2(a)(IV)), a simple electronic device was finally formed. When the Au electrode was connected to the working electrode of the workstation, while the Al electrode was linked to the counter and the reference electrodes, and voltage was swept from to  V, the device - curve was recorded. As shown in Figure 2(b), the - curves of the nanofibrous device showed a typical rectifying feature. The forward current increased with increasing the bias voltage, while the reverse current was maintained at a very low value regardless of the change of voltage. When the connection was reversed, the rectifying effect changed the polarity. These results clearly indicate that the nanofibrous device has a typical diode rectifying characteristic [17].

The thickness of nanofibers layer was found to play a key role in the rectifying behaviour. In this study, the nanofiber layer thickness was controlled through electrospinning time. For the SnO2 nanofiber layer, short circuit occurred when the layer thickness was less than 3 μm. However, the intrinsic stiffness of SnO2 made it difficult to handle during the device fabrication, and when the SnO2 nanofiber layer was thicker than 6 μm, the SnO2 layer was hard to connect with the electrode. Based on this, the nanofibrous devices were made by keeping the SnO2 nanofiber layer thickness at 4 μm to achieve stable rectifying behaviour.

In comparison to the SnO2 nanofiber layer, the PEDOT:PSS/PVP layer was more flexible to adjust its thickness. Figure 2(b) also shows the effect of PEDOT:PSS/PVP fibrous layer thickness on the - characteristic. With increasing the thickness from 4.8 μm to 11.6 μm, the forward current decreased, while the reverse current was almost unchanged.

Based on the - curves, the rectification ratio () and turn-on voltage of these devices were measured. was calculated by (where is the forward current at forward bias of 5 V and is the leaking current at reverse bias of ). For the device with the PEDOT:PSS/PVP nanofiber layer thickness of 4.8, 7.9, and 11.6 μm, the value was 48, 35, and 35, respectively, and the minimum forward voltage required to turn on the junction was 2.78, 2.94, and 3.07 V, respectively. Normally, the turn-on voltages for commercial silicon and germanium diodes are 0.7 and 0.3 V, respectively. The higher turn-on voltage of the nanofibrous devices was presumably due to the complex fibrous structure.

To verify the role of the nanofiber layers in the rectifying effect, the - characteristic of single nanofiber layer, either from SnO2 or PEDOT:PSS/PVP, was also measured. As shown in Figure 2(c), a linear feature was obtained for the PEDOT:PSS/PVP nanofiber mat when it was sandwiched between Au electrodes, indicating the Ohmic contact between the PEDOT:PSS/PVP nanofiber mat and the gold. For SnO2 nanofiber mat, a nonlinear - curve was formed when two Al electrodes were used, but without rectifying behavior. This is probably because of the weak bonding between the SnO2 nanofiber and the electrodes. When a thin layer of metal aluminium was inserted between the SnO2 and PEDOT:PSS/PVP nanofiber layers, the rectifying effect disappeared also. Therefore, the SnO2 and PEDOT:PSS/PVP nanofiber layers and their close contact are essential for the formation of the rectifying effect.

SnO2 has been reported to have n-type semiconductor characteristic with a wide bandgap ( eV) [18, 19]. The conduction and valance bands of SnO2 are and  eV, respectively [20]. Since the size of SnO2 nanofibers is far beyond the range showing the size effect, the effect of nanofibrous structure on the band energy level can be ignored.

It has been established that PEDOT:PSS is a p-type electroactive polymer with tuneable electrical conductivity [21]. The pure PEDOT:PSS was reported to have the lowest unoccupied molecular orbital (LUMO) and the highest occupied molecular orbital (HOMO) energy levels of and  eV [22]. However, the presence of PVP in the PEDOT:PSS nanofibers could affect the energy levels of PEDOT:PSS/PVP nanofibers.

The LUMO and HOMO energy levels of the PEDOT:PSS/PVP nanofiber mat were measured by a CV method. During the measurement, PEDOT:PSS/PVP nanofibers on a Pt plate were used as the working electrode, a Pt plate as the counter electrode, and a Ag/AgCl (0.1 mol/L) standard electrode as the reference electrode. Figure 3(a) shows a typical CV curve of PEDOT:PSS/PVP nanofiber mat (PEDOT:PSS μm). The onset of the first oxidation () and reduction () potential was 0.81 V and  V, respectively. The LUMO and HOMO levels calculated based on the CV curve were  eV and  eV, respectively. Therefore, the bandgap () of the PEDOT:PSS/PVP nanofibrous mat is around 1.6 eV, which is similar to that of pure PEDOT:PSS reported [22].

fig3
Figure 3: (a) Cyclic voltammogram curve of the PEDOT:PSS/PVP nanofibers, (b) energy band diagram of the junction.

