Abstract

A theoretical model for predicting noise reduction in coupled workshops is presented by using statistical energy analysis (SEA) method. An opening between the coupled workshops is considered into the theoretical model properly. The leakage issue is dealt with in the process of SEA modeling. An experiment is also carried out. A reasonable agreement between the prediction of noise reduction and the experimental data is observed. Moreover, it is concluded from the simulations that the sound energy transmit through the opening was the most important way to affect the noise reduction and the leakage is a significant element to influence the effect of noise treatment.

1. Statement of the Problem

The noise exposure standard of workplace in Australia is that the average exposure is 85 dB(A) in the form of overall sound pressure level over an eight-hour working day [1]. This regulation does not mean that below 85 dB(A) is safe, but that an eight-hour exposure of 85 dB(A) is considered to represent an acceptable level of risk to human hearing health. It is stated that if the noise level exceeds the regulation, action must be taken immediately. The investigated object in this paper is large coupled workshops, having a pump in one of them used for providing motility for water circulation, a double configured plasterboard placed in the middle of the workshops, and an opening beyond the plasterboard. When the pump runs, people in the receiving room feel so noisy that they cannot work efficiently and comfortably. Therefore, acoustical responses in both workshops and noise reduction between them should be assessed. If the overall sound pressure level exceeds 85 dB(A), noise treatment either on the noisy source, or on the propagation route should be carried out. In order to guide the noise treatment work, the effect of noise reduction after control also needs to be estimated. The configuration of the coupled workshops is shown in Figure 1. The left subfigure is the coupled workshops. The length of both room volumes is 15 m. The right subfigure describes the detailed configuration in the middle of coupled workshops, including an opening and double plasterboards. The plasterboards are fixed by screw and metal stud frame. Some rayon material fills the air gap between the plasterboards.

2. Literature Review

In practical project, various requirements need to be considered in the process of constructing buildings, thereby, no architecture can be built perfectly. Under the desire of better habitation and working environment, buildings are required to be constructed as ideally as possible. Therefore, investigation on acoustical properties of buildings is a meaningful topic, and the interrelated research has been developed for many years.

Furukawa et al. [2] proposed a two-dimensional SEA model for analyzing the characteristics of structure-born sound in a slender building and obtained the sound attenuation per unity distance. Wentang and Attenborough [3] also predicted sound pressure levels in coupled rooms using SEA method and the results are closer to the measured results than those obtained by the statistical acoustical method. In their study, the coupling between the window, doors, and walls is ignored, because the walls are so thick that most of the energy is dissipated within them and little is reradiated to other subsystems. In reality, leakage often exists in walls and windows, and many scholars found that it is crucial to transfer sound energy. Early studies by Sauter and Soroka [4] developed a theoretical model for two reverberant rooms with a slot between them. The slot was treated as a rigid rectangular piston while using the impedance function to express the relationship of sound pressures between the room volumes and slot, and only plane wave propagation was assumed through the slot. More recently, Billon et al. [5] analyzed coupled rooms with an aperture in them and proposed a diffusion model used for predicting acoustical responses taking the location into account, and the calculated results agreed well with the experimental data and those gained by the ray method. Franck et al. [6] gave a detailed review of methods for modeling apertures and presented a rigorous model for predicting the transmission loss through the aperture. In the model of Franck et al., propagating and evanescent acoustic modes were considered inside the aperture, and modal radiation impedance matrix was coupled with these modes in terms of modal contribution factors.

The aims of this paper are to take an opening into SEA model properly, to analyze the effect of leakage based on the model suggested by Gomperts and Kihlman [7], and to give constructive guidance for noise control. Section 3 presents the theoretical SEA models before and after noise control; Section 4 discusses the experimental studies, including measuring the sound pressure levels and reverberation times; Section 5 addresses the comparison of the predicted and measured results and analyzes the effect of opening and leakage on energy transfer paths; Section 6 summarizes this research.

