Abstract

A series of nanoporous sodium carboxymethyl cellulose (NaCMC) hydrogel beads were prepared using FeCl3 ionic crosslinker by changing polymer and crosslinker percentages (%). Characteristics of the hydrogels were investigated by gel content, swelling test, degradation test, Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR), Scanning Electron Microscope/Energy Dispersive X-ray Analysis (SEM/EDX), and Atomic Force Microscopy (AFM). Swelling experiments were studied by changing time, temperature, and pH. The swelling percentage (%) regularly decreased with increasing the amounts of polymer and crosslinker, in contrast with gel content results. NaCMC hydrogels were found to be sensitive to pH variations. The degradation test showed that hydrogels had good stability and their degradation period varied from 30 to 36 days. According to SEM analysis, NaCMC hydrogels had mostly nanoporous structure. The average granule and pore sizes of the least swollen NaCMC-12 hydrogel were found to be  nm and  nm. The elemental compositions of hydrogels were determined with EDX. The minimum average surface roughness () and root mean square roughness () parameters were found to be  nm and  nm for NaCMC-12 hydrogels by AFM. Due to their good morphologies, stabilities, and swelling behaviors, NaCMC hydrogels can be suitable for biomaterial applications.

1. Introduction

Hydrogels are hydrophilic polymeric materials having three-dimensional network structures and can swell considerably in aqueous medium without being dissolved [1]. Their affinity to absorb water is attributed to existence of chemical groups such as carboxylic acid, amine, hydroxyl, amide, and sulfonic acid groups [2]. They have been extensively studied and used for many applications in medicine, such as controlled drug release matrices [35], enzyme and yeast cell immobilizations [6, 7], and agriculture [8, 9]. The water content in the equilibrium of swelling affects different properties of the hydrogels: permeability, mechanical properties, surface properties, and biocompatibility [10].

The creation of interconnected porosity networks within polymeric hydrogels may improve their diffusion performance. Arranging porous structure of polymeric matrix may allow the selective solvent/solute permeability [11]. Besides, the swelling capability of porous hydrogel is significantly affected by the topological features of the porous network, mainly the void fraction and the pore size and interconnectivity. Furthermore, the pore structure features of the hydrogels, especially in terms of the porosity, pore architecture, and pore size distribution, are strongly needed for allowing the three-dimensional cell and tissue infiltration in tissue engineering applications [12].

Nanoporous materials are also of scientific and technological importance because of their vast ability to adsorb/absorb and interact with atoms, ions, and molecules on their large interior surfaces and in the nanometer-sized pore space. They offer new opportunities in areas of inclusion chemistry, host-guest synthesis and molecular manipulations, and reaction in the nanoscale for making nanoparticles, nanowires, and other quantum nanostructures [13].

Sodium carboxymethyl cellulose (NaCMC) is a representative cellulose derivative, which is water soluble cellulose ether, manufactured by reacting sodium monochloroacetate with cellulose in alkaline medium. NaCMC is a polysaccharide polymer with excellent bioadhesive properties, biodegradability, and biocompatibility.

It is also known that NaCMC is a polyelectrolyte, and thus this “smart” cellulose derivative presents sensitivity to pH and ionic strength variations. It is easy to form NaCMC hydrogels because of the large number of reactive hydroxyl groups on the polymer chains. Besides, the presence of carboxylate groups in the macromolecular chain enables bonding the chains to each other via multivalent ionic crosslinking. Several kinds of ions can be used to form ionic hydrogels. As an ecofriendly and nontoxic crosslinking agent, trivalent iron (Fe3+) is a suitable ion to prepare NaCMC hydrogels [14, 15]. Indeed, the presence of NaCMC in a cellulose-based hydrogel enhances electrostatic charges in network, which have a double effect on the swelling capability. NaCMC is widely used in several applications such as cosmetics, food and wound care industries, medicine, and agriculture for gelling, thickening agent, stabilizer, and suspending agent [1618].

