Green Synthesis and Characterization of Carbon Nanotubes/Polyaniline Nanocomposites

Nguyen, Van Hoa; Shim, Jae-Jin

doi:https://doi.org/10.1155/2015/297804

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Research Article | Open Access

Volume 2015 | Article ID 297804 | https://doi.org/10.1155/2015/297804

Green Synthesis and Characterization of Carbon Nanotubes/Polyaniline Nanocomposites

Van Hoa Nguyen^1,2and Jae-Jin Shim¹

Academic Editor: Dhananjay Bodas

Received16 Oct 2014

Revised10 Jan 2015

Accepted12 Jan 2015

Published23 Feb 2015

Abstract

Carbon nanotubes/polyaniline (CNT/PANI) nanocomposites were synthesized by the interfacial polymerization of aniline in the presence of CNTs using two green solvents, water and an ionic liquid (1-butyl-3-methylimidazolium tetrafluoroborate, [bmim][BF₄]), as the two phases. The formation and incorporation of PANI on the surface of the CNTs were confirmed by scanning electron microscopy, transmission electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy ultraviolet-visible spectroscopy, and X-ray photoelectron spectroscopy. The analyses showed that the surface of the CNTs was coated with different morphologies of thin PANI layers depending on whether a HCl or HNO₃ solution was used. The thermal stability of the composites was much better than that of the bare CNTs and pure PANI. The as-prepared composites were also used to modify the nickel foam electrodes for characterization of the electrochemical properties.

1. Introduction

Polyaniline (PANI) has attracted considerable attention because of its unique and controllable chemical and electrical properties; environmental, thermal, and electrochemical stability; and interesting electronic, optical, and electrooptical properties [1–4]. PANI has a wide range of tunable properties emanating from its structural flexibility, leading to potential applications in many fields, such as battery electrodes, anticorrosive coatings, energy storage systems, gas sensors, and electrocatalytic devices [3, 4]. Moreover, PANI has the highest environmental stability and is recognized as the only conducting polymer stable in air [5]. However, PANI has low conductivity, which limits its electrochemical performance and applications in developing electrical devices. To overcome this problem, CNTs have been assessed as potential candidates owing to their unique structure and excellent mechanical, electrical, and thermal properties as well as their high surface area [6–8]. A method to prepare composites of the two materials is needed to combine the advantages of PANI and CNTs.

Composites consisting of CNTs and PANI have been developed for different applications in lithium ion batteries, supercapacitors, catalysts, solar cells, nanodevices, chemical sensors, and biosensors [6–10]. Improved stability of the composites has been achieved by the synergistic combination of the excellent conducting and mechanical properties of CNTs sheets with the high pseudo capacitance of PANI [9]. Moreover, a coating of CNTs with polyaniline enhances the conductivity and mechanical strength remarkably, resulting in excellent performance as an electrode material [10]. However, most of these studies normally require toxic organic solvents, which may be harmful to the environment. To address this, it is important to develop a facile and efficient method without toxic organic solvents. Green solvents, such as supercritical carbon dioxide and ionic liquids (ILs), should be developed to overcome these environmental concerns. ILs have unique properties, such as extremely low volatility, wide liquid temperature range, good thermal stability, good dissolving ability, designable structures, high ionic conductivity, wide electrochemical window, and excellent microwave absorbing ability [11, 12]. Previous studies successfully prepared polymers and nanocomposites in ILs [12–15].

In the present study, CNT/PANI nanocomposites were prepared by in situ interfacial polymerization using two green solvents, water and [bmim][BF₄]. This method minimizes the use of toxic organic solvents. The products obtained were characterized using standard techniques. The composites were also used to modify the nickel foam electrodes for characterization of the electrochemical properties.

2. Experimental

2.1. Materials

MWNTs (>90%, Aldrich) have a diameter and length of 10–50 nm and 0.1–10 μm, respectively. Aniline (99%, Aldrich) was distilled under reduced pressure prior to use. [Bmim][BF₄] (>98%, Ionic Liquids Tech., Germany) was kept in a vacuum oven at 100°C for 24 h to remove the volatile impurities prior to use. Potassium persulfate (KPS) and the other reagents were of analytical grade and used as received. Water was deionized in the laboratory. The carboxylic acid-functionalized CNTs (CNT-COOH) were obtained by sonication in a mixture of concentrated H₂SO₄ and HNO₃ (3 : 1, v/v) at 50°C for 10 hours, followed by centrifugation of 15,000 rpm and washing with deionized water until the decanted solution was neutral.