Figure 3(b) shows the energy band diagram of gold, PEDOT:PSS/PVP, SnO2, and aluminium before and after contact. The small difference between the work function of gold  eV) and the HOMO level of PEDOT:PSS/PVP made them form an Ohmic contact. Similarly, aluminium and SnO2 also form an Ohmic contact because of the small difference between the SnO2 conduction band and the work function of aluminium ( eV). Upon close contact between a PEDOT:PSS/PVP and a SnO2 nanofibrous layers, a p-n junction was formed. Electrons flow from the n-type SnO2 nanofibers to p-type PEDOT:PSS/PVP nanofibers. Band bending resulted in a barrier. If the junction is forward connected, positive potential on the PEDOT:PSS/PVP nanofibers lowers their Fermi energy. The decreased barrier allows more charges to cross the junction. On the contrary, a reverse connection results in an increase in the barrier (Figure 3(b)).

To analyse the p-n junction, the standard thermionic emission model was employed, the - of which follows the relationship below [22]: where is the saturation current, is the elementary charge of coulombs, is the applied voltage, is the ideality factor, is the Boltzmann constant of , and is the absolute temperature (300 K in this study). The saturation current and the ideality factor can be obtained from the semilog plot of the forward bias current (Figure 4). Reverse saturation current in p-n junction is caused by the migration of minority charge carriers and nearly independent of the reverse bias voltage. By measuring the lowest current value in the curves in Figure 4, the saturation current for the p-n junction with different PEDOT:PSS/PVP layer thicknesses was obtained, being about , , and μA for the PEDOT:PSS/PVP thickness of 4.8, 7.9, and 11.6 μm, respectively. The ideality factor can be calculated as the slope of the broken lines in Figure 4, which are the linear fitted to the semilog plots. In this case, three tested p-n junctions had ideality factors of 2.03, 2.13, and 2.29 for the 4.8, 7.9, and 11.6 μm PEDOT:PSS/PVP nanofiber layer, respectively. These ideality factors are slightly higher than the ideal value (1~2) of p-n diodes. This is presumably due to the complex electron transport within the nanofiber matrix.

758395.fig.004
Figure 4: Semilogarithmic plot of the rectifying current versus applied voltage under forward bias.

Once the saturation current is known, the barrier height of the junction () can be calculated by the following equation [22]: Here junction area () was set based on the porosity of nanofiber mats and the working area of the device. For most of the electrospun nanofiber mats, the volume porosity was typically over 90% [23]. It is supposed that the chance for nanofibers to contact between two layers is determined by the areal porosity. In the case of nanofiber mat, the areal porosity is supposed to be similar to the volume porosity. The device with 1 cm2 working area has a junction area . A* is the effective Richardson constant (120 A/K2 cm2). The barrier height of the three junctions was calculated to be 0.90, 0.91, and 0.95 eV for the PEDOT:PSS/PVP nanofiber layer thickness of 4.8, 7.9, and 11.6 μm, respectively.

To further explore the device performance, electrical impedance spectra (EIS) were tested. As shown in Figure 5, there is a complete semicircle at higher frequency range and an incomplete one at lower frequency range, which suggests that both material properties and electrode effect contribute to the device resistance. Bigger semicircle was observed on the spectra when the PEDOT:PSS/PVP layer was thicker, which represented a high electrical resistance of the rectifier. The resistance was obtained from the spectra as , , and for the PEDOT:PSS/PVP thickness of 4.8, 7.9, and 11.6 μm, respectively. The difference in rectifying behaviour of three rectifiers should be closely related to the device resistance.

758395.fig.005
Figure 5: Electrical impedance spectra of the rectifier devices with different PEDOT:PSS/PVP nanofiber layer thicknesses.

The results of this study have shown that electrospinning is a simple but effective approach to prepare fibrous electronic devices. Electrospun nanofiber webs and novel nanofibrous devices may be useful for development breathable textile electronics. Fibrous rectifiers could also be combined with fibrous power generators for energy harvesting applications. In our previous study, we have reported the mechanical-to-electrical conversion properties of electrospun polyvinylidene difluoride (PVDF) nanofiber webs [5]. The nanofibrous rectifier reported in this study could form a flexible candidate to convert AC signals that are generated by the PVDF nanofibers to DC outputs, which will be proven in our further work.

4. Conclusion

A layered fibrous p-n junction has been prepared using a two-step electrospinning technique. The device has an interesting rectifying property with a p-n junction formed between the SnO2 and the PEDOT:PSS/PVP nanofiber layers. The thickness of the PEDOT:PSS/PVP nanofiber layers plays a significant role in determining the rectifying performance of the device. A thicker PEDOT:PSS/PVP nanofiber layer results in higher electrical resistance of the junction. This simple fibrous p-n junction rectifier may find novel applications in electronic textiles, sensors, and energy harvesting devices.

Acknowledgments

The authors would like to acknowledge the funding support from Australian Research Council (ARC) through its Future Fellowship Grant and Deakin University under the Central Research Grant scheme (CRGs).

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