Abstract

A sol-gel dip-coating process was used to deposit almost stress-free highly c-axis oriented zinc oxide (ZnO) thin films onto glass substrates. The effects of low silver doping concentration (Ag/Zn < 1%) on the structural, morphological, optical, and waveguide properties of such films were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy, UV-Visible spectrophotometry, and M-lines spectroscopy (MLS). XRD analysis revealed that all the films were in single phase and had a hexagonal wurtzite structure. The grain size values were calculated and found to be about 24–29 nm. SEM micrographs and AFM images have shown that film morphology and surface roughness were influenced by Ag doping concentration. According to UV-Vis. measurements all the films were highly transparent with average visible transmission values ranging from 80% to 86%. It was found that the Ag contents lead to widening of the band gap. MLS measurements at 632.8 nm wavelength put into evidence that all thin film planar waveguides demonstrate a well-guided fundamental mode for both transverse electric and transverse magnetic polarized light. Moreover, the refractive index of ZnO thin films was found to increase by Ag doping levels.

1. Introduction

In recent years, zinc oxide (ZnO) has emerged as a promising material for a large number of fundamental and applied fields due to its numerous interesting characteristics including direct wide band gap (3.37 eV) semiconductor with a large excitation binding energy (60 meV), material stability, high refractive indices, high values for second- and third-order nonlinear optical susceptibility tensors, and high internal quantum well efficiency [14]. These advantages place ZnO as an ideal candidate for several potential applications ranging from transparent conducting coatings [5] to flat panel displays (FPD) [6], solar cell windows [7], and photonic [8] and surface acoustic wave (SAW) devices [9], as well as for the realization of new generation of optoelectronic devices such as polariton lasers at room temperature [10].

As a result of recent progress in materials science technology, undoped and doped ZnO thin films have been prepared by a variety of techniques such as spray pyrolysis [11], e-beam evaporation [12], pulsed laser deposition (PLD) [13], chemical vapor deposition (CVD) [14], direct current (DC) and radio frequency (RF) sputtering [15, 16], and sol-gel methods [17, 18]. Among these approaches, the sol-gel process has attracted large attention due to its simplicity, low cost, easy adjusting composition and dopants, homogeneity on the molecular level, and lower crystallization temperature.

ZnO doping with selective elements is the most effective alternative to improve its structural, electrical, magnetic, and optical properties without any change in the crystalline structure [19, 20]. Among these elements, Ag has been one of the most extensively used dopants whose effects on ZnO thin film properties have been widely investigated [17, 18, 2131]. It was reported that the properties of Ag doped ZnO thin films are strongly influenced by deposition techniques, fabrication parameters, annealing treatments, and Ag doping concentrations. Despite this large number of experimental reports of Ag doped ZnO thin films, no consensus has been reached; the published data are mostly inconsistent and controversial [17, 18, 2124, 2730]. Furthermore, only moderate or high Ag doping levels where studied. In this context, we complete and enrich our understanding of Ag doped ZnO films via the investigation of the influence of low Ag doping concentrations (Ag < 1 at.%) on ZnO thin films properties. Moreover, to the best of our knowledge, a systematic study by the MLS technique [32] on the waveguide propagating modes and the corresponding refractive indices of sol-gel Ag doped ZnO thin films on glass substrates has not yet been reported.

In the present study, ZnO thin films have been deposited onto glass substrates using a sol-gel dip-coating process. A systematic investigation was conducted to reveal the effects of low silver doping concentration on the structural, morphological, optical, and waveguide properties by using various characterization techniques.

2. Experimental Details

Undoped and Ag doped ZnO thin films were prepared by the sol-gel process. As a starting material, zinc acetate dihydrate (Zn(CH3COO)2 2H2O) (Sigma-Aldrich) was dissolved in a mixture of absolute ethanol (EtOH, 100%, BioChem) and monoethanolamine (MEA) (Sigma-Aldrich) yielding to a precursor concentration of 0.75 mol L−1. The MEA to zinc acetate molar ratio was set to 1. For doped films, silver nitrate (AgNO3) was added to the mixture with an atomic percentage fixed at 0.3, 0.5, 0.7, and 0.9 at.% Ag, respectively. The resulting sols were magnetically stirred at 60°C for 1 hour and then aged at room temperature for two days to get clear and transparent homogeneous solutions. Prior to film deposition, commercial glass substrates (Esco Optics) were ultrasonically cleaned by using deionized water, ethanol, and acetone for 15 min, respectively. Then, the substrates were dried in an oven at 100°C for 30 min. The substrates were dipped in the prepared sols and then withdrawn at a constant dip-coating speed of 15 mm/min (KSV 67 NIMA dip coater). After each deposition, all samples were preheated at 200°C for 10 min to remove the solvent and organic residuals. This process cycle was repeated 6 times to increase the film thickness. These samples were annealed in an air atmosphere furnace for one hour at 500°C and then cooled to room temperature before taken to the material characterization stage.