2.2. Synthesis of CNT/PANI Composite

The CNT/PANI composites were prepared using a methodology reported elsewhere [14]. In a typical experiment, 0.5 g aniline was dissolved in 10 mL IL, and 50 mg CNT-COOH was dispersed in 10 mL DI water, which was followed by the addition of 0.5 mL hydrochloric acid (1 M HCl) or nitric acid (1 M HNO₃) and 2.9 g of KPS. The KPS to aniline molar ratio was 2 : 1. The two solutions were transferred carefully to a vial, and an interface was formed between the aqueous phase and the IL phase. Green PANI that formed at the interface was then diffused gradually into the aqueous phase. After 3 h, the entire water phase was filled homogeneously with a dark-green CNT/PANI nanocomposite. The aqueous phase was then collected and washed with ethanol and water to remove the unreacted chemicals and aniline oligomers. The CNT/PANI composite obtained was dried in a vacuum oven at 40°C for 24 h.

2.3. Characterization

The samples were characterized by scanning electron microscopy (SEM, Hitachi, S-4200), transmission electron microscopy (TEM, Philips, CM-200) at an acceleration voltage of 200 kV, X-ray diffraction (XRD, PANalytical, X’Pert-PRO MPD) using Cu Kα radiation, and X-ray photoelectron spectroscopy (XPS, ULVAC-PHI, Quantera SXM) using an Al X-ray source. The Fourier transform infrared (FTIR, Nicolet iS10, Thermo Scientific) spectra were recorded over 500–4000 cm⁻¹ at a resolution of 16 cm⁻¹ within 32 scans using a diamond ATR attachment. The ultraviolet-visible (UV-vis) spectra were recorded over 200–800 nm using a UV-Vis-NIR spectrophotometer (Cary 5000, Varian). Thermogravimetric analysis (TGA) was performed on a simultaneous TGA/differential scanning calorimetry (DSC) analyzer (SDT Q600, TA Instrument) from 25 to 600°C at a heating rate of 10°C/min under a nitrogen atmosphere.

All electrochemical experiments were performed on a VersaSTAT 3 AMETEK Model (Princeton Applied Research, USA) in a three-electrode configuration. Platinum foil and a saturated calomel electrode were used as the counter and reference electrodes, respectively. The working electrodes were fabricated by mixing the as-prepared powder (3 mg, 80 wt. %) with 15 wt. % acetylene black and 5 wt. % polytetrafluorene-ethylene (PTFE) binder and pressed onto nickel foam current-collectors (1.0 cm × 1.0 cm). The measurements were carried out in a 1 M KOH aqueous electrolyte at room temperature. The specific capacitance () of the electrode was calculated using the following equation: where , , , , and are the specific capacitance (F g⁻¹), discharging current (A), discharging time (s), mass of active materials (g), and discharging potential range (V), respectively.

3. Results and Discussion

Scheme 1 presents the preparation process of the CNT/PANI composites. The aniline monomer was dissolved in [bmim][BF₄] and the functionalized CNTs were dispersed in an aqueous acid solution with the oxidant, KPS. The water layer was spread carefully onto an equal volume of IL, forming a water/IL interface. After approximately 1 min, green PANI formed at the interface and migrated gradually to the aqueous phase. Finally, the entire water phase was filled homogeneously with a dark-green CNT/PANI composite, whereas the IL phase showed a red-orange color, possibly due to the formation of aniline oligomers. The composite was collected and purified. Scheme 1 also presents typical snapshots of the synthetic process of CNT/PANI composites in the water/IL system.

The surface morphology of the as-prepared composites was examined by SEM and TEM. Figure 1 presents SEM and TEM images of the CNT/PANI composites prepared in two different media, HCl and HNO₃ aqueous solution. The surfaces of the CNTs were covered completely with PANI layers. On the other hand, the morphology of the PANI layers was different, nanosheet-like for the HCl medium and nanoparticle-like for the HNO₃ medium. The crystal structure of conducting PANI has a considerable effect on its electrical conductivity. A previous study reported that strong electrical conductivity could be induced by the highly ordered chain structure of conducting polymers [16]. Figure 2 shows the XRD pattern of the modified CNTs, pure PANI, and CNT/PANI composites. The CNT spectrum has a very strong peak at 26.5° 2θ. Pure PANI showed a typical crystalline pattern, which was similar to that of the CNT/PANI composites. The main diffraction peaks at 21.26°, 29.82°, and 30.89° 2θ with hkl values of (100), (211), and (020), respectively, represent emeraldine PANI [16]. The peaks centered at 21.26° and 23.83° 2θ were assigned to the periodicity parallel and perpendicular, respectively, to the PANI chains. XRD showed that PANI has a relatively highly ordered crystal structure, which improves the crystallinity of the composite considerably, and is expected to exhibit high electrical conductivity. The decrease in peak height of the CNT planes and the shift to the left in the composite might be caused by the polymer coating of the CNTs surface in the polymerization process.

