Effect of Nanosilica on the Fresh Properties of Cement-Based Grouting Material in the Portland-Sulphoaluminate Composite System

Li, Shengli; Xu, Tingting

doi:https://doi.org/10.1155/2016/2707465

Advances in Materials Science and Engineering

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Volume 2016 | Article ID 2707465 | https://doi.org/10.1155/2016/2707465

Effect of Nanosilica on the Fresh Properties of Cement-Based Grouting Material in the Portland-Sulphoaluminate Composite System

Shengli Li¹and Tingting Xu¹

Academic Editor: Chunhui Yang

Received24 Apr 2016

Revised11 Aug 2016

Accepted30 Aug 2016

Published05 Oct 2016

Abstract

The effect of NS particle size and content on the fresh properties of the grouting material based on the portland-sulphoaluminate composite system was analyzed. The experimental results indicated that air content increased and apparent density decreased, with increased NS content, but the NS particle sizes have minimal effect on the air content and apparent density. The setting time of mortar was significantly shortened, with increased NS content; however, NS particle sizes had little influence on the setting time. The effect of fluidity on the mortars adding NS with particle size of 30 nm is larger than NS with particle sizes of 15 and 50 nm and the fluidity decreased with increased NS content, but the fluidity of mortars with the particle sizes of 15 and 50 nm is almost not affected by the NS content. XRD analysis shows that the formation of ettringite was promoted and the process of hydration reaction of cement was accelerated with the addition of NS. At the microscopic level, the interfacial transition zone (ITZ) of the grouting material became denser and the formation of C-S-H gel was promoted after adding NS.

1. Introduction

Nanomaterials are attracting increased attention in many fields [1]. When ultrafine particles are mixed into cement paste, mortar or materials with different characteristics from conventional materials were obtained [2–4]. The properties of cement-based grouting materials heavily rely on the properties of nanoscale solid particles, for example, particles of calcium-silicate-hydrates (C-S-H), or nanosized holes at the interfacial transition zone between cementitious material and aggregate particles [5]. The typical characteristics brought about by nanoscale particles or voids are strength, durability, and volume stability [6]. Nanoparticles of silica (SiO₂) or nanosilica (NS) can fill the voids between particles of C-S-H gel, demonstrating interstitial filling. Furthermore, as the pozzolanic reaction with Ca(OH)₂, the amount of C-S-H gel increases and leads to increased compacting formation [1].

Previous research has indicated that nanoparticles can improve fresh and hardened state properties [3, 7–12]. Amorphous silica can significantly affects C₃S hydration [7]. NS shortened the setting time of mortar when compared with silica fume (SF) and reduced bleeding water and segregation; moreover, it also can improve the cohesiveness force of the cement-based grouting materials [8, 9]. When mixed with superfine fly ash, properties of the cement-based grouting materials better than those gained by the use of silica fume alone are guaranteed [3]. Moreover, the compressive strength of mortar with SF is enhanced compared with formulations without other additions [10–12]. The smaller size of NS particles permits them to function as filler by occupying spaces in the cement composites, thereby reducing porosity and reinforcing mechanical performance. Some researchers suggested that the optimal dosage of NS has to be small (1 wt%–5 wt%) because of the agglomeration caused by difficulties in the dispersal of particles during stirring. On the contrary, others declared that the improvement of the performance can also be obtained with higher dosages of approximately 10 wt%; if appropriate adjustments are made to the formulation to avoid excessive self-constriction and microcracking, which could prevent the strength from growth [8, 10–13].

The sizes and properties of NS, which are similar to SF, have been studied as a potential mineral admixture for cement pastes [2, 11–14]. Nevertheless, NS can also reveal additional features, such as reducing the setting time, changing the rheological property, and changing physical performance of portland cement pastes [8, 15–21]. The addition of nanoscale silica into the cement-based grouting materials is confirmed to be beneficial to civil engineering [22]. The use of NS has been studied in various fields with several types of materials [23–28].

