Review Article

A Review on Key Issues and Challenges in Devices Level MEMS Testing

Table 5

Destructive and nondestructive techniques for MEMS testing.

TechniqueObservationMode

Optical microscopyStains, debris, fracture, and abnormal displacements [52].Nondestructive

Scanning laser microscopyExtended depth-of-focus, abnormal vertical displacements [53].Nondestructive

Scanning Electron Microscopy (SEM)Imaging defects at high magnification [54].Nondestructive

Focused Ion Beam (FIB)
To image structures, to cross-section elements of concern, and to cut elements free for subsequent examination [55].Destructive

Laser-Doppler VibrometerTo measure out of plane motion [56].Nondestructive

Computed tomography (CT)Visualizing 3D internal structures [57].Nondestructive

InterferometryTo detect the tilt or deflection of a sample [58].Nondestructive

Transmission electron microscopy (TEM)To observe thin films deposited on MEMS [59].Nondestructive

Energy dispersive X-ray spectroscopy (EDS)To analyze chemical composition of surface coating [60].Nondestructive

Wavelength dispersive X-ray spectroscopy (WDS)To analyze chemical composition of surface coating [61].Nondestructive

Atomic force microscopy (AFM)Topographic images and surface traces [62].Nondestructive

Auger electron spectroscopy (AES)To perform qualitative and semiquantitative compositional analysis of surface of materials [63].Nondestructive

Secondary ion mass spectroscopy (SIMS)Compositional analysis of the sample with sensitivities in ppm to ppb, removing material from the device [64].Destructive

Thermally induced voltage alteration (TIVA)To identify electrical failure mode [65].Nondestructive

Resistive contrast imaging (RCI)To identify electrical failure mode [66].Nondestructive

Infrared MicroscopyTo construct thermal images based on the infrared radiance emitted from the structures [67].Nondestructive

Light emissionTo observe MEMS optical devices [68].Nondestructive

Acoustic emissionTo observe running device within package [69].Nondestructive

Laser cuttingTo impart elements of device such as gears and links [70].Destructive

Lift-off techniqueAccumulation of wear debris at the surfaces [71].Nondestructive