The crystalline structure of ZnO thin films thus prepared was characterized via the XRD technique with a PanAlytical diffractometer. The latter was operated at 40 kV and 30 mA using Cu Kα radiation at a grazing incidence (). The microstructures associated with the sol-gel derived ZnO films were analyzed by using the technique of SEM by a Raith PIONEER System. Surface morphology of thin films was examined in contact mode by Nanosurf easyScan 2 operated at room temperature and equipped with a 10 μm × 10 μm high resolution scanner with vertical range of 2 μm. AFM images have been recorded with a resolution of 512 × 512 pixels. The optical transmittance spectra were collected at room temperature by a Safas UVmc2 UV-Vis. spectrophotometer and the optical bandgap energy data was then derived from the transmission spectra. Optical waveguiding characterizations of the thin films were carried out by MLS using a Metricon 2010/M Prism Coupler apparatus. The film thickness of the all samples was measured by using a Veeco Dektak 150 Surface Profiler.

3. Results and Discussion

The crystalline structure and orientation of all the prepared thin films were studied using XRD with their patterns recorded in aθ-2θ mode from 25 up to 70° at a resolution of 0.017° per step size. Displayed in Figure 1(a) are the typical XRD spectra of samples associated with the conditions of undoped and Ag doped ZnO thin films at different concentrations. The angular peak position of the XRD signals corresponding to bulk ZnO is indicated by a dotted line located at (Figure 1(b)) according to the XRD assignment by the American Society for Testing and Materials ASTM: 36-1451. It can clearly be seen from the XRD data that there are no extra peaks due to silver or any zinc silver phase, indicating that the synthesized films are in a single phase of hexagonal wurtzite structure. Moreover, the strong peak along [002] direction confirms that the ZnO is well crystallized and the crystallites are highly oriented with their c-axes normal to the deposition substrate plane. From Figures 1(a) and 1(b), it is can be seen that increasing the silver concentration does not affect the preferential growth of the films. In addition, the angular peak position value of (002) planes did not shift and almost perfectly matched the angular value of ideal ZnO bulk peak demonstrating that the lattice parameter almost did not change and was not influenced by the Ag doping levels in the starting solution.

The residual stress () of the thin films can be determined from a biaxial strain model analysis [33]. Accordingly, the lattice parameters and elastic stiffness constants of the single crystal ZnO are related in the following formula:where Å is the unstrained lattice constant of ZnO along the -axis and is the lattice parameter of strained ZnO films calculated from the XRD data by means of the Bragg equation. = 104,2 GPa, = 213,8 GPa, = 208,8 GPa, and = 119,7 GPa are the elastic stiffness constant values of single crystal ZnO [34].

In Figure 2 we illustrate the data of lattice constant and residual stress converted from the above analysis for the undoped and Ag doped ZnO thin films. From Figure 2 it was noted that with increase of Ag doping concentration, the lattice parameter value was found to remain unchanged and equal to that of undoped ZnO. These observations show that undoped and Ag doped ZnO thin films deposited by our developed sol-gel process were virtually stress-free and highly -axis oriented.

To compare the microstructure features of the ZnO thin films subject to different Ag doping concentrations, the full-width at half-maximum (FWHM) corresponding to the XRD (002) peaks was measured and depicted in Figure 3. The average crystallite sizes, , of these -axis oriented thin films were estimated from the FWHM of (002) diffraction peak according to the well-known Scherer’s formula [35]:where  nm is the X-ray wavelength and is the FWHM of the XRD signal with peak position at in radian.

