Transportation Laws for Carbonate and Sulfate Ions in Concrete Based on Compartment Model

Wang, Boxin; Fang, Ruichang; Chai, Xu; Wang, Qing

doi:https://doi.org/10.1155/2020/1769186

Advances in Civil Engineering

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Abstract Introduction Conclusions Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2020 | Article ID 1769186 | https://doi.org/10.1155/2020/1769186

Transportation Laws for Carbonate and Sulfate Ions in Concrete Based on Compartment Model

Boxin Wang,¹Ruichang Fang,¹Xu Chai,¹and Qing Wang¹

Academic Editor: Valeria Vignali

Received06 Feb 2020

Revised29 Jun 2020

Accepted08 Jul 2020

Published23 Jul 2020

Abstract

Transportation of carbonate and sulfate ions in concrete under the drying-wetting cycle environment is similar to the ingression and elimination of medicine in human body. Given this similarity, such a process is described dynamically using the classic compartment model in pharmacokinetics. The compartment model was applied to predict the content of carbonate and sulfate ions in different regions of concrete. Factors such as water-cement ratio, salt category, carbonate-ion and sulfate-ion attack depth, and drying-wetting cycle were synthetically considered in the compartment model. In conjunction with the prediction value of the compartment model, the experiment data uniformly distributed two sides of the model curve, and the difference is within the accepted range, thus verifying the reliability of the model prediction consequence. The compartment model in this article provides references for predicting the drying-wetting varied cycles and ions attack depth of concrete under carbonate and sulfate ions attack.

1. Introduction

The western region of Jilin Province is not only one of the three largest carbonate salinized soil regions worldwide but also the largest carbonate salinized soil region in China. The salinized soil considerably damages the local concrete structures. Degradation of local buildings increases rapidly due to the coupling action of saline soil and drying-wetting climate cycle, greatly shortening the service life and durability of concrete structure. In this article, as shown in Figure 1, Da’an, Nong’an, and Zhenlai in western Jilin Province were selected for practical engineering environment to research the influence the coupling action of ions attack and drying-wetting cycles on the durability of structure and investigate the transportation laws of carbonate and sulfate ions in concrete.

To date, many theoretical methods have been used to describe the transportation of ions in concrete, such as Fick’s second Law, which has been employed by Vera et al. [1], Jin et al. [2, 3], Zhou et al. [4, 5], He et al. [6], Zhang et al. [7], and Hu et al. [8]. The dual porous medium model had been carried out by Yan et al. [9, 10]. The multiscale model and composite sphere model had been used by Liu et al. [11], Sun et al. [12–14], and Gao et al. [15]. Kari et al. [16] and Lin et al. [17] simulated the transportation behavior through the software PHREEQC. Bary et al. [18] developed and applied a chemo-transport-mechanical model for simulating the external sulfate attack in Portland cement pastes and mortars. The cellular automaton (CA) model had been adopted by Cao et al. [19] to imitate the transportation behavior. Zhang et al. [20] established a one-dimensional mathematical coupled model of hydraulic-thermal-salt and modeled moisture migration and salt transport by numerical simulation.

To describe the transportation behavior of ions in concrete during the immersion stage, Fick’s second law was adopted by many scholars. Rich achievement has been acquired after employing this law. However, adopting Fick’s second law in a changing outside environment is inadvisable. The concentration gradient will change when the concentration of pore solution varies, and the coefficient of permeability will change accordingly. Fick’s second law cannot dynamically and accurately describe this process. In addition, when defined in the immersion stage, saline soil covers the concrete or immerses in the pore solution followed by the dehydration stage (ion elimination process) in which the concrete emerges from solution or exposes to air when the environment outside changes due to thee drying-wetting cycle. Fick’s second law can only describe the immersion stage. The dehydration stage (ion elimination process) cannot be described accurately.

Drying-wetting cycles provide dynamic foundation for carbonate and sulfate ions ingression and elimination in concrete. When the transportation of ions in concrete is compared with the ingression and elimination of medicine in human body, results infer that both processes are under specific dynamic foundation and exhibit ingression and elimination during transportation. Therefore, the classic compartment model in pharmacokinetics is brought in to dynamically describe the transportation of carbonate and sulfate ions in concrete under the drying-wetting cycle environment. The compartment model can improve the incapability of Fick’s second law to describe the dehydration stage (ion elimination process), carbonate and sulfate ion ingression, and elimination in concrete under the action of drying-wetting cycle environment. The chamber model is more suitable to describe the migration law of and in concrete under the dry-wet cycle mechanism. According to the precision requirements of ion concentration in concrete, the internal area of concrete can be divided into several chambers according to certain rules. The dynamic foundation of the external system ensures the ion flow in and out of each chamber and exchange. Between the two, the compartment model is a more appropriate method to dynamically describe the carbonate and sulfate ion transportation in concrete.