3. Theoretical Analysis

3.1. SEA Model

In the process of building SEA model, it is complicated and of no need to express the whole vibroacoustic system exactly because of the basic statistical principle. For simplicity, it is assumed that there is no coupling between walls, floors, doors, windows, and ceilings. There are some equipments and furniture in the workshops. They provide necessary scattering conditions to satisfy statistical principle and are out of consideration in the SEA model.

Based on the above assumptions, the power flow relationships of subsystems are shown in Figure 2, where Π𝑖,in is the input power to subsystem 𝑖, Π𝑖,diss is the dissipated power in subsystem 𝑖, and Π𝑖,𝑗 is the power exchanged between subsystem 𝑖 and subsystem 𝑗.

A room system is divided into six kinds of sub-systems, including the room volume, the walls, the doors, the floor, the ceiling, and the windows. The power from the pump is inputted into the source room volume. The walls between the source room volume and the receiving room volume have direct coupling. The same coupling between ceilings exists. The door subsystem has coupling with the plasterboards. The path of transferring sound energy through the opening is represented as the direct coupling between the source room volume and the receiving room volume. Different from in the conventional SEA method, in the improved SEA model the indirect coupling between the room volumes and air gap inside the double plasterboards is ignored, but the nonresonant vibration and transmission of plasterboards [8] are included. The metal stud frame connecting two plasterboards is treated as beam class subsystems.

The basic equation for expressing the energy flow relationships between the 𝑖th subsystem and other subsystems in SEA model is𝜔𝜂𝑖𝐸𝑖𝜔𝑁𝑗𝑖𝜂𝑗,𝑖𝐸𝑗=Π𝑖,(1) where the subscripts 𝑖 and 𝑗, represent the subsystem 𝑖 and 𝑗 respectively, 𝜔 is the angle frequency, 𝜂𝑖 is the DLF, 𝜂𝑖,𝑖 is the coupling loss factor (CLF), 𝐸𝑖 is the average modal energy, Π𝑖 is the input power to subsystem 𝑖 from outside environment, and 𝑁 is the total number of subsystems. If there is no coupling between two subsystems, the CLF in (1) will be set to zero. The input power equals zero when there is no direct power from outside excitation.

The structural–structural CLF is calculated by [9]𝜂𝑠𝑖,𝑠𝑗=𝐿𝑠𝑖,𝑠𝑗𝐶𝑔,𝑠𝑖𝜋𝜔𝑆𝑠𝑖𝜏𝑠𝑖,𝑠𝑗,(2) where 𝐿𝑠𝑖,𝑠𝑗 is the junction length, 𝜏𝑠𝑖,𝑠𝑗 is the power transmission coefficient through the junction connecting structural subsystem 𝑖 and 𝑗, and 𝐶𝑔,𝑠𝑖 and 𝑆𝑠𝑖 are the group velocity and area of structural element 𝑖.

The structural–acoustical and acoustical–structural CLFs are computed by [10]𝜂𝑠𝑖,𝑎𝑗=𝜌𝑎𝑗𝑐𝑎𝑗𝜔𝜌𝑠𝑖𝜎𝑠𝑖,𝜂𝑎𝑗,𝑠𝑖=𝜌𝑎𝑗𝑐2𝑎𝑗𝑆𝑠𝑖𝑓𝑐,𝑠𝑖8𝜋𝑉𝑎𝑗𝜌𝑠𝑖𝑓3𝜎𝑠𝑖,(3) where 𝜌𝑎𝑗, 𝑐𝑎𝑗, and 𝑉𝑎𝑗 are the medium density, sound velocity, and volume of room space 𝑗, respectively, and 𝜌𝑠𝑖, 𝑓𝑐,𝑠𝑖, and 𝜎𝑠𝑖 are the surface density, critical frequency, and radiation efficiency [8, 11] of substructure 𝑖.