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FTIR spectroscopy provides information on the chemical structures of the bare CNTs, CNT−COOH, pure PANI, and CNT/PANI composites (Figure 3). The spectrum of bare CNTs showed no clear peaks at 500–3800 cm⁻¹ (Figure 3(a)). The FTIR spectrum from CNT−COOH showed a broad peak at about 3440 cm⁻¹ which could be assigned to the O–H stretch from carboxyl groups (O=C−OH and C−OH) while the peak at 2359 cm⁻¹ can be associated with the O−H stretch from strongly hydrogen-bonded –COOH (Figure 3(b)) [17]. Moreover, the curve showed the characteristic C=C stretching at 1634 cm⁻¹, while C=O and C–O stretching vibrations are observed at 1713 and 1125 cm⁻¹, respectively. The spectrum of pure PANI showed usual characteristic stretching vibration bands at 1562 cm⁻¹ (C=C, quinoid rings), 1490 cm⁻¹ (C=C, benzenoid rings), 1286 cm⁻¹ (C–N), and 1085 cm⁻¹ (C–H) (Figure 3(c)). In the case of the CNT/PANI composite (Figure 3(d)), the FTIR spectrum was similar to that of PANI. These results confirmed that the surface of the CNTs was wrapped completely with PANI.

Figure 4 shows the TGA data of the modified CNTs, pure PANI, and CNT/PANI composites under a nitrogen atmosphere. All the samples showed similar decomposition curves. On the other hand, pure PANI had much lower thermal stability than the CNTs and CNT/PANI composite. The gradual weight loss of PANI between 100 and 280°C was attributed to the deprotonation of PANI through the loss of dopant HCl. The major weight loss (~30%) before 600°C was assigned to the degradation and decomposition of PANI with different degrees of polymerization. The weight reduction of CNTs observed at temperatures less than 100°C and between 150 and 300°C was consistent with the degradation of absorbed water and oxygen functional groups, respectively. These –COOH groups on the walls of the CNTs not only enhanced the dispersibility but also could anchor PANI to the surface. For the composite, the gradual degradation below 280°C was attributed to the evaporation of absorbed solvent and the decomposition of oxygen groups on the CNT surface. The weight loss at approximately 300°C was consistent with the degradation and decomposition of PANI. TGA suggested that the CNT/PANI composite has higher and slightly lower thermal stability pure PANI. This might be because of the strong interactions between CNT and PANI, which impose a restriction on the decomposition of the –COOH groups remaining on the CNT surface. These interactions can result in homogeneous heating and the avoidance of heat concentrations [18].

Figure 5 shows the XPS spectrum of the N 1s core level of pure PANI, which is composed of three subpeaks centered at 397.8 eV (–N=), 399.0 eV (–NH–), and 400.1 eV (–N⁺–). When combined with CNTs, the N⁺ peak (404.5 eV) of the CNT–PANI composite had a higher binding energy than pure PANI. The highest binding energy peak was assigned to the protonated amine units. Figure 5 also shows the C 1s spectrum of pure PANI. The lowest binding energy feature (283.1 eV) was assigned to the C–C group in the aromatic ring. The second peak was attributed to the C–N bonds (284.1 eV). The feature at 284.9 eV can be attributed to C=N. An additional component centered at 286.2 eV was attributed to the - “shake-up” satellite. Compared to the C 1s spectrum of the CNT–PANI composite, these C 1s spectra showed asymmetric characteristics, indicating the presence of structural defects. These C 1s spectra can be separated into four peaks, which were centered at approximately 285.7 (C–C), 287.4 (C–N), 288.7 (C–O), and 289.7 eV (O–C=O). As a result, XPS showed that the CNT–PANI composites had been doped successfully with CNT, which may result in better electrochemical properties of the composite.