2. Compartment Model

2.1. Model Assumptions

(1)Effect of microcracks’ self-healing ability in concrete is not considered(2)How water influences pores in concrete and microcrack structure is not considered(3)The volume of pores in different compartment remains steady during the drying-wetting cycles(4)In the behavior of ingression and elimination from salt solution to convective area and from convective area to diffusion area, the rate of transfer is proportional to the concentration of the solution

2.2. Determination of Compartment Number and Demarcation among Different Regions

In conjunction with dealing with carbonate and sulfate ions content-concrete erosion stage, the number of compartments can be preliminarily determined. Three certifications of determining the number of compartments are available [21], and one of them is based on residual sum of squares ():where means the experiment data of ion content and means the fitting ion content.

Another certification is the degree of fitting ():

Finally, Akaike’s Information Criterion (AIC) value is the most used certification to determine the number of compartments:where N means the number of experiment data, P means number of parameters in the selected model, and means residual sum of squares.

According to this certification, the calculated parameter provides enhanced accuracy as AIC value is the least when different methods are selected to fit the curve for similar model. The compartment model can avoid overfitting effectively and limit the use of complex function. Using more than three compartments for practice is inappropriate.

To determine the number of compartment and divide concrete into different regions properly, the employment of analysis and consequence comparison of carbonate and sulfate ion content-concrete attack stages was necessary, followed by the calculation of AIC value. The result indicates that when the concrete is converged into one compartment, the phenomenon of the carbonate-ion content and sulfate-ion content rapidly declining in concrete cannot be described and explained accurately. Likewise, dividing the concrete into three different compartments can lead to the overfitting of curve. Considering this finding, two compartments can accurately describe ion transportation in concrete and meet the requirements of precise calculation precision.

Recommendation from engineering project Dura Crete [22] in Europe provides reference to divide concrete into proper compartments, suggesting that the concrete can be divided into regions of convection and diffusion and two compartments correspondingly. Figure 2 shows that the drying-wetting cycle region of concrete is divided into convection region, whose depth is Δx, and diffusion region, whose depth is l−Δx.

According to the carbonate-ion and sulfate-ion attack depth experiment, after 180 days of drying-wetting cycle, the ions attack depth became limited. The ion content reached almost 0 at 20 mm attack depth, and the ion content declined rapidly at 5 mm attack depth. The length of convection region was nearly 1/5∼1/4 the depth of the concrete protective layer. The carbonate-ion and sulfate-ion attack depth curve matches well with the conclusions presented in research on ion attack depth in concrete [16, 18, 23–25]. Therefore, the average convection region ion content ranges from 0 to 5 mm, and the average diffusion region ion content ranges from 5 mm to 20 mm.

Comprehensively considering the calculation of AIC value and the recommendation of engineering project Dura Crete in Europe, a two-compartment model was adopted to describe the ion transportation in concrete.

2.3. Establishment of Model

Drying-wetting cycle condition provides dynamic foundation for carbonate and sulfate ions ingression and elimination in concrete. When defined in the immersion stage, the concrete immerses into the salt solution stage (elimination stage) and then the concrete emerges from salt solution or exposes to air.

Based on the model assumptions, a two-compartment model can be established.

x_i(t) means the mass of solute at t moment, i = 1, 2, x_i^′(t) means the gradient mass of solute, i = 1, 2, k_ij means the transfer rate from compartment i to compartment j, and f₀(t) means attack rate.

k₁₂x₁ means the transfer rate from compartment 1 to compartment 2, k₂₁x₂ means the transfer rate from compartment 2 to compartment 1, and k₁₃x₁ means the transfer rate from compartment 1 to solution outside. The gradient of x₁(t) is composed of k₁₂x₁, k₂₁x₂, k₁₃x₁, and f₀(t). The gradient of x₁(t) is composed of k₁₂x₁ and k₂₁x₂.

The following equation can be acquired according to the model assumptions [25]:

The relationship among x_i(t), c_i(t), which is the concentration of compartment, and V_i(i = 1, 2), which is the volume of compartment, is expressed as follows:

If we substitute equation (5) into equation (4), then we can acquire the following equation:where c_i′(t) means the gradient of ion concentration; in the equation, i = 1, 2.

2.4. Solution of Model

The solution of linear differential equation with constant coefficients comprises the general solution of homogeneous equation and the special solution of inhomogeneous equation. The general solution of linear homogeneous system of equations is expressed as follows:where α and β can be determined by

To acquire the special solution of inhomogeneous equation and solve equation (6), we set f₀(t) and initial condition.

