Transmissive/Reflective Structural Color Filters: Theory and Applications

Yu, Yan; Wen, Long; Song, Shichao; Chen, Qin

doi:https://doi.org/10.1155/2014/212637

Journal of Nanomaterials

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Plasmonics and Nanophotonics

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Review Article | Open Access

Volume 2014 | Article ID 212637 | https://doi.org/10.1155/2014/212637

Transmissive/Reflective Structural Color Filters: Theory and Applications

Yan Yu,^1,2Long Wen,²Shichao Song,²and Qin Chen^2,3

Academic Editor: Tong Zhang

Received28 Feb 2014

Accepted18 Apr 2014

Published15 Jul 2014

Abstract

Structural color filters, which obtain color selection by varying structures, have attracted extensive research interest in recent years due to the advantages of compactness, stability, multifunctions, and so on. In general, the mechanisms of structural colors are based on the interaction between light and structures, including light diffraction, cavity resonance, and surface plasmon resonance. This paper reviews recent progress of various structural color techniques and the integration applications of structural color filters in CMOS image sensors, solar cells, and display.

1. Introduction

Color is one of the most important properties of vision. The color filters, either reflective or transmissive, provide the ability to select individual colors from a white light, which is the prerequisite of colorful imaging and display. Pigment and dye are the most popularly used color filters, which are based on the material selective absorption in the visible band [1]. Various pigments or dyes have to be integrated together by multistep processing to realize a colorful image. For example, in an image sensor with pixels arranged in Bayer’s array, three aligned photolithography processes are necessary to define the red, green, and blue color pixels [2]. Alternatively, color can be generated by manipulating the propagation of light, for example, using dispersive gratings based on the light diffraction theory. It can be found in nature like the wings of butterflies [3, 4], where different structures on the wings show different colors. In contrast to the pigments and dyes, the called structural color is based on the interaction between light and the structures rather than the material properties. As a result, a complete set of structural color filters can be readily achieved in the same material by single-step patterning of different structures, which provides structural color with a great chance to gain high compactness and cut down the cost. Furthermore, structural color has high resistance to the chemicals and high stability to the heat and radiation and therefore can be used in the extreme environment like the aerospace.

In this review, we will discuss the mechanisms of various structural color filtering techniques for both reflective and transmissive color filters and then focus on the integrated applications of structural color in the fields of imaging, display, and colorful solar cells. Finally, we will summarize the current issues of structural color and possible resolutions.

2. Transmissive/Reflective Structural Color Filters

2.1. Metallic Nanohole Array Color Filters

As is well known, light is usually blocked by a metal sheet and therefore metallic coatings are widely used as mirrors. In 1998, Ebbesen et al. observed the extraordinary optical transmission (EOT) through a sliver film with periodic subwavelength hole arrays [5], which contradicts Bethe’s theory on light diffraction by small holes [6]. Although there are debates on the physical mechanisms of this EOT effect, most researchers agree that surface plasmonic resonance (SPR) plays an important role in the color filtering [7–10]. To excite SPR, periodic gratings are usually used to match the wavevector of incident light and that of SPR. The resonant wavelength , that is, the transmission peak, is mainly determined by the pattern geometry [11] where is the in-plane wave vector magnitude, is the azimuthal angle of incident light, and are the lattice dimensions, and are the scattering orders of the array, and and are the permittivity for the metal and dielectric medium. As shown, the transmissive color can be tuned by simply changing the periods for given material parameters. Metallic hole array color filters in triangular lattice [12–18] and square lattice [19–21] with circular hole [12, 14–21], triangular hole [13], square hole [22], and annular hole [16] have been reported both theoretically and experimentally. Genetic algorithm was used to design filters with the spectral spectrum matching the 1931 International Commission on Illumination color matching functions [8]. Electron beam lithography (EBL) [11–13], nanoimprint [20, 23–25], and nanotransfer print [26] were used to pattern the nanohole array. Chen, one of the authors, fabricated circular hole arrays in triangular lattices in a 150 nm aluminum film [11, 17, 18]. The experimental results are shown in Figure 1. Very regular holes were patterned by EBL in a region of μm² for each color. The spectral response was characterized using a microscope spectrometer. The wavelength of transmission peak is found to be nearly linear to the period as shown in Figure 1(d). The transmission is approximately 30% and the full width at half maximum (FWHM) is less than 100 nm. To demonstrate the full control of the color and the high resolution, a complex colorful pattern consisting of different hole arrays was fabricated and the clear colorful image down to a scale of 1 μm (letter “G”) was demonstrated in Figure 1(e).