The acoustical–acoustical CLF is simulated as follows [9]𝜂𝑎𝑖,𝑎𝑗=𝑐𝑎𝑖𝑆𝑝4𝜔𝑉𝑎𝑖𝜏𝑎𝑖,𝑎𝑗,(4) where 𝑐𝑎𝑖 and 𝑉𝑎𝑖 are the sound velocity and volume, respectively, 𝑆𝑝 is the area of structure used for separating room volumes, and 𝜏𝑎𝑖,𝑎𝑗 is the transmission coefficient between the directly coupled room volumes. The transmission coefficient is supposed to be equal unity [6] for the case of opening and calculated by the model of Gomperts [7] for the case of leakage.

Finally, the average model energy of each subsystem can be obtained by solving (1). The squared sound pressure of acoustical subsystem is expressed by the average modal energy,𝑝2𝑎𝑖=𝜌𝑎𝑖𝑐2𝑎𝑖𝑉𝑎𝑖𝐸𝑎𝑖.(5) The details of subsystems and energy flow relationships after treatment are shown in Figure 3. Different from in Figure 2, in Figure 3 the direct acoustical–acoustical coupling between the two room volumes is ignored, in the assumption that the craftwork is so consummate that no leakage existed. The opening is filled with double plasterboards, whose material and configuration are the same as the existing one. The nominations are accordant with those in Figure 2.

3.2. Contribution Analysis

In order to guide the control work, investigation on energy transfer path is necessary. The contribution factor of the energy transfer path is defined as the ability of transferring energy and related with DLF and CLF of subsystems taking part in corresponding path. For an interesting subsystem, the total contribution from all the energy transfer paths is defined as a coefficient 𝐷, which is the average model energy ratio of the interesting subsystem and the source subsystem that is excited by external power directly𝐸𝐷=𝑟𝐸𝑠=𝐸1𝑟+𝐸2𝑟++𝐸𝑖𝑟𝐸𝑠,(6) where 𝐸𝑟 and 𝐸𝑠 are the average model energy of the interesting subsystem and the source subsystem, respectively, and 𝐸𝑖𝑟 represents the contributed energy of the 𝑖th energy transfer path to the overall energy of the interesting subsystem.

Separating (6) out, the contribution of each energy transfer path, also named the path loss factor [12], is described as the following equation:𝐷𝑖=𝐸𝑖𝑟𝐸𝑠.(7) For example, there are 𝑛 subsystems taking part in the route of the 𝑖th energy transfer path. From the source subsystem to the interesting subsystem, these acting subsystems are connected in the form of exchanging energy and supposed to be coupled one by one without the situation of one subsystem couples with two subsystems. Actually, one subsystem often couples with several other subsystems. If a subsystem couples with other two subsystems, the situation will be treated as two different paths respectively. Taking the first energy transfer path as a example, assuming there are three subsystems in the middle of this transmission path, denoting these three subsystems as the 𝑑th, 𝑒th, and 𝑓th subsystems, then the path loss factor is computed as𝐷1=𝐸1𝑟𝐸𝑠=𝜂𝑠_𝑑𝜂𝑑_𝑒𝜂𝑒_𝑓𝜂𝑓_𝑟𝜂𝑑𝜂𝑒𝜂𝑓𝜂𝑟,(8) where 𝜂𝑠_𝑑 is the CLF between the source subsystem and the 𝑑th subsystem, and the physical meanings are analogically for 𝜂𝑑_𝑒, 𝜂𝑒_𝑓, and 𝜂𝑓_𝑟. Symbols 𝜂𝑑, 𝜂𝑒, 𝜂𝑓, and 𝜂𝑟 are the DLFs of subsystem 𝑑, 𝑒, 𝑓 and the interesting subsystem, respectively.

Equation (7) is divided by (6), and the percentile of each contributor can be obtained𝑃𝑖=𝐷𝑖𝐷=𝐷𝑖𝑖𝐷𝑖.(9)

4. Experimental Studies

In order to understand the acoustical properties of the pump and obtain data for calculation and validation, some experimental work was finished firstly before noise control. The motor of the pump runs in a rotor speed around 2900 r/min, which is the normal used speed but not the maximal one. The measurement locations are distributed symmetrically in the center line of the source room and receiving room respectively. The measured average sound pressure levels are shown in Figure 4.