The volume in which salt solution ingresses into concrete holes in comparison with the volume of salt solution can be ignored, so we regarded ion initial concentration as constant. We accepted that the transfer rate is constant k₀. Accordingly, the initial condition can be written as follows:

Combining the initial condition of equation (9), the solution of equation (6) can be acquired as follows:

Equation (10) presents the proposed two-compartment model that can describe the ion content in distinct regions of concrete at different attack ages.

3. Experiment

3.1. Experiment Material and Mix Proportion

Cement: 42.5 ordinary Portland cement.

Sand: river-sand with an average fineness modulus of 2.4∼2.9.

Stone: limestone gravel with particle size of 5 mm∼10 mm.

Water: distilled water.

Water-reducing admixture: Sika III produced by SIKA Corporation.

The mix proportions of concrete are listed in Table 1.

3.2. Design for One-Dimensional Ion Attack Coating System

The scale of specimen was 100 mm × 100 mm × 100 mm. The average compressive strength of two kinds of concrete cube specimens was 36.08 MPa (mixture A) and 45.14 MPa (mixture B) according to standard ASTM C39 (Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens) after the water curing of 28 days. The concrete specimen was designed to suffer one-dimensional ion attack to avoid the influence of gravity on ion transportation and the coupling action at the corner of specimen by two-dimensional ion attack. The concrete specimens were designed to wear the coating system to achieve one-dimension carbonate and sulfate ion transportation in concrete, as shown in Figure 3.

Firstly, the epoxy resin glue was put on the four adjacent sides of specimen surface. Secondly, the epoxy resin glue was covered with plastic wrap. Finally, the specimen was put near electric baking fan for the epoxy resin glue to solidify faster.

3.3. Preparation for Sodium Carbonate and Sodium Sulfate Solution

Table 2 shows the major salt in the saline soil in western Jilin province and the solubility at 20°C. A sizable amount of carbonate and sulfate ions was found on the sampling from the experiment spot. To ensure similarity of the ions attack result to real pore solution concentration in salinized soil region and consider the solubility of the solute selected, 5% sodium carbonate and sodium sulfate solution were prepared, respectively. The selection of concentration of 5% of exposure solution is also recently reported elsewhere among durability studies [26, 27].

3.4. Experiment Procedure

We selected the method provided in the ASTM C1894-19 Standard Guide for Microbially Induced Corrosion of Concrete Products [28], after comprehensively comparing the test methods used in the literature [29]. Drying-wetting cycle mechanism during experiment is shown as Figure 4.

Firstly, the specimens were soaked in the salt solution for 15 h. Secondly, the specimens were taken out of solution and ventilated for 1 h. Thirdly, the specimens were dried for 6 h at 60°C (±2°C). Finally, the specimens were ventilated for 1 h. All procedures above made up one cycle. The ion content in concrete was tested at 20, 40, 60, 80, 100, 120, 140, 160, and 180 days. The pores and the microstructure in concrete were also observed by SEM [30] at the end of the experiment (180 days). The experiment procedure of ion content test in concrete is shown as Figure 5.

(a)

(b)

(c)

(d)

(e)

(f)

(g)

Firstly, we dealt with the concrete at different cycles with cutting machine according to varied carbonate ion and sulfate ion attack depth and then placed the concrete slide under the press machine and grinded little concrete block in the mortar. Following this, we selected the concrete powder picked from the 0.08 mm griddle. Secondly, we took 5 g concrete powder by using an electric balance with a precision of 0.1 mg, added in 100 mL distilled water and 10 mL 1 : 1 hydrochloric acid solution, shook sufficiently, and allowed ions to dissolve adequately by warm water bath. Thirdly, we added 10 mL 10% barium chloride solution according to the barium sulfate gravimetric method, collected precipitate and put it in 800°C high temperature stove, and weighed the mass of precipitate after completely cooled. Finally, we calculated the ion content using the equation in the barium sulfate gravimetric method (precision requirement is 0.01%).

3.5. Experiment Result

According to the aforementioned experiment procedures, we tested the carbonate ion content and sulfate ion content in different attack depths of concrete every 20 days until we reached a total of 180 days. Figure 6 shows the relationship between the test results of ion content in different attack depths of concrete and varied drying-wetting cycles.