Previous studies only include the cement grouting materials with the ordinary portland cement and only one size of NS. In this paper, three types of particle sizes of NS mixed with the cement-based grouting materials of portland-sulphoaluminate composite system were analyzed. This paper reports the effects of nanosilica on rheological properties, setting time, air content, and apparent density of cement-based grouting material in the portland-sulphoaluminate composite system. The phase determination (XRD and SEM) of cement pastes was also investigated.

2. Experimental Programs

2.1. Materials

The chemical composition of the materials in this work was investigated by X-ray fluoroscopy (XRF), X-ray diffraction (XRD), and transmission electron microscope (TEM). The chemical composition of the portland cement and sulphoaluminate cement is shown in Table 1. The NS material used in this work was provided by Hangzhou Wanjing New Material Co., Ltd. Three types of NS, namely, NS15, NS30, and NS50, were employed. The chemical composition of NS is shown in Table 2. The XRD of the NS materials was performed in a PANalytical X’Pert PRO MPD with a 2θ range of 4.983°–79.983° and a step of 0.033°. The XRD patterns of NS are shown in Figure 1. The intensity peaks were associated to 2θ angles of 22°, 21°, and 23° for NS15, NS30, and NS50, respectively. Figure 2 shows a TEM image of NS, thereby confirming that the silica was a nanomaterial. China ISO standard sand was used in this test and the parameter of ISO standard sand was shown in Table 3. The superplasticizer (SP) is a polycarboxylate high-range, water-reducing agent with pH = 6–8 and 40% solid content in powder form. In addition, the SP used in the experiments was produced by Ji’nan Sunny Chemical Science and Technology Co., Ltd. The chloride ion content was less than 0.03%. Tap water from the laboratory was used in the work.

2.2. Paste and Mortar Mixing Process

Fresh mortars were prepared with binder/aggregate weight ratio (B/A) of 1 : 2 and water/binder (W/B) ratio of 0.35. Mortars were produced with 0%–5% NS in weight, replacing cement. The mixing compositions of mortars are listed in Table 4. The effects of different particle size of NS on the grouting materials also were studied with NS content 1.5 wt% in Table 4. The preparation of mortars involved (a) weighing the components, (b) adding NS and SP into water with a glass, mixing them at high speed to form an aqueous suspension, and (c) pouring the solid components into water and mechanical mixing. During the mixing process, the stirring blade of the mortar mixer was rotation and revolution, and the mortar mixer blended mixture at a constant low speed (at the rotation speed of 140 r/min and at the revolution speed of 62 r/min) for 30 s. Next, the mortar mixer blended mixture at the same low speed for another 30 s and the sand was added into the mixing pot at the same time. Then, the mortar mixer blended mixture at a constant high speed (at the rotation speed of 285 r/min and at the revolution speed of 125 r/min) for 30 s and the mortar mixer stopped stirring for 90 s subsequently. Finally, the mortar mixer blended mixture at a constant high speed (at the rotation speed of 285 r/min and at the revolution speed of 125 r/min) for another 60 s. And then the mortar was completed.

To further study the effects of NS on the hydration of cement, paste was used in this work. Paste was prepared with a W/B ratio of 0.35, such that 0% and 4% NS30 by weight replaced cement. The mix composition of paste is given in Table 5. The preparation of paste involved (a) weighing the components, (b) adding NS30 and SP into water, mixing them at high speed to form an aqueous suspension, and (c) pouring the solid components into water and mechanical mixing. During the mixing, the stirring blade of the paste mixer was rotation and revolution, and the paste mixer blended mixture at a constant low speed (at the rotation speed of 140 r/min and at the revolution speed of 62 r/min) for 120 s. Then, the paste mixer stopped stirring for 15 s. Finally, the paste mixer blended mixture at a constant high speed (at the rotation speed of 285 r/min and at the revolution speed of 125 r/min) for another 120 s. And then the paste was completed.