From the curves in Figure 4, it can be found that the maximum response in both rooms is around 1.25 kHz, which is the harmonic frequency of the rotor. This frequency is in the sensitive frequency range of human hearing, around 1 kHz. Consequently, a person in the receiving room will feel very uncomfortable if the pump works.

Furthermore, attention should be paid to the overall sound pressure level, which is 88.7 dB(A) in the source room and 84.7 dB(A) in the receiving room, respectively. Unfortunately, the sound pressure level in the source room exceeds the regulation of 85 dB(A). However, the value in the receiving room just arrives the limitation, but it will also exceed 85 dB(A) if the pump runs in a speed which is a little larger than 2900 r/m.

From the above analysis of measured results in coupled workshops, it is required that noise treatment should take place. The ascendant decision is to fill the opening. A single side of the double plasterboards used for filling the opening is shown in Figure 5. The thickness is 12.5 mm.

Similarly, the measurement of acoustical responses was also carried out after noise treatment, and the sound pressure levels are plotted in Figure 6.

Damping loss factor (DLF) is one of the basic parameters in SEA modeling and used for predicting the power dissipated inside the subsystem. Because it is unrealistic to measure the DLF of structural subsystem separately, approximate values of concrete, brickwork, plywood, and glass are cited from [13]. Jaime and Manuel [14] proposed a fitting formula for computing DLF of plasterboard, as follows:𝜂𝑑_plasterboard=0.4171𝑓0.4467.(10)

The DLF of room volumes can be calculated by measuring their reverberation time 𝑇60. The relationship between the DLF and the reverberation time 𝑇60 can be obtained from the half-power bandwidth method and is expressed as follows:𝜂𝑑=2.2𝑓𝑇60.(11)

The measured DLFs of the room volumes before and after noise control are shown in Figure 7. Because the source power is sufficient above 100 Hz, the measured results are reliable. It can be found that the DLFs of these two workshops have a great agreement above 400 Hz before control and have little difference at almost all frequencies after control.

5. Results and Discussion

5.1. Before Noise Control

The detailed values of material property and DLF are listed in Table 1.

Based on above analysis, using the acoustical response in the source room as the input condition for (1), the predicted sound pressure level difference between the coupled workshops is plotted in Figure 8. Error range of 3 dB is given in the figure for analyzing the deviation between the predicted and measured results. There are many causes for the prediction error. From [6], if the sound transmission coefficient through the opening equals unity, the maximum error is 2 dB. The measurement error is setting to 1 dB in sound pressure level meter (B&K2238) during experiment. Hence, the total prediction error is larger than 3 dB because of an other undetermined error coming from hypotheses proposed in the foregoing section.

From the results in Figure 8, it is found that the maximum noise reduction is nearly 7 dB(A) around 200 Hz and the average noise reduction is 4 dB(A) from 100 Hz to 8 kHz. It is noticeable that most of the measured results are in the error bar and the maximum deviation is approximately 5 dB(A) at 160 Hz and 200 Hz, so the theoretical model is reliable.

In addition, the contribution of the most important energy transfer path and other ones is plotted in Figure 9, where the quantity of y-axis is the contribution in the form of percentage. Figure 9(a) represents that the sound energy in the source room transmits through the opening to the receiving room, and Figure 9(b) is the contribution of other paths except that in Figure 9(a). It is shown that the most important energy transfer way is that the sound energy transmits through the opening directly, and the percentage is 15% at a low frequency of around 100 Hz and increases smoothly until 400 Hz to more than 95%, and the value has no evident changes except 3.15 kHz with the percent of 83%. The comparison between the most significant path and other ones indicated that the treatment should be focused on the opening and other contributors can be ignored, especially at the intermediate and high frequencies.