The aim of this study was to prepare a series of NaCMC hydrogel beads in nanoporous structure via ionic crosslinking method using FeCl3. The swelling, gel content, and degradation test were also studied to determine the optimum preparation conditions of NaCMC hydrogels. Additionally, the chemical structures, surface morphologies, elemental compositions, and surface roughness parameters of hydrogels were investigated by Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR), Scanning Electron Microscope/Energy Dispersive X-ray Analysis (SEM/EDX), and Atomic Force Microscopy (AFM).

2. Materials and Methods

2.1. Materials

NaCMC (average degree of substitution 0.70 and nominal Mw 250 kg/mol) and Iron(III) chloride hexahydrate (98%) were purchased from Sigma-Aldrich. Britton-Robinson buffer (BRB) solution was prepared as given in the literature [19]. It consists of a mixture of 0.04 M boric acid (Merck), 0.04 M phosphoric acid (Riedel-de Haën), and 0.04 M acetic acid (Sigma-Aldrich), which has been titrated to the desired pH with 0.2 M sodium hydroxide (Sigma-Aldrich).

2.2. Preparation of NaCMC Hydrogel Beads

12 types of NaCMC hydrogel beads were prepared via ionic crosslinking reaction using FeCl3 as a crosslinker. The amounts of components used to form hydrogels are given in Table 1. NaCMC powder was dissolved in distilled water, and it was homogenously mixed with a mechanical stirrer (200 rpm) for 24 h. NaCMC solution was dropwise added continuously into 25.0 mL FeCl3 solution by using a 26-gauge needle. The obtained spherical hydrogel beads were mixed with a mechanical stirrer (200 rpm) for 3 h. They were filtered and washed several times with distilled water to remove unreacted FeCl3 on the surface of beads and dried under room temperature for 24 h [20].

2.3. ATR-FTIR Analysis

The chemical structures of NaCMC polymer and hydrogel were characterized by ATR-FTIR. The measurements were performed using a Bruker Vertex 70 Infrared Spectrometer equipped with diamond. The measurements were recorded in transmission mode with an incident beam angle of 65°, using p-polarized radiation (ZnSe wire grid polarizer). The ATR-FTIR spectra were obtained in the spectral region of 400–4000 cm−1, using a resolution of 4 cm−1 and 25 scans.

2.4. Gel Content (%)

The gel content, expressed as the fraction of insoluble weight, was obtained by extracting the soluble part in boiling water for 24 h using soxhlet apparatus and drying the insoluble part completely in a vacuum oven at 50°C. Gel content (%) was determined gravimetrically from [17, 21, 22].where is the initial weight of dried samples before extraction (total of soluble weight and insoluble weight) and is final weight (weight of insoluble part of hydrogels after extraction). This experiment was carried out in triplicate.

2.5. Swelling Behaviors

Swelling tests of hydrogel beads were gravimetrically carried out in three steps. In the first step, the weighed dried hydrogels were immersed in 100 mL of swelling medium BRB solutions at pH = 7.0, 30°C. Swollen gels removed from the swelling medium at regular intervals. Then, they were dried superficially with a filter paper, weighed, and placed into the same bath. The tests were performed until constant weight was reached. The swelling percentages (%) of hydrogels were calculated from [2325].where is the dry weight of the sample before swelling and is the swollen mass of sample in every 24 h.

In the second step, the dried hydrogels were swollen in BRB solution (pH = 7.0) at different temperatures ranging from 10 to 60°C to determine the effect of temperature on swelling behaviors. In the third step, dried hydrogels were immersed in different BRB solutions at various pH values (from 2.0 to 12.0) to investigate the effect of pH on the swelling behaviors. At the end of 24 h incubation, the swollen hydrogels were taken out from swelling medium, dried, and weighed. The reproducible results for all swelling studies were obtained with triplicate measurements.

2.6. Degradation Test

Degradation tests of hydrogel beads were performed at pH = 7.0, 30°C. Dried samples were left to swell in BRB. At the end of 24 h, swollen gels were removed from solution and weighed. This mass () was recorded as the maximum swollen state of hydrogels. Then, they were placed into the same medium and the weighing was continued at regular intervals until hydrogel completely degraded. The degradation was determined in terms of weight loss (%) from [26, 27].where is the weight of hydrogel at most swollen stage and is the weight of hydrogel at time . All measurements were performed in triplicate.