2.3. Experimental Parameter and Methods

Apparent density was measured, according to the Standard Test Method for the performance of building mortar (JGJ/T 70-2009). Mortars were mixed by a planet-type cement sand mixing machine. Fresh mortar filled the capacity cylinder, which had a 108 mm inner diameter and a 109 mm net height. The thickness of the cylinder was 2 mm and its volume was 1 L. First, the cylinder was cleaned with a damp cloth and weighed to measure the mass of the cylinder (). After artificial vibrating compaction, surplus mortars were stripped away. Finally, the weighed mass of the cylinder was and the first apparent density value was calculated through (1). The apparent density of the mortar is calculated aswhere () is the apparent density of the mortar, () is the mass of the capacity cylinder, () is the combined mass of the capacity cylinder and mortar, and () is the volume of the capacity cylinder. We repeated the prior steps to test and calculate the second apparent density through formula (1). Finally, we took the average of two values as our apparent density value, accurate to 10 kg/m³.

The air content was measured by the mortar air content-measuring instrument in Figure 3, according to the Standard Test Method for the performance of building mortar (JGJ/T 70-2009). Fresh mortar was divided into three uniform amounts that were loaded into the amount of the bowl. After artificial vibrating compaction, surplus mortars were stripped away. The mortar surface should be smooth and without bubbles. The lid was attached and then clamped to the block buttons and carried air content of the mortar. We pressed the button and read the dial when the dial was stable. We repeated the prior steps to measure the other value and we took the average of two values as the end result. If the relative error of two test values was less than 0.2%, the average of two values was the final result. The test was invalid.

The setting time was measured by the concrete penetration resistance tester in Figure 4, according to the Test code for hydraulic concrete (SL 352-2006). Each setting time was tested by three samples. The test of setting time was started after mixing with water. Firstly, the mortar sample tube is placed on the penetration resistance tester. Secondly, the terminal of the pin was placed in contact with the mortar surface and the pin was vertically pressed into the mortar to a depth of 25 mm, slowly and uniformly. The penetration resistance values and time were recorded, at 30 min intervals. The times of the experiment should be six at least. Approaching the initial and final time, we could increase the times of the experiment. Through the experiments, we got a series of data. Taking the test time as the abscissa axis and penetration resistance values as the ordinate axis, the curves were fitted. Then, we found the initial and final time. We repeated the prior steps in every sample (3 samples per group) and calculated the average of the 3 values as our setting time. However, the maximum value of 3 values was above 1.1 times the average or the minimum value of 3 values was below 0.9 times the average and we would take the average as our final result. Otherwise, the test was invalid.

The fluidity of the mortar was tested by the apparatus of fluidity of cement mortar in Figure 5, according to the Test Method for fluidity of cement mortar (GB/T 2419-2005). Fresh mortar was divided into two uniforms, which were loaded into the testing model. After artificial vibrating compaction, the conical die would be vertically and slightly lifted while the instrument was operated to jump. When the instrument completed the test, we should use a steel rule to measure the two diameters, which are vertical to each other, and to calculate the average. The average should be rounding and then the integer value was the fluidity of the mortar.

3. Results and Discussion

3.1. Apparent Density and Air Content

The influence of NS30 content on air content and apparent density on the mortar is shown in Figure 6. The mix composition in this condition is shown in Table 4. Air content increased when the NS30 content was in the range of 0.0–2.5 wt%. When the NS30 content was 1.0 wt%, 1.5 wt%, 2.0 wt%, and 2.5 wt%, the air content of mortar increased by 2.1%, 1.9%, 2.2%, and 6.0%, respectively, compared with the mortars without NS30. By sequentially increasing the NS30 content (0 wt%, 1.0 wt%, 1.5 wt%, 2.0 wt%, and 2.5 wt%) the progression of apparent density was −10.0%, −7.8%, −12.8%, and −14.2% compared with mortars without NS30. This reduction can be attributed to the combined effect of air-entraining and the replacement of denser cement particles by lighter NS particles. However, a less obvious regularity was observed when NS30 was incorporated into the mixture at 3.0 wt%–5.0 wt%.