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Figure 1

Metallic circular hole array transmissive color filters. (a) A SEM image of a hole array in aluminum at a period of 410 nm. (b) Images of hole arrays in different periods taken in microscope transmission mode under a white light illumination. (c) Transmissive spectra of the arrays shown in (b). (d) Wavelengths at the transmission peaks versus the period [17]. (e) Full-color images in microscope transmission mode. Inset is a patterned letter “G” with a 1-μm-wide line showing green color. (f) SEM image of a section of the fabricated logo pattern. The inset is the enlarged microscope image [18].

Tunability of the structural color based on nanohole array has also been demonstrated by tuning the dielectric environment around the array [27]. As illustrated in Figure 2, the metallic hole array is patterned on top of a suspended silicon layer in a silicon-on-insulator (SOI) wafer, which is capped by a indium-tin-oxide (ITO) covered glass plate with a small gap. The hole array can be switched into contact with the glass plate by electrostatic actuation, resulting in a modified SPR due to the refractive index difference between air and glass. The substantial difference in the reflection spectra can be seen between two states as shown in Figure 2(d), which induces the variation of color.

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For some applications such as image sensors and display, angular insensitivity is generally preferred. However, the filtering color of the metallic hole array varies with the incident angle as predicted in (1). When the metallic hole arrays are integrated in the imager or display to replace the pigment color filters, the issue of angle dependent color filtering should be addressed. A lot of cross-shape hole arrays show the most promising performance. In Figure 3, the cross-hole array shows excellent angle independent filtering up to 50° for both polarizations in the near infrared region [28]. The transmission peak is attributed to the excitation of localized surface plasmon resonance (LSPR) within the apertures, which is determined by the hole shape rather than the coupling between the holes for SPR in circular hole array. We scaled down the cross dimensions and optimized the transmission filtering performance for the visible band. The results are shown in Figure 4, where we can see that the transmission peaks have no obvious shift for the incident angle up to 50°. The red, green, and blue passband are clearly demonstrated.

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For a more complex structure consisting of nanohole-nanodisk pair array as shown in Figure 5, there exists LSPR in the gap between nanohole and nanodisk, which induces coupling absorption of incident light due to the excitation of LSPR [29]. As a result, the LSPR dip in the reflection spectra causes a reflective color. As the LSPR effect is confined into a nanoscale, the resolution of the color image by this method could achieve 10⁵ dpi, which is 100 times the state-of-the-art imaging technique. A similar dual layer structure in one dimension fabricated by interference lithography has also been demonstrated showing both color filtering and polarization functions [30]. In addition, when the bottom hole array in Figure 5 becomes a continuous metal film, the gap plasmon resonance still exists and demonstrates color filtering [31–33].

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2.2. Metal-Insulator-Metal (MIM) Resonator Color Filters

Interference effect can also be used for color selection. For example, the Fabry-Pérot (FP) resonance resulting from the interference of the multiple reflected waves is normally used to determine the lasing wavelength in the laser design, where only the light at the resonance wavelength can be emitted from the cavity. A MIM structure with the semitransparent metal layer as reflective mirrors is such a configuration supporting the FP resonance [34–38]. When the thickness of the insulator layer goes down to hundreds of nanometers, the FP resonances fall into the visible region. The resonance wavelength can be obtained by where is the effective refractive index of the cavity mode and is the cavity length.

Figure 6 shows such an etalon color filter where a Ag-SiO₂-Ag stack is used to select the transmitted wavelength [36]. Both the simulation and the measured spectra show well-defined red, green, and blue passband. A thin film of silver at 25 nm is used to ensure a reasonable transmittance and provide a mirror reflection. Because the transmission peak at the FP resonance is determined by the cavity length, different color filters need different insulator thickness, which results in multiple-step patterning if various etalon color filters are integrated. To solve this issue, we investigated a modified etalon color filter, in which the top metal mirror and the insulator layer were etched into subwavelength holes and filled with PMMA [39]. Because the hole size is smaller than the light wavelength, it can be treated as an effective material. Varying the hole size, we can change the effective refractive index of the whole stack and therefore tune the FP resonance. The schematic of this modified etalon color filter is shown in Figure 7(a) and the simulated transmission spectra are shown in Figure 7(b). By varying the hole size, the transmissive colors covering the whole visible band are achieved for only four different insulator thicknesses. Furthermore, the FWHM around 30 nm is much smaller than the hole array color filters, which has potential application in spectral imaging. Reflective color filters based on MIM structure have also been demonstrated [40, 41]. A Ag-SiO₂-Ag structure supports LSPR resulting in angle robust color filtering as shown in Figure 8 [40], which is different from FP cavity resonance. The MIM structure can also be used to tune the guided mode dispersion and construct a plasmonic lens [42–44].

