Abstract

Several techniques have been described to modify the surface of titanium to make it more bioactive. Heat treatment (HT) and sodium hydroxide treatment (NaOH) have been used and can change the crystallinity and surface chemistry of titanium implants. However, no studies have systemically focused on comparing these different methods and their effect on the bioactivity of Ti. Therefore, in this study, Ti substrates were systematically treated using HT, NaOH, and a combination of HT and NaOH. The Ti plates were heat treated at various temperatures, and the plates were subjected to HT followed by soaking in NaOH or first soaked in NaOH and then heat treated. The morphology, crystallinity, hardness, water contact angle, and surface energy of the samples were analyzed as well as the bioactivity after immersion in PBS. Morphology and crystallinity changed with increasing temperature. The difference was most pronounced for the 800°C treated samples. The water contact angle decreased, and the surface energy increased with increasing temperature and was highest for 800°C. The rutile surface showed faster hydroxyapatite formation. NaOH treatment of the HT Ti samples increased the surface energy and improved its bioactivity further. Also, HT of NaOH samples improved the bioactivity compared to only HT.

1. Introduction

Titanium has become a well-established material in orthopedic and dental applications because of its biocompatibility, strength, and corrosion resistance [13]. One of the key reasons for Ti’s ability to be tolerated and integrated into bone tissue is its surface properties, which is mainly correlated to the thin titanium oxide surface layer that forms spontaneously in air [4]. But there is room for continued improvement of Ti’s stability in host tissue, for example, via surface treatments to enhance the positive effect of the surface oxide. Several techniques have been used to modify the surface of titanium to increase its bone integration or even produce a bioactive surface (to promote bone bonding) [58]. Examples of such methods include acid etching of the Ti surface to enhance the surface roughness and coating the titanium substrate with a hydroxyapatite to form a surface that is similar to bone tissue [6, 7, 9]. One coating technique used for both bioactivity testing and HA coating method is the biomimetic process developed by Uchida et al. [8].

Bioactivity of a material is defined as the ability to form a chemical bond to bone in vivo [10]. In Kokubo’s method, an implant material is soaked in a simulated body fluid (SBF) at 37°C for up to four weeks. The simulated body fluid is supersaturated towards hydroxyapatite formation. If hydroxyapatite forms on the surface within the four weeks period, the implant material is deemed to be bioactive. It has been later proven that in essence, a bioactive material has a negative surface charge in the SBF solution that in turn promotes the formation of hydroxyapatite on/at the surface.

The natural titanium oxide that forms spontaneously on Ti is negatively charged at pH 7.4. The Ti–OH groups on the surface become deprotonated when immersed in SBF solutions to form negatively charged groups [11]. And there are different methods to enhance the negative charge on titanium surface further, for example, formation of a crystalline titanium oxide and chemical treatments [9, 12]. For chemical treatments, a common method is to produce a sodium titanate layer on its surface via soaking the Ti implant material in a high concentration NaOH solution. The treatment of titanium with sodium hydroxide produces a fine network structure of nanometer scale on the surface of the titanium metal [13]. Surface oxidation using heat treatment (HT) and plasma immersion is commonly used to increase the crystallinity of the titanium oxides. Combined sodium hydroxide soaking and HT has previously been applied to a porous titanium layer on a hip implant and has been used clinically in Japan since 2007 [14]. This treatment produces a surface roughness on the nanometer scale with high specific surface area and has been found to release no ions in vivo [13]. The role of the oxide layer on the chemical and biological properties of titanium has been demonstrated in several studies [1518]. The oxide layer also has an important role in the adsorption of proteins and calcium and phosphate ions on the surface of titanium in vivo [19]. Oxide thickness and porosity have been shown to have a strong effect on the in vivo performance.

There are several studies in the literature that compares the influence of different surface treatments of Ti on the bioactivity [1928]. The influence of thermal treatment and different solution treatments on the bioactivity has been tested. However, no studies have systematically compared the differences in bioactivity of nontreated Ti, heat treatment Ti, sodium hydroxide treatment Ti, or a combination of these treatments of Ti on the bioactivity. Therefore, to obtain more knowledge about the influence of bioactivity of Ti, a systematic evaluation of the different treatments is needed. In this study, we systematically compare different treatments of titanium that are commonly used. The surface morphology and surface energy of the Ti surface treated with these different methods is evaluated. Finally, the HA formation (in vitro bioactivity) on the surfaces subjected to these different treatments as function of soaking time is investigated.

