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Advances in Acoustics and Vibration
Volume 2012, Article ID 278082, 10 pages
http://dx.doi.org/10.1155/2012/278082
Research Article

The Effects of Inlet Box Aerodynamics on the Mechanical Performance of a Variable Pitch in Motion Fan

Fläkt Woods Limited, Axial Way, Colchester, Essex CO4 5ZD, UK

Received 10 August 2012; Accepted 3 December 2012

Academic Editor: Mohammad Tawfik

Copyright © 2012 A. G. Sheard. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

This paper describes research involving an in-service failure of a “variable pitch in motion” fan’s blade bearing. Variable pitch in motion fans rotate at a constant speed, with the changing blade angle varying the load. A pitch-change mechanism facilitates the change in blade angle. A blade bearing supports each blade enabling it to rotate. The author observed that as the fan aerodynamic stage loading progressively increased, so did the rate of blade-bearing wear. The reported research addressed two separate, but linked, needs. First, the ongoing need to increase fan pressure development capability required an increase in fan loading. This increase was within the context of an erosive operating regime which systematically reduced fan pressure development capability. The second need was to identify the root cause of blade-bearing failures. The author addressed the linked needs using a computational analysis, improving the rotor inflow aerodynamic characteristics through an analysis of the inlet box and design of inlet guide vanes to control flow nonuniformities at the fan inlet. The results of the improvement facilitated both an increase in fan-pressure-developing capability and identification of the root cause of the blade-bearing failures.