Figure 3 illustrates the calculated average crystallite size values for undoped and Ag doped samples at different concentrations. The mean crystallite size is seen to be strongly dependent on the amount of Ag doping. As can be found in Figure 2, the crystallite size is increased from 27.1 nm (Ag = 0.3 at.%) to a maximum value of 28.9 nm for the ZnO thin film doped at 0.5 at.%. However, opposite tendency is observed for higher Ag doping levels (>0.5 at%); that is, the crystallite size is found to decrease with Ag concentration from 25.5 nm (Ag = 0.7 at.%) to 24.9 nm (Ag = 0.9 at.%). Such behavior of the crystallite size may be explained as follows: for Ag concentration less than or equal to 0.5 at.%, the Ag+ is probable to act as an amphoteric dopant [36] and can occupy both the lattice and interstitial site. However, due to the difference of ionic charge and radius between Zn2+ ion (0.088 nm) and Ag+ ion (0.129 nm), the segregation of Ag at the vicinity of the grain boundary of ZnO is preferred which probably favors the preferential growth of larger sized crystallites associated with a slight decrease in the maximum intensities of the (002) diffraction peak. Whereas, for Ag doping amounts higher than 0.5 at%, since the solubility of Ag in ZnO is low, Ag atoms are incorporated in the grain boundaries and/or into the film surface leading to a reduction in the crystal grain size [37], similar trends have been observed in ZnO using Ag and other dopants [36, 37]. The obtained results indicate that the addition of Ag may control the crystallite size of ZnO as observed for other transition metals such as Co and Cr [38, 39].

Undoped and Ag doped ZnO thin films were analyzed by SEM and AFM techniques in order to study their surface morphology and roughness. Prior to SEM imaging, the samples were coated with a 20–30 nm thick conducting layer of silver to prevent charge build-up. Figure 4 illustrates high-magnification SEM micrographs of the abovementioned samples. All the films showed a uniformly distributed-like spherical shaped grains and compactly packed grains distributed over the film surface. It is clear from these micrographs that the surface morphology of the ZnO films seems to be influenced by the Ag doping. The undoped ZnO thin film exhibits a smooth surface consisting of small spherical grain size particles. Whereas the surface morphology of the Ag doped ZnO thin films revealed different morphologies of the surface grains, which depend on Ag concentration, the average particle sizes increased with increasing percentage of Ag up to 0.5 at.%. Beyond this, the particle size exhibits reverse behavior and starts decreasing with increasing Ag doping levels. This trend in the average particle sizes observed by SEM is in good agreement with that of crystallite sizes obtained from XRD data analysis.

Surface morphology of the thin films in terms of root mean squared roughness () was explored from the AFM collected images using the Gwyddion analysis software [40]. The not only describes the light scattering but also gives an idea about the quality of the surface under investigation. Figures 5(a), 5(b), 5(c), 5(d), and 5(e) depict two-dimensional (2D) and three-dimensional (3D) AFM images of the undoped and Ag doped ZnO thin films with different concentrations scanned over a surface area of 1 × 1 μm2. The films exhibit different surface roughness which seems to be dependent on the Ag doping. From the data analyses, one can infer values of 2.40, 3.72, 4.05, 2.89, and 2.27 nm for undoped and 0.3, 0.5, 0.7, and 0.9 at.% Ag-doped ZnO thin films, respectively. It can be seen that the undoped ZnO thin film exhibits low surface roughness. However, increasing Ag doping levels leads to an increase in to reach a maximum value of 4.05 nm at 0.5 at.% Ag contents; it then gradually decreases down to a minimum value of 2.27 nm at 0.9 at.% Ag. According to this result, the enhancement in the surface roughness with the Ag content may be attributed to the decrease of ZnO grain sizes as revealed by SEM micrographs. Furthermore, the Ag doping may reduce the scattering at the film surface as reported by previous works [21, 36]. Therefore, using Ag doped ZnO may improve the optical quality and waveguiding properties of the films, which are directly dependent on the roughness. Once again, the values exhibit a similar tendency to that of crystallite and grain sizes observed from XRD and SEM analysis.

Figure 6(a) shows the optical transmittance spectra of undoped and Ag doped ZnO thin films at different concentrations measured with respect to air in the 300–1000 nm range. It can clearly be seen that the films are highly transparent in the visible region with an average optical transmittance ranging from 80% to 86%. A slight decrease in average transmittance from 81.3% to 80% was observed for undoped and Ag doped ZnO films at 0.5 at.%, respectively. However, for doping amounts higher than 0.5 at.%, the films have shown better transparency with a maximum average transmittance value of about 86% obtained at 0.9 at.% Ag concentration. These results may be attributed to the surface roughness trends revealed by AFM analysis, as it was put into evidence that 0.5 at.% doped films showed a maximum value whereas a minimum value was obtained for films with 0.9 at.% concentration.