To investigate the influence of NS particle size on air content and apparent density of the mortar, three particle sizes of 15, 30, and 50 nm were selected. In this case, the mix composition of the mortar is shown in Table 4 with the NS content determined at 1.5 wt%. Figure 7 presents the influence of NS particle size on air content and apparent density of the mortar. Air content of cement mortars with NS particle sizes of 30 and 50 nm declined by 0.4% and 1.15%, respectively, compared with the mortar with NS15. However, the apparent density of the mortar decreased to 10 kg/m³ when the NS particle size was 50 nm. This trend was basically attributed to the specific surface area of the NS particle, which decreased with increased NS particle size. The effect of air-entraining also declined. Given the replacement of denser cement particles by lighter NS particles, the apparent density of the mortar slightly decreased.

3.2. Setting Time

The variation in setting time of the mortar with the NS30 content is presented in Figure 8. The mix composition of the mortar is shown in Table 4. Results in Figure 8 indicated that the setting time of the mortar was slightly shortened with the NS30 content varying from 0.0 wt% to 1.5 wt%, by step increments of 0.5 wt%. With increased NS30 content from 2.0 wt% to 3.0 wt%, setting time sharply decreased. With increased NS30 content from 3.5 wt% to 5.0 wt%, the setting time of the mortar was slightly prolonged. With 2.0 wt% NS30, the initial and final setting were shortened by 19 and 16 min compared with samples without NS. With 5.0 wt% NS30, the initial and final setting time were reduced by 51 and 47 min, respectively, compared with the control samples (the content of NS30 is 0.0 wt%). This trend was mainly related to the pozzolanic activity of NS in the continuous hydration process of cement. NS reacts with the continuous hydration of cement clinker such as C₃S and β-C₂S, thereby producing C-S-H and CH [29, 30]. The decrease in free portlandite contents promoted further hydration of the clinker; thus, the acceleration of cement hydration shortened the curing time. The increased content of was attributed to the portland cement mixed with the sulphoaluminate cement. The formation of ettringite and alumina gel became faster. Since the reaction of CH with could produce ettringite, the content of CH and the alkalinity of the mortar decreased. Therefore, the hydration of , was accelerated, which shortened the setting time. NS had a large specific surface area with a nucleating effect for hydration; it accelerated the secondary hydration reaction to increase the hydration velocity of . However, much ettringite and alumina gel may be attached onto the surface of the cement particles to prevent their further hydration. Consequently, when the NS30 content increased from 3.0 wt% to 5.0 wt%, the setting time was slightly prolonged.

The variation in setting time on the mortar with the NS particle size is shown in Figure 9. In this case, the mix composition of the mortar is shown in Table 4 with NS content 1.5 wt%. Cement mortar with NS particle sizes of 15 and 50 nm had a relatively shorter setting time than the mortar with NS particle size of 30 nm. These results showed that initial setting time was shortened by 7.8% and 8.9%, whereas the final setting time was shortened by 8.6 and 8.5%. As seen from Figures 8 and 9, the effect of NS content on the setting time of the cement mortar was more obvious than the effect of NS particle size on cement mortar. This trend was mainly related to weak dispersion of NS during the blending process. Thus, in the case of a high dosage NS, silica particles did not disperse well in cement matrix; this phenomenon has been studied by Khaloo et al. [31]. And due to the agglomeration of NS particles, the pozzolanic activity of NS particle was not performed very well during the hydration reaction. So the agglomeration of NS particles was found to be the main reason of the trend shown in Figure 9.