2.7. SEM/EDX Studies

In order to investigate the effect of polymer and crosslinker concentration on surface morphology, NaCMC-1, NaCMC-4, NaCMC-5, NaCMC-8, NaCMC-9, and NaCMC-12 hydrogels were selected for SEM analysis. Surface and cross-section morphologies of these hydrogels were investigated. For this purpose, the hydrogel samples were rapidly frozen at −80°C and then dried in a Labconco FreeZone 4.5 Freeze Dryer. Dried and swollen samples were mounted by double-sided tape on SEM stubs and coated with gold in a Polaron SC 502 Sputter Coater. Then the samples were examined with Fei Quanta 250 SEM at accelerating voltage 5 kV and photos were taken.

To confirm the presence of FeCl3 in hydrogels, EDX analysis was also carried out. For this analysis, NaCMC-5, NaCMC-6, NaCMC-7, and NaCMC-8 hydrogels were chosen, and their elemental compositions were determined with EDX [28].

2.8. AFM Studies

AFM analysis was studied to determine the surface topology of hydrogel beads. The effect of polymer and crosslinker concentrations on surface roughness parameters was evaluated. AFM analysis was performed by using an AFM Plus+ Model Microscope, NanoMagnetics Instruments. Topographic images were taken in tapping mode in air and collected with a scan size of 10 × 10 μm and a frequency of 0.5 Hz. Average surface roughness () and root mean square roughness () were obtained from the roughness analysis facility of NanoMagnetics software. represents the mean vertical deviation of surface, peaks, and valleys from a mean height. is the standard deviation in height values ( values) [29]. All roughness parameters were expressed in nanometers.

3. Results and Discussion

3.1. ATR-FTIR Analysis

According to the literature, the general mechanism shown in Figure 1 can be suggested for ionic crosslinking between carboxylic groups of polymer and crosslinker [20].

The spectra of NaCMC polymer and hydrogel are presented in Figure 2. Two strong peaks appeared at 1619 and 1420 cm−1 due to asymmetric and symmetrical –COO- groups in polymer. The absorption bands appearing at 1014 cm−1 and 2920 cm−1 belonged to C–O and aliphatic C–H stretching vibrations. The bands in the region of 1400–1500 cm−1 and 3500–3000 cm−1 represented –CH2 stretching vibrations and –OH groups of polymer and hydrogel, respectively. The lower wavelength in hydrogel demonstrated the presence of the intermolecular hydrogen bonding. It was estimated that the extra peak at 1751 cm−1 in hydrogel spectra was due to the electrostatic interaction between carboxylic groups of polymer and Fe3+ [30, 31].

3.2. Gel Content (%)

The gel contents of NaCMC hydrogel beads are given in Table 1. The lowest gel content was found to be 74% for NaCMC-1 hydrogel. When the concentration of NaCMC was increased from %3 to %7, also the gel content of the samples increased. The highest gel content was found to be 99% for NaCMC-12 hydrogel. The higher density improved the network binding forces of the polymers, which led to the increase of gel content. It is well known that polymer and crosslinker amounts promote the gel content, so the results are consistent with literature [14, 22].

3.3. Swelling Behaviors

The variations of % values with time at pH 7.0 and 30°C are shown in Figure 3(a). As can be seen from this figure, initially % increased with time and then remained stable at nearly 24 h. % values were directly connected with polymer and crosslinker (%) [3133]. They were decreased with increasing the amounts of crosslinker and polymer. The reduction was attributed to the fact that the network chains became inflexible at higher crosslinker density and, thus, less amount of water molecules penetrated the hydrogel structure [34]. The equilibrium % values were determined to be 490% for the most swollen hydrogel NaCMC-1 and 102% for the least swollen hydrogel NaCMC-12.