2. Materials and Methods

2.1. Sample Preparation

Titanium grade 2 plates, size 10 × 10 × 1 mm, were prepared according to different treatment groups; see Table 1. Sodium hydroxide pellets were purchased from Sigma Aldrich (USA). These NaOH pellets were dissolved in deionized water to obtain a 5 M NaOH solution. Ti control samples were compared to only NaOH soaking, only HT from 200 to 800°C, and combinations of HT followed by NaOH soaking or NaOH soaking followed by HT. Prior to the treatments, the samples were cleaned in acetone, ethanol, and deionized water for 15 min, respectively, and dried at 37°C prior to analysis. The HT of the Ti substrates was performed at the different temperatures for 1 h holding time with a ramping rate of 5°C/min.

2.2. Bioactivity Testing

For testing the bioactivity, the samples were immersed in Dulbecco’s phosphate buffer saline solution (PBS, Aldrich, USA) for different time periods, 1 day, 4 days, and 7 days, at 37°C. Afterwards, the samples were gently cleaned in deionized water and dried at 37°C prior to analysis.

2.3. Analysis
2.3.1. Surface Morphology and Crystallinity

The influence on the morphology of the Ti surface due to different surfaces treatments was analyzed by scanning electron microscopy (SEM, LEO 1550-SEM). SEM was also used to check the morphology of the surfaces after immersion in PBS solution.

X-ray diffraction analysis (XRD) (D5000, Siemens) using Cu K radiation ( Å) was used to evaluate the crystallinity of the samples after the different treatments as well as after immersion in PBS. An FTIR (Bruker IFS 66 v/s FTIR with an MCT detector that was LN2 cooled) with a equipped ATR cell was also used to characterize the samples after immersion in PBS. Nontreated Ti was used as background.

2.3.2. Hardness Measurements

To study the influence of surface treatments on the hardness of the samples, hardness measurements were performed. Hardness of the titanium plates before and after the different treatments was evaluated using the Vickers microhardness tester. The load used was 100 g.

2.3.3. Contact Angle Measurements

The wettability of the different surfaces was analyzed by measuring the water contact angle. The measurements were performed using the software Dataphysics OCA 20. The surface energy of the Ti surfaces before and after treatment were also calculated using an equation that shows the relationship between the surface energy components, liquid components, and contact angle [29] as follows: where is the dispersive component, and , are the polar components.

From this equation, the surface energy can be calculated by dispersing drops of three known liquids. In this study, three liquids were used: water, diiodomethane, and formamide [3032].

3. Results

3.1. Surface Properties

The surface thermally oxidized at 800°C showed the most difference in morphology compared to the lower temperatures; see Figure 1. There was a marked difference between the samples soaked in NaOH first and then HT (group IV) and group III that was first heat treated and then soaked; compare Figures 2 and 3. The NaOH soaked surfaces show a porous gel-type of surface structure. For higher temperatures, the thicker oxide layer formed seemed to hinder the formation of the porous structure; see Figure 2. For surfaces that first formed, the porous NaOH structure and subsequent subjected to HT did not lead to any significant change in morphology; see Figure 3.

Rutile peaks were observed in the XRD pattern after heat treatment at 800°C. There were some oxide peaks observed in the patterns for the surfaces treated at the lower temperatures; see Figures 4, 5, and 6. Sodium titanate (Na2Ti5O11) peaks were detected for the Ti treated in 5 NaOH solution as well as group IV. Group III did not show any Na2Ti5O11 peaks; see Figures 46.

The hardness measurements also showed differences depending on surface treatment; see Figure 7. The hardness was highest for 800°C, and for the samples subjected only to heat treatment, there was no significant difference between Ti, HT200, HT300, and HT500. The overall trend though was increase of hardness with temperature. Interestingly, the hardness for group III was higher than for the other groups, but the marked increase in hardness at 800°C was not present; see Figure 7.

The water contact angle decreased with increased temperature for group II; see Figure 8. There was a decrease in water contact angle and an increase in surface energy for groups I, III, and IV compared to group II and the Ti control; see Figures 8 and 9. And the surface energy increased with increased temperature for group II; see Figure 9. Again, group IV behaved differently from the other groups showing a higher surface energy than the other.

3.2. Bioactivity Testing

Bioactivity testing of the samples showed that there was a clear difference in the apatite formation between the different groups. On samples of group II, apatite formation was only observed on the 800°C treated surface after 1 week soaking. The 200°C, 300°C, and 500°C surfaces showed no apatite formation; see Figure 10, regardless of the soaking time. This was also confirmed in the XRD analysis; see Figure 11.