5.2. After Noise Control

From the prediction and analysis before noise control, it is affirmed that most of the sound energy in the noisy source room is transmitted to the receiving room through the opening and filling it is a straightforward way to control the noise level in the receiving room. But if leakage appears during the treatment work, the noise reduction will be affected remarkably [7]. Consequently, analyzing the noise reduction with a different leakage area is meaningful to practice. Figure 10 gives three cases of configuration of a different leakage area that will be discussed in the following content. The different area is described by different width and consistent length and depth. The length is 15 m and the depth is 0.09 m.

The predicted sound pressure level differences, corresponding to the cases in Figure 10, are shown in Figure 11. It is shown apparently that the leakage is of great importance to the noise reduction. When there is no leakage existing between the designed and existing plasterboards, the effect of noise treatment is wonderful above 630 Hz, and the average sound pressure level difference reaches 49 dB(A) in the whole interesting frequency domain. If there is 0.1% leakage, the noise reduction will decline from 400 Hz of approximately 23 dB(A) and reduce to approximately 20 dB(A) at 8 kHz, compared with the values of no leakage, and the average sound pressure level difference is 20.8 dB(A). When the area of leakage increases to 1% of the total area of the plasterboards, the noise reduction is about 5 dB(A) higher than the quantity of no treatment at low frequencies and is almost the same with the value of 0.1% leakage at high frequencies; and the average sound pressure level difference drops to 13.2 dB(A). It can be concluded that the area of leakage changing from zero to nonzero will affect the noise reduction at high frequencies more significantly and with the increase of the area of leakage, the influence of leak becomes more remarkable at low and intermediate frequencies.

According to the conclusion from Figure 11, it is suggested that the padding plasterboard should connect with the existing one as the more sealed, the better. Through observing the accomplished controlling work, there is no obvious leakage existing. Therefore, the SEA model with no leakage was used to predict the noise reduction after control. The measured and predicted sound pressure level difference is drawn in Figure 12. The highest analyzing frequency is 4 kHz, because of the insufficient signal noise ratio, which is different from the results before control.

The average noise reduction is 26.7 dB(A) and the maximum reduction of noise is about 30 dB(A). Almost all measured data drops in the error range of 3 dB, so the reliability of theoretical model is validated again.

6. Conclusions

Some research on predicting noise reduction and controlling noise in coupled workshops was finished by using SEA method, including the cases of considering opening, leakage, and perfect situation without sound leak. The opening was taken as a filter in which the transmission coefficient between the coupled workshops through it equals unity. The leakage was taken into consideration by adopting the model of Gomperts et al..

The measured sound pressure level before noise control affirmed that the acoustical responses in both workshops exceed the noise exposure regulation of workplace and need to be controlled. Before treatment, most of the measured sound pressure level difference is in the error bar of prediction of 3 dB. The average noise reduction is 4 dB(A) and the most important way to transfer sound energy is through the opening directly and occupies more than 95% of the total contributors above 400 Hz.

After noise control, the measured results also have good agreement with the prediction. By comparing the noise reduction before and after control, the sound pressure level difference increases by 22.7 dB(A) in the form of overall sound pressure level. It is also concluded that leakage is significant to noise reduction. When the leakage changes from none to existing, the effect of decreasing noise reduction is more observable at high frequencies, and with the increment of the leakage area, the noise reduction at low and intermediate frequencies is affected more remarkably.

Acknowledgments

This research has been undertaken in the University of Western Australia (UWA), under the joined PhD program between the Northwestern Polytechnical Universtiy (NWPU). Meanwhile, the experiment work is finished in the School of Civil and Mechanical Engineering in UWA and has received support from Mr. Rob Greenhalgh for organizing and arrangement. The group of Professor Krish Thiagarajan, Dr. Hongmei Shun, Dr. Yanni Zhang, and Dr. Ye Zhihui also provided assistance for the measurement work. The financial supports from UWA and the joined program and all the above-mentioned people are gratefully acknowledged.