The variations of % values with temperature at pH 7.0 and 24 h are presented in Figure 3(b). % of hydrogels increased slightly when temperature rose from 10°C to 60°C. This result can be explained by the fact that thermal mobility of polymer chains improved with increasing temperature, so % increased based on relaxation of hydrogel structure. NaCMC hydrogels could be suitable for use in wide temperature ranges because they were stable even near 60°C [35]. When the amount of polymer in the hydrogels was increased from 3% to 7%, regular decreasing was observed in % values. For instance, % values were determined to be 600% for NaCMC-1 hydrogel and 163% for NaCMC-12 hydrogel at 60°C. This result can be explained by the fact that the enhancing polymer chains led to increase a great number of crosslinking points in network structure which restrained expansion of hydrogel [31].

In Figure 3(c), the variations of % values with pH are given at 30°C and 24 h. % values at various pH environments depend upon the available free volume of the expanded polymer matrix, polymer chain relaxation, and availability of ionizable functional groups such as –COOH able to form hydrogen bonds with water. As seen from Figure 3(c), % values of hydrogels increased slightly from pH 2.0 to 7.0, and then a sharp increment was observed from pH 8.0 to 12.0. For example, % values were determined to be 426% at pH 2.0 and 998% at pH 12.0 for NaCMC-1 hydrogel. This result can be explained by the fact that the pKa of carboxylic acid groups contained in the polymer is about 4.5 [36]. These groups were ionized to the COO- form since the pH of the environmental solution rose above its pKa value. The ionized negatively charged pendant groups on the polymer chains caused repulsion leading to swelling. As swelling pressure increased, hydrogel expanded and thereby maximizes the repulsion between the ionized groups. As a result, NaCMC hydrogels could be evaluated as sensitive to pH variations [37, 38].

3.4. Degradation Behaviors

If any hydrogel will be used for long-term application, the stability of its structure is very important. In some cases, the cross-linkage in the network may break down and the polymer chains dissolve into the medium. Therefore, it is essential to know the degradation behaviors of the hydrogel samples [39, 40]. Degradation behaviors of the hydrogels at pH 7.0 and 30°C are presented in Figure 3(d). As could be clearly seen from the figure, crosslinking density decelerated the degradation of the hydrogels [41, 42]. Higher crosslinked hydrogel degraded faster than lower crosslinked hydrogels, since the number of intermolecular bonds improved with increasing crosslinking density. The fastest degradation was observed for NaCMC-1 hydrogel at 30 days. All the hydrogels degraded in approximately 30–36 days. NaCMC hydrogels can be suitable for long-term applications because of their good stabilities.

3.5. SEM/EDX Analysis

SEM analysis was performed to determine morphology properties of the NaCMC hydrogels. The surface and cross-section images of hydrogels are given in Figures 47.

The morphological differences between dry and wet states of hydrogels can be clearly observed in Figure 4. The dried surface exhibited smooth and nonporous structure, contrary to the surface of swollen hydrogels which had a granule structure. This situation can be explained by the fact that the ionic crosslinking occurred intensively on the surface. Polymer chains bound to crosslinker from large number of points, so a granulated view appeared on the surface. The surface SEM images of swollen NaCMC-9 hydrogel and swollen NaCMC-12 hydrogels were given in Figure 5.

As seen in Figure 6 the cross-section images of swollen hydrogels, which were completely different from surface images of swollen hydrogels, possessed a spongy structure with pores in different sizes from micro- to nanoscale, so this porosity enabled easy diffusion and absorption of water into the structure [43, 44].

Other detailed photographs belonging to swollen NaCMC-9 and NaCMC-12 hydrogels are presented in Figure 7. The morphologic difference of surface and cross-section images was clearly seen from this Figure. As a result, the hydrogel beads can be defined as shelled structure.

Average granule density, average pore density, average granule size, and average pore size were directly determined from SEM images. The results are given in Table 2.