3.3. Fluidity

The influence of NS on the fluidity of the cement mortar is shown in Figure 10. Table 4 shows the mix composition of cement mortar under this condition. With 5.0 wt% NS30, the fluidity of the cement mortar was 225 mm, which did not meet the requirements of the code for the application of cementitious grout. However, cement mortar with NS particle sizes of 15 and 50 nm could meet the requirements of this code. Figure 10 presents the fluidity of cement mortar, which fluctuates between 275 and 303 mm after mixing NS15 and NS50. By contrast, the fluidity of the mortar decreased with increased NS30 content. While NS30 content was 5.0 wt%, the fluidity of the mortar sharply decreased. For instance, with 4.0 wt% NS15, the fluidity was reduced by 8.0%, whereas by increasing the NS50 content to 1.0 wt%, the fluidity decreased by 8.8% and the fluidity dropped by 25.4% with NS30 dosage at values of 5.0 wt%. Contrasting NS30 with NS15 and NS50, the maximum value and the minimum value of the fluidity were 225 and 303 mm with 0.5 wt% NS30 content and 5.0 wt% NS30 content, respectively. With the addition of NS15, the maximum value and the minimum value of the fluidity were 278 and 303 mm with 4.0 wt% NS30 content and 3.5 wt% NS15 content, respectively. With the increase of NS50, the maximum value and the minimum value of the fluidity were 275 and 302 mm with 1.0 wt% NS50 content and 2.5 wt% NS15 content, respectively. With the increased content of NS, the fluidity of mortars with NS15 and NS50 was fluctuated. However, the fluidity of mortars with NS30 declined. When the content of NS30 was added up to 5.0 wt%, the fluidity of mortars with NS30 had a sharp decrease. This trend was mainly related to the higher NS dosage and the agglomeration of NS particles.

In the mixing procedure, the NS and SP were stirred with water by the experimenter in the beaker. Therefore, this trend was mainly related to the hard to disperse NS particle during the stirring process, because the smaller the NS particle size is, the higher the surface area is; the cement was harder to mix with NS uniformly. Thus, in the case of the smaller and higher dosage NS, silica particles did not disperse well in cement matrix. The pozzolanic activity of NS particle was not performed very well during the hydration as a result of the agglomeration of NS particles. In this work, we also adopted the portland-sulphoaluminate composite system and the polycarboxylate SP. The hydrated products of calcium sulphoaluminate, , were mainly ettringite (AFt), alumina gel, calcium aluminate hydrates (AFm), and a small amount of a gelatinous substance.

However, NS particles were very small and extremely difficult to evenly disperse. Therefore, these particles often existed in the form of agglomerates in cement mortar. Furthermore, NS exhibited an extremely large specific surface area and high porosity. Hence, agglomerates can absorb a large amount of water. The effect of the mixing techniques on the properties of the mortar should be investigated. NS was difficult to disperse, and large agglomerates cannot fill the cement particles. Less free water was replaced, and the agglomerates significantly absorbed more water. For instance, fluidity slightly decreased at a low NS30 dosage (≤1.5%). Nanosilica could disperse into small agglomerates and filled the space between cement particles as filler. Consequently, more free water was replaced, and the fluidity was slowly reduced. With increased NS30 content from 2.0 wt% to 5.0 wt% accompanied by more rapid hydration, more C-S-H gel and Ca(OH)₂ crystals were produced. Consequently, more ettringite was obtained. Some ettringite was gained at the latter stage which filled the cement particles as fillers, but more of the ettringite covered the cement, thereby significantly increasing the absorbed water of the hydration reaction. The free water content of the slurry decreased and became insufficient to resist the flocculation of cement particles. Therefore, fluidity significantly declined.

3.4. XRD and SEM Analyses

The influence of NS on the hydration reactions and microcosmic interfaces on the mortar was studied. However, the particle size of sand was larger, thereby affecting the XRD and SEM analyses. Thus, the cement paste with NS was investigated in this work, and the mix composition of the paste is shown in Table 5. The rate of the hydration reactions of the cement became faster with the addition of NS. This finding was mainly ascribed to the chemical reactivity upon dissolution (pozzolanic activity) or to the high surface activity of NS particles, which caused the mortar to set and harden faster. The XRD analysis of hydration products of cement paste without NS and with NS30/4.0 hydrated at 1 day is illustrated in Figure 11. Moreover, the XRD curves of hydration products of cement paste without NS and NS30/4.0 hydrated at 3 days are exhibited in Figure 12. A comparison of these figures shows that the presence of AFm in the samples with NS addition could be observed after 1 day by XRD as shown in Figure 11(b). The rapid aggregation of AFm is mainly attributed to the sulphoaluminate cement. Therefore, the incorporation of NS can accelerate the hydration of sulphoaluminate cement. Note that NS/## = the content of nm NS is ## in the cement-based grouting material.