The direct bandgap energies () of all the samples were determined by using a technique based on the derivative of the transmittance () with respect to energy (), dT/dE, taking into account that ZnO is a direct band gap semiconductor. This accurate method has been used by several authors [41]. According to the measured transmission spectra, the dT/dE curves of undoped and Ag doped ZnO thin films at different concentrations are illustrated in Figure 6(b). Our analysis indicates that the of undoped ZnO film was found to be 3.229 eV which is in very good agreement with literature [42]. Whereas the bandgap of Ag doped films increases initially and then is saturated at about 3.246 eV for all Ag doping concentrations, this widening of the optical band gap suggests that the Ag+ was not substituted into the Zn2+ [43] and typically can be explained in terms of Burstein-Moss shift [44, 45].

Optical properties of Ag doped ZnO films related to photonic device applications such as the waveguide propagating modes and refractive indices were further investigated by a Metricon 2010/M Prism Coupler apparatus equipped with a He-Ne laser beam operating at a 632.8 nm wavelength. This apparatus uses the MLS technique based on the prism coupling method [46]. Details of this technique can be found elsewhere [32].

Figures 7(a) and 7(b) display typical ordinary (TE) and typical extraordinary (TM) guided mode spectra of the undoped and Ag doped ZnO thin films at different concentrations. Our observations suggest that these film planar waveguides support only the fundamental TE and TM polarized modes. Moreover, from the FWHM of the mode spectra one can further expect that the ZnO thin film planar waveguides doped at 0.7 and 0.9 at.% Ag concentrations would exhibit better light confinement and lower optical losses compared to other ones. The latter were reported in our previous study suggesting that guided mode spectra with smaller FWHM possess lower optical losses.

The thickness of all the films was measured by mechanical surface profiling and found to be about 199.6, 186.4, 231.5, 181.5, and 208.7 nm for Ag doped ZnO films at 0, 0.3, 0.5, 0.7, and 0.9 at.% concentrations, respectively. These obtained thickness values and the measured effective refractive indices of the waveguide modes are used through the theoretical approach of MLS based on a step-index profile model for the refractive index calculations [46]. The obtained data are shown in Figure 8; they exhibit the correlation between the extracted value of the ordinary () and the extraordinary () refractive indexes with respect to Ag doping percentages. As can be seen from Figure 8, the extraordinary index of refraction is greater than the ordinary index which is consistent with the positive uniaxial anisotropy of ZnO material characterized by [47]. Furthermore, it is found that both and increase with Ag doping levels. These results are in agreement with previous works of García-Alamo et al. [48] who investigated the effects of moderate Ag doping concentration on refractive index of ZnO thin films and reported similar trend.

Based on all the above-mentioned results, it can be concluded that ZnO thin films doped with Ag concentrations as low as 0.7 and 0.9 at.% revealed interesting characteristics of low surface roughness, high transparency, and enhanced waveguide properties suitable for photonic device applications.

4. Conclusion

Undoped and Ag doped ZnO thin films were successfully deposited onto glass substrates by the sol-gel dip-coating process. The effects of low silver doping concentration (Ag < 1 at.%) on the structural, morphological, optical, and waveguide properties were investigated. XRD measurement revealed that all films were in single-phase hexagonal wurtzite structure, highly -axis oriented, and almost stress-free. SEM micrographs and AFM images showed that film morphology and surface roughness were affected by low Ag doping concentration. All the films were highly transparent with average visible transmission values ranging from 80% to 86%. The Burstein-Moss effect was observed in all Ag doped ZnO thin films. MLS measurements at 632.8 nm wavelength confirmed that all thin film planar waveguides demonstrated a well-guided single mode for both TE and TM polarization. Furthermore, the refractive index of ZnO thin films was found to increase by Ag doping levels. Thus, ZnO thin films doped with 0.7 and 0.9 at.% Ag exhibited low surface roughness, highoptical transparency, and better waveguiding properties that possibly will make them suitable for photonic device applications.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.