In general, the granule and pore sizes of all hydrogels were mostly in nanosize. Average granule density nearly doubled as the amounts of polymer and crosslinker were increased. The ionic crosslinking bond points were clearly detected from these images. The pore sizes of the hydrogels varied from  nm to  nm. The largest and smallest pore sizes were obtained for NaCMC-1 and NaCMC-12 hydrogels, respectively. While the amount of crosslinker was increased, the pores got smaller. Similar effect was observed from the comparison of NaCMC hydrogel pairs numbered as (1-4), (5-8), and (9-12). Besides, increasing the amount of polymer in the hydrogels numbered as (1-5-9) and (4-8-12) resulted in a decrease in pore sizes [27]. Average pore density values were compassable with pore sizes. As the pore sizes got smaller, pore densities increased from 1.4 × 109 to 20.2 × 109 number of pore in cm2. SEM evaluations were in good agreement with the observed swelling results. The most swollen hydrogel NaCMC-1 had the largest pore, whereas the least swollen hydrogel NaCMC-12 had small sizes.

The EDX spectra of NaCMC-5, NaCMC-6, NaCMC-7, and NaCMC-8 hydrogels are presented in Figure 8. The detected weight and atomic fractions of Na and Fe elements are given in Table 3. While the amount of FeCl3 increased from 4% to 10%, the weight fraction of Fe element rose from 5.72% to 21.96% in the spectra [45, 46]. Besides, it could be clearly seen that the peak intensity of Na element was reduced with increasing FeCl3 concentration. Because the ionic bonding between Fe3+ and polymer chains progressed through the ionized Na+, the weight fraction of Na element diminished from 44.21% to 14.96%. It is detected that Wt% of Fe increased nearly fourfold, while Wt% of Na decreased 1/4 times. Similar results were obtained for atomic fraction values. From EDX results, it could be concluded that the ionic crosslinking between NaCMC chains was successfully realized.

3.6. AFM Analysis

Three-dimension AFM images of the selected hydrogel samples are shown in Figure 9. In general, the surfaces of hydrogels had nodular structure containing many peaks which have both large and small dimensions. It was clearly seen that the surfaces of hydrogels became smoother with increasing crosslinker and polymer concentrations. This observation was compatible with SEM analysis. The quantitative analysis of the surface roughness was measured through AFM. and values were summarized in Table 4. The maximum roughness parameters were obtained for NaCMC-1 hydrogel. By comparison of NaCMC-1 and NaCMC-4 hydrogels, it was seen that values decreased from 160.0 ± 1.1 nm to 108.1 ± 1.2 nm. values were obtained as 108.1 ± 1.2, 60.0 ± 1.5 nm, and 15.7 ± 1.9 nm for NaCMC-4, NaCMC-8, and NaCMC-12 hydrogels, respectively. Similar results were obtained for parameter. These results showed that the surface roughness parameters would be reduced when the crosslinking density was increased; thereby the surface of hydrogels became smooth. The results are compatible with the literature [47, 48].

4. Conclusion

In summary, nanoporous NaCMC hydrogel beads were successfully synthesized by ionic crosslinking method. The characterization was conducted with Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR), Scanning Electron Microscope/Energy Dispersive X-ray Analysis (SEM/EDX), Atomic Force Microscopy (AFM), gel content, and swelling and degradation tests. In swelling and degradation tests, the synthesized nanoporous hydrogels were determined to be pH sensitive hydrogel and a suitable material for long-term use. The nanomaterials formed a porous structure sensitive to changes in the concentration of polymer and crosslinker. The average pore and granule size of the material decreased with increasing the amounts of NaCMC and FeCl3. The minimum granule and pore sizes were found at  nm and  nm for the least swollen NaCMC-12 hydrogel. AFM analysis showed that the increasing of crosslinking caused a smooth structure on the hydrogel surface. The maximum and minimum average surface roughness () parameters were found to be  nm and  nm for NaCMC-1 and NaCMC-12 hydrogels, respectively. These results indicated that it is possible to control the pore sizes, surface morphology, and swelling/degradation capacity of the hydrogels by changing NaCMC and FeCl3 concentrations. In these terms, hydrogels presented properties as porosities, suitable morphologies, swelling degree or degradation rates, and good stability which make them suitable for application as biomaterials.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This work was financially supported by the Scientific Research Projects Coordination Unit of Gazi University (Grant no. 05/2015-08).