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2.3. Guided-Mode-Resonance (GMR) Color Filters

Diffraction is an important dispersive phenomenon, which has been widely used, for example, the dispersive gratings in spectral measurement. The diffraction angle depends on the wavelength and the grating period by the Bragg law: where is an integer that stands for the diffraction order. Light at different wavelengths can be diffracted to different directions determined by the grating period. When the diffraction gratings are brought into contact with a waveguide, the diffracted light can be coupled with a guided mode when the wavevector matching condition is matched: where is the propagation constant of the guided mode. The coupling results in GMR that can be used for color filtering [45–58]. Kaplan et al. proposed a GMR transmissive color filter with a buffer layer between the metallic gratings and the waveguide layer [51], where the buffer layer reduces the overlap of the guided mode and the metal to reduce the absorption loss. As a result, the transmission is much higher than other structural filters and the passband is very narrow as shown in Figure 9. GMR effect can also be used in reflective color filters, where dielectric gratings are usually used to provide the coupling between the reflected diffraction and the waveguide mode. Uddin and Magnusson demonstrated such a reflective color filter by fabricating Si₃N₄ gratings on a glass slide as shown in Figure 10 [57]. However, this structure is very sensitive to the incident angle due to the diffraction effect. The reflected light changes from blue to red when the viewing angle moves from 7° to 42°.

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2.4. Photonic Crystal (PhC) Color Filters

PhC is a structure with subwavelength periodic refractive index variation, which has been applied to optical fiber [59], laser [60], microwave antenna [61], color filter [62], and so forth. As the electron energy band in solid state physics, photonic band can be engineered by modifying the structure of PhC [63–65]. One-dimensional PhC is a perfect reflector with the lowpass band. If a defect layer is introduced, a defect energy level appears in the bandgap, that is, a passband [51, 56, 57]. Figure 11 shows a transmission PhC color filter [62]. We can see that a 70% transmission peak with a very narrow bandwidth shows in the energy band of PhC. With optimization, if a single transmission peak can be achieved in the visible band, we can have a very high color purity and brightness. By etching holes with different sizes as the etalon color filters above, the passband can also be tuned.

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2.5. Color Routing by Scattering

Light scattering usually occurs when light spreads through inhomogeneous medium. Part of light deviates from original direction with the deviation angle depending on the wavelength. Scattering from both metallic and dielectric scatters shows dispersive behavior [66–68]. Recently, Küll proposed a gold-silver disk pair for color routing as shown in Figure 12, where the phase accumulation through material-dependent plasmon resonances induces fantastic optical properties, that is, scattering red and blue light in opposite directions. This color routing device is as small as [66]. It is very attractive for high-resolution imaging, but the light scattering efficiency is quite low. A dielectric light deflector of a SiN_x bar as small as 280 nm was reported recently for color routing in a CMOS image sensor by Panasonic [68]. The large refractive index contrast between the deflector and the surrounding material induces a near-field deflection with a strong dispersion (Figure 15). One of the most important advantages of the scattering color routing is that almost all energy in the spectral band is used for colorful imaging. In contrast, there is reflection/transmission loss for the transmissive/reflective color filters based on nanohole array, GMR, and MIM techniques.

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3. Applications

3.1. CMOS Image Sensors (CIS)

CIS are the leading mass-market technology for digital imaging. Conventional color filtering technique for CIS uses pigment or dye filters [69]. However, these polymer based color filters cannot sustain heat and radiation. Furthermore, each color filter for red, green, and blue on the pixel arrays must be fabricated step by step with accurate alignment. Therefore, structural color filters, whose performance is based on the stable metal or dielectric subwavelength structures, are very attractive. Various color filters can be fabricated using the same material and in a single lithography step.

As shown in Figure 13, we fabricated metallic nanohole array color filters on top of the pixel array of CIS and demonstrate the potential imaging function by measuring the photocurrent response from separated pixels [18]. The results agree with the design quite well and the distinct color filtering is achieved. For the pixels with hole arrays with period of 250 nm–430 nm, the photocurrents show intensity peaks of 450 nm–650 nm. Although the metallic hole array was fabricated by EBL directly on top of the CIS chip, the full CMOS integration of these color filters in the metal interconnect layers can be readily achieved by the state-of-the-art CMOS technologies. CEA and STM Electronics demonstrated this idea using the MIM resonator color filters [38]. And a 300 M-pixel CIS with full functions was demonstrated as seen in Figure 14. Because the MIM resonator color filter has to use space layers with different thicknesses for different colors, multistep lithography process was used. In 2013, Panasonic Ltd. presented a CIS with a pixel size as small as 1.43 μm × 1.43 μm², in which a 280 nm wide SiN bar was used as the light scatter to direct incident light as shown in Figure 15 [68]. As discussed in the previous section, the scattering technique for color routing suffers very little light reflection/transmission loss. 1.85 times improvement of the amount of light received by each pixel was achieved.