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Figure 6 presents the UV-vis absorption spectra of pure PANI, functionalized CNT, and CNT/PANI dispersed in ethanol. Dispersed individual CNTs are active in the UV–vis region and exhibit characteristic bands at approximately 250 nm corresponding to additional absorption due to the 1D van Hove singularities [19] (Figure 5(a)). The PANI spectrum revealed a sharp peak at 209 nm, which was assigned to the - transition in molecular conjugation. A weak peak at 265 nm and broad peak at approximately 415 nm originated from the charged cationic species, called polarons [20]. For the CNT/PANI composites prepared in both HCl and HNO₃ media, two peaks were observed at 207 and 268 nm due to a - interaction between the PANI chains and CNTs in the composite. Compared to PANI, the peak shift from 415 nm to 372 nm indicated that PANI is protonated in the synthesized composite. The UV-vis absorption results confirmed the strong interaction between the PANI polymer and carbon tubes.

The electrochemical performance of the CNT/PANI composites as active supercapacitor electrodes was examined by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and chronopotentiometry (CP) carried out in a three-electrode system using a SCE and platinum foil as the reference and counter electrode (Figures 7 and 8). At the same scan rate of 50 mV s⁻¹ (Figure 7(a)), the CNT/PANI composites exhibited a much higher resulting current and a more rectangular shape than those of the bare CNT-COOH and the pure PANI. Interestingly, the CNT/PANI (prepared in a HNO₃ solution) electrode exhibited a much higher current than those of the CNT/PANI (prepared in a HCl solution) electrode, suggesting that the composite doped with H⁺ from HNO₃ had higher electron transport (Figures 8(a) and 8(b)). The improved electrochemical performance was also confirmed by galvanostatic charge-discharge tests performed under the same current density for pure PANI, bare CNT-COOH, and CNT/PANI (Figure 7(b)) and at different current densities (Figures 8(c) and 8(d)). In particular, two composite electrodes showed excellent rate performance in comparison to that of pure PANI and bare CNT-COOH. Moreover, a pair of smaller platforms with the starting and ending potentials close to those in the CV curves (Figures 8(a) and 8(b)) are shown in the discharge curves (Figures 8(c) and 8(d)), which is a typical characteristic of the existence of redox reactions during the charge-discharge process. In addition, all discharge curves showed a very small IR drop, which indicated the low internal resistance of the electrodes. Figure 8(e) presents the impedance curves for the pure PANI, bare CNT-COOH, and CNT/PANI electrodes measured in a 1 M KOH electrolyte solution. The more vertical line in the low and high frequency regions indicated the more capacitive behavior of the electrodes. Figure 8(f) summarizes the specific capacitance at different current densities calculated from the discharge curves. The CNT/PANI composites yielded much enhanced capacitance performance compared to that of the pure PANI and bare CNT-COOH. In the other hand, the CNT/PANI (prepared in HNO₃ solution) electrode exhibited enhanced capacitance performance with an approximate 8% increase in specific capacitance compared to that of CNT/PANI (prepared in HCl solution) electrode. What is more, the specific capacitance obtained in our work is considerable compared with the other morphologies that have been reported in literatures, such as SWCNT/PANI (350–485 F g⁻¹) [21–23], porous carbon/PANI (160–180 F g⁻¹) [24, 25], MWCNT/PANI (322–606 F g⁻¹) [26–29], activated carbon/PANI (380–500 F g⁻¹) [30, 31], and carbon nanofiber/PANI (264 F g⁻¹) [32].

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4. Conclusions

CNT/PANI composites were prepared efficiently in an IL-water system via the typical interfacial polymerization of an aniline monomer. XRD confirmed the highly ordered chain structure of pure PANI and PANI in the composite. SEM and TEM indicated that the polymer layer almost completely covered the carbon tubes. The resulting CNT/PAN composite showed higher thermal stability than pure PANI. The electrochemical performance of the as-prepared CNT/PANI composites as active supercapacitor material electrodes was evaluated. The CNT/PANI (prepared in HNO₃ solution) electrode showed enhanced capacitance performance with an approximate 8% increase in specific capacitance compared to that of the CNT/PANI (prepared in a HCl solution) electrode. This experimental method is a facile, efficient, and green route that can be used to develop other PANI-based composites.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgment

This research was supported by the Priority Research Centers Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education (2014R1A6A1031189).

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Copyright © 2015 Van Hoa Nguyen and Jae-Jin Shim. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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