(a)

(b)

(c)

(d)

4. Model Evaluation and Result Analysis

The laws for ion content development in the convection and diffusion regions of concrete with water-cement ratios of 0.45 and 0.55 that suffered from the attack of sodium carbonate whose concentration is 5000 mg/L are as follows:

The laws for ion content development in the convection and diffusion regions of concrete with water-cement ratios of 0.45 and 0.55 that suffered from the attack of sodium sulfate whose concentration is 5000 mg/L are as follows:

The points in Figure 7 are drawn referring to experiment data, and the curves are drawn according to equations (11)–(14). Figure 7 illustrates the relationship between varied drying-wetting cycles and the concentration of ions when setting the times of drying-wetting cycle as abscissa and setting the concentration of ions in the convection and diffusion regions of concrete as ordinate. Photos of SEM at 180 days are also provided to reflect the percent of pores and the microstructure of pores in different regions of concrete.

We drew the following conclusions:(1)The water-cement ratio affects the transportation channels in concrete by influencing the pores in concrete. The microstructure in concrete shown in the SEM images in Figure 7 implies that higher water-cement ratio makes microstructure porous and vice versa the microstructure appears dense, and these ions are easier to attack when the times of drying-wetting cycle, carbonate-ion and sulfate-ion attack depth, and ion category are similar. As the water-cement ratio increases, the P value becomes bigger. Apart from these conclusions, the concentration of ions in concrete with water-cement ratio of 0.55 is higher than that in concrete with the water-cement ratio of 0.45. The concentration of sulfate ion in concrete whose water-cement ratio is 0.55 is 8.98% higher than that in concrete whose water-cement ratio is 0.45. The concentration of carbonate ion in concrete whose water-cement ratio is 20.2% higher than that in concrete with water-cement ratio of 0.45.(2)Results vary when the concrete specimen suffer from carbonate ion attack and sulfate ion attack. The corrosion effect of carbonate ion is more serious than that of sulfate ion when the water-cement ratio and the times of drying-wetting cycle of concrete are the same. The carbonate ion content is higher than sulfate ion content regardless of the experiment result or calculated result. The content of carbonate ion is 14.2% higher than that of sulfate ion in concrete whose water-cement ratio is 0.55. Likewise, the content of carbonate ion is 3.52% higher than that of sulfate ion in concrete whose water-cement ratio is 0.45.(3)Sizable distance exists between two kinds of ions in the convection and diffusion regions of concrete, and the ion content in convection region is clearly more than that in diffusion region. We concluded the laws of ions attack depth of carbonate ion and sulfate ion according to the experiment result in Figure 6. The carbonate ion and sulfate ion attack depth were limited at specified drying-wetting cycle; the ion content almost reached 0 at 20 mm attack depth, and the ion content dropped rapidly at 5 mm attack depth. The results verify the rationality of dividing the concrete into two compartments.(4)The experiment data were uniformly distributed between relative color curves. The calculated values of 120, 140, 160, and 180 days were verified by experiment results, and the difference is within the accepted range such that the calculation results of the two-compartment model were built through short-term experiment data (40, 60, 80, and 100 days) which were verified by long-term experiment results (120, 140, 160, and 180 days), thus verifying the reliability of model prediction consequence. The two-compartment model can dynamically and accurately describe the carbonate and sulfate ions content in different regions of concrete at varied drying-wetting cycles, and it can also predict the ions content at long-term cycles.

5. Conclusions

In this paper, the classic compartment model in pharmacokinetics was introduced to dynamically describe the transportation of carbonate and sulfate ions. The following conclusions were drawn on the basis of both theoretical analyses and experimental works:(1)Based on the similarity between the transportation of carbonate and sulfate ions in concrete under the drying-wetting cycle environment and the ingression and elimination of medicine in human body, a two-compartment model was established from the knowledge of differential equation and the analytical expression in which the model was acquired. The reliability of model was verified by combining the short-term experiment data.(2)Factors, including water-cement ratio, ion attack depth, times of drying-wetting cycle, and ion category, were considered in the model establishment and solution. Thus, the analytical expression of compartment model can dynamically describe the ion content in different ion attack depths of concrete at varied drying-wetting cycles.(3)The calculation results of the two-compartment model supported by short-term experiment data were verified by long-term experiment results. This model can predict long-term ion content in concrete at the specified drying-wetting cycle, and the consequences of prediction match the experiment data well. This model is important for research on durability and protection of concrete in carbonate-rich and sulfate-rich environment.

Data Availability

All data generated or analyzed during this study are included in this published article.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This work was financially supported by the State Key Program of the National Natural Science Foundation of China (Grant no. 41430642), the Special Fund for Major Scientific Instruments of the National Natural Science Foundation of China (Grant no. 41627801), and the China Postdoctoral Science Foundation (Grant no. 2015M581403).

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Copyright © 2020 Boxin Wang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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