The Ti surfaces from group III showed improved apatite formation ability compared to Ti (control); see Figures 12 and 13. The apatite formation was similar for the group II after 1 day soaking. However, after 4 days soaking, apatite formed on the HT500-NaOH and HT800-NaOH surfaces. All the surfaces were covered by apatite after 1 week soaking in PBS; see Figure 12. Group IV showed the best bioactivity compared to the other groups; see Figures 14 and 15.

No apatite formation was observed after 1 day; see Figures 14(a), 14(d), 14(g), and 14(j). After 4 days soaking, apatite formed only on the NaOH-HT800 surface; see Figures 14(b), 14(e), 14(h), and 14(k). After 1 week soaking, apatite was detected on all the treated surfaces except NaOH-HT500 surface; see Figures 14(c), 14(f), 14(i), and 14(j). Figure 16 shows the FTIR spectra of the samples of Ti-NaOH and HT800-NaOH, in the wave number range 1200–500 cm−1 which covers the bending and stretching absorption regions of hydroxyapatite. There is no obvious absorption of phosphates for the Ti-NaOH sample. Absorption bands for phosphate were observed at around 1085 cm−1, and the intensity was increased with immersion times. Regarding all other samples, Ti showed a similar spectrum as Ti-NaOH, and surface-treated Ti samples also showed similar spectra as HT800-NaOH, but the intensity was different.

4. Discussion

In this study, the influence of commonly used surface modification methods on morphology, crystallinity, surface energy and water contact angle, and the bioactivity of pure Ti was analyzed. The results show that the differences found could be related to the potential bioactivity.

The morphology and the topography of the samples changed with heat treatment and sodium hydroxide treatment. The difference of HT samples was most pronounced on the Ti specimen heat treated at 800°C. At this temperature, the rutile phase was achieved, and the surfaces also seemed to become rougher with HT, which has been show in previous studies [33, 34]. Extensive oxidation of the surfaces occurs at 800°C, which results in the increase in hardness and also in the marked differences in surface properties. Originally, attempts were made to determine the oxide thickness as function of temperature, but the oxide thickness could not be determined with any accuracy. Such data would give important input to the understanding of the growth mechanisms and perhaps also on the connection to oxide crystallographic phase composition. Very little data on this topic can be found in the literature. Another drawback with present study and other studies is the lack of information about the actual surface charge as function of the surface modification technique. So far, no method has been proposed that can easily determine the charge; instead, the present investigation determined the surface energy and wettability.

The increased wettability with increased temperature was connected to the increase in surface energy, and this could improve the interaction between the implant surface and cells and proteins in vivo [3537]. A decrease in water contact angle with increase of temperature treatment of the Ti was also shown in the testing. The surfaces treated at 800°C showed a formation of rutile, regardless of soaking in NaOH or not. Heat treatment at 800°C shows a faster apatite formation compared to the other temperatures. This surface also had the lowest contact angle and the highest surface energies which could explain its superior apatite formation ability. The increase in bioactivity observed in this study is in agreement with previous works that have concluded that the surface energy, wettability, and topography are important for the capability to induce apatite formation [35]. The experiments also showed that sodium hydroxide treatment (NaOH) of the Ti increases the surface energy compared to surfaces subject to only heat treatment. The increase in surface energy after NaOH treatment may explain why the bioactivity is higher on NaOH + HT Ti as well as the obvious increase in number of OH group on the surface.

5. Conclusions

In this study, the effect of different treatments on the morphology, crystallinity, hardness, surface energy, and bioactivity was studied. The results showed that for the HT samples, the bioactivity and surface energy were highest for the Ti specimen treated at 800°C. Sodium hydroxide treatment of the HT samples increased the surface energy and improved the bioactivity compared to Ti with only HT. Also, NaOH treatment followed by HT increased the bioactivity compared to only HT. The decrease in water contact angle and increase in surface energy could be due to the more porous surface structure after sodium hydroxide treatment. The results in this study confirmed that the wettability and surface energy are important factors for apatite formation. Low water contact angle and high surface energy of Ti surfaces were good for a fast HA deposition.

Conflict of Interests

The authors have declared that no conflict of interests exists.

Acknowledgments

This work was supported by BIOMATCELL, VINN Excellence Center of Biomaterials and Cell Therapy. The authors also thank Dr. Max Wolff from Department of Physics and Astronomy, Uppsala University, for his help with the contact angle measurements, and Dr. Shuanglin Hu from Department of Chemistry, Uppsala University, for his help with calculations of surface energy.