To study the characteristics of the surface microstructure on the interfacial transition zone (ITZ), SEM analysis was performed in this work. The broken specimens were analyzed by SEM to study the hydration products. Figures 13 and 14 present the surface microstructure of the ITZ. The SEM analysis of cement paste without NS is shown in Figure 13(a). The ITZ of cement paste without NS has massive crystals of AFt and Ca(OH)₂. These effects can be explained by internal bleeding caused by the high local W/B ratio at the ITZ, which produces large crystals and porous structures in plain samples.

(a)

(b)

(a)

(b)

Figure 13(b) shows the image of cement paste with NS30/4.0 at 1 day. Compared with Figures 13(a) and 13(b), the sample with NS30/4.0 had denser ITZ than the control sample. The ITZ with NS30/4.0 was denser because NS particles can fill the space between cement grains, a phenomenon called the packing effect of NS. Massive Ca(OH)₂ crystals can react with NS to form the denser C-S-H gel. Nanosilica particles filled the gap between the cement particles as the packing effects of NS, making the particle size distribution of the cementitious material reach the state of dense packing. In addition, NSs could fill in the pores of the grouting material and provided the attachment point of the nucleus for hydrated products of C-S-H because of the small particle size, large specific surface area, and high surface activity. The network of C-S-H was continuously generated and developed outward until the surfaces of different crystal nuclei are close to one another. The C-S-H gel on the surface intertwined and formed a stable network skeleton. As the reaction continued, cement particles were surrounded by the accumulating hydration products, namely, AFt, AFm, and the C-S-H gel. This behavior could contribute to the microscopic and submicroscopic structure of the grouting material.

The differences in the surface microstructure of cement paste without NS and with NS30/4.0 at 3 days are shown in Figures 14(a) and 14(b). AFt and AFm crystals were observed in Figure 14(a). This behavior was related to the poor dispersion of the cement grains near the ITZ. With the addition of NS, the packing effects of NS can not only fill the capillary pores effectively but also reduce the gap at the joint of the aggregate interface, making the ITZ not obvious. This case tended to accumulate water and other ionic species in the ITZ, thereby promoting the stability of these crystalline chemical structures. Cement paste with NS30/4.0 showed the aggregation of AFm and Aft, as well as the appearance of a vitreous phase. The latter was attributed to the pozzolanic reaction, which made the ITZ denser. Notably, the improvements can be related to other aspects, such as durability or even tensile strength [1, 31].

4. Conclusions

The abovementioned findings led to the following conclusions:(1)With increased NS content, air content increased and apparent density decreased, but the NS particle sizes had minimal effect on the air content and apparent density.(2)With increased NS content, the setting time of mortar was significantly shortened; however, NS particle sizes had little influence on the setting time.(3)The effect of fluidity on the mortars adding NS with particle size of 30 nm was larger than NS with particle sizes of 15 and 50 nm and the fluidity decreased with increased NS content, but the fluidity of mortars with the particle sizes of 15 and 50 nm was almost not affected by the NS content.(4)The formation of ettringite was promoted and the process of hydration reaction of cement was accelerated with the addition of NS.(5)With the addition of NS, the formation of C-S-H gel was promoted and the surface morphology of mortar was improved, making the interfacial transition zone denser.

Competing Interests

The authors declare that they have no competing interests.

Acknowledgments

The authors are grateful for the financial support from the National Natural Science Foundation of China (51208471), Outstanding Young Talent Research Fund of Zhengzhou University (1421322059), Science and Technology Planning project of Transportation in Henan Province (2016Y2-2), and the Specialized Research Foundation for the Doctoral Program of Higher Education (20114101120008).

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Copyright © 2016 Shengli Li and Tingting Xu. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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