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3.2. Colorful Solar Cells

As introduced in Section 2, subwavelength metallic gratings can reflect light in different colors. When these gratings are integrated in solar cells, the transmitted light is absorbed in the active layer and converted into charge, but the reflected light shows color. By attaching these colorful solar cells on the walls and roofs of the buildings, they provide both decoration and power. It is also photovoltaic color filters, which can be used in self-powering electric display device. Park et al. demonstrated this idea in an organic solar cell [70]. As shown in Figure 16, the P3HT:PCBM photoactive layer is sandwiched by an Au nanograting layer and a continuous Al film. The Au nanogratings are used as semitransparent electrodes for the solar cells and reflect light in different colors. Meanwhile, spectral engineering of light transmission for the transparent solar cells (TSCs) allows us to achieve more aesthetically pleasing indoor lighting with the multicolored solar windows. Transmissive colorful solar cells were developed by integrating MIM resonant color filters in Figure 17(a) [71]. As shown in Figure 17(b), by tuning the relative layer thickness of the MIM stacks, narrow-band coloring can be achieved for the TSCs. Efficiency of 5% on average was obtained for the colored TSCs, but at the expense of a rather limited luminosity. Lee et al. presented an ultrathin undoped amorphous silicon/organic hybrid solar cell structure [72]. The simple diagram of the structure can be seen in Figure 18(a). To achieve color tunability, inorganic absorbing layers with 6 nm, 11 nm, and 31 nm were selected to produced blue, green, and red cells. The structures show that the transmissive spectra have great angle insensitivity in Figures 18(b)–18(g). Although, monochromatic coloring and near unity internal quantum efficiency were obtained, their efficiencies were significantly undermined by the poor light-harvesting capacity for such ultrathin absorbing layers. Actually, the metallic gratings can be used to tune the absorption spectrum of solar cell and achieve a significant improvement of the absorption due to effects such as LSPR, GMR, and FP resonance [73].

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3.3. Colorful OLED Display

Although colorful OLEDs can be obtained by using different electroluminescence (EL) materials, the intrinsic emission spectra of EL materials are not narrow enough for high purity colorful display. Furthermore, different EL materials have to be used in display to generate the full color, which needs multiple lithography process like the pigment color filters in CIS. The combination of white OLED and color filters has lower cost and higher yield. In order to improve the purity of the color, many researchers have engaged in OLED with different types of color filters. For example, both one dimensional metal slits and two dimensional nanoholes have been theoretically and experimentally demonstrated [74, 75]. A narrow band and high transmission can be achieved by changing the parameter of the color filters, making these types of color filters have potential advantages in OLED display. As shown in Figure 19, in the color filters, distributed Bragg reflector acts as the half mirror; IZO/ITO and SiN_x are used as the optical filler to tune the color [76]. By integrating the structures at the emitting surface of the OLED, a set of colorful OLEDs were achieved. Photograph of a display fabricated with this design clearly shows the excellent color performance.

4. Discussion

From the above, we can see that structural color filters have attracted extensive interest from both academia and industry due to advantages such as high resistance, high stability, high compactness, tunability, low loss, and functionalities. There are also issues to be addressed before the massive applications. First, high resolution, high throughput, and low cost fabrication techniques of structure colors need be developed. Because of the short wavelength of the visible light, the structural colors are usually based on sub-μm structures, which is a challenge for current microfabrication techniques. Nanoimprint and interference lithography could be an answer to this issue. Second, overall optimization of light efficiency, cross-talk, and angle insensitivity need be considered. Metallic hole array shows low transmission; GMR has strong angle dependence; scattering has a significant cross-talk; MIM and PhC also surfer angle sensitivity. Third, there are integration issues of structural color filters, for example, metal loss and compatibility with the industrial processes. Advanced fabrication technology, new photonic mechanism, and novel device design would be developed to address these issues.

5. Summary and Outlook

We review the recent development of transmissive/reflective structural color techniques including nanohole array, MIM resonator, GMR effect, photonic crystal, and light scattering. Mechanisms and performances of various structural color filters are presented, together with the integrated applications in CIS, display, solar cells, and OLEDs. The results are promising and some prototype devices have been achieved. We consider that these structural color filters still have a long way to go before extensive commercialization. The next step for the research will focus on improving the transmission/reflection efficiency, reducing the bandwidth, suppressing the angular dependence, and so forth. High throughput and low cost fabrication technologies are also required. We believe structural color filters can be more extensively applied in our life.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

This work is supported by Grants from the National Natural Science Foundation of China (no. 11274344), the Hundred Talents Program of the Chinese Academy of Sciences, the Scientific Research Foundation for the Returned Overseas Chinese Scholars, the State Education Ministry, and the Fundamental Research Project of Shenzhen Science and Technology Foundation (no. JC201105180781A).

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Copyright © 2014 Yan Yu et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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