Research Article | Open Access
Taame Berhanu, Saminathan Ratnapandian, "Extraction and Optimization of Natural Dye from Hambo Hambo (Cassia singueana) Plant Used for Coloration of Tanned Leather Materials", Advances in Materials Science and Engineering, vol. 2017, Article ID 7516409, 5 pages, 2017. https://doi.org/10.1155/2017/7516409
Extraction and Optimization of Natural Dye from Hambo Hambo (Cassia singueana) Plant Used for Coloration of Tanned Leather Materials
This investigation was aimed at introducing natural dye extracted from the bark of Cassia Singueana plant for dyeing chrome tanned sheep skin crust leather. The colorant was extracted by aqueous extraction and its strength evaluated using UV-Visible spectroscopy. The extraction with the highest strength (3.9 at of 400 nm) was obtained at temperature of 95°C, concentration of 60 g/l, and time of 60 minutes. The possibility of using aloe vera juice and mango bark extract as natural mordants for leather coloration was investigated. Dyeing was conducted with and without mordant using different combinations of temperature, time, pH, and concentration of mordants. All three mordanting techniques were evaluated. The color strength , CIE values, and fastness properties (light, rubbing, and perspiration) of dyed leather samples were evaluated using appropriate instruments and according to international standards. Majority of samples exhibited that fastness result was in the range of good-excellent. Significantly better color fastness was obtained in case of leather samples premordanted with aloe vera. This study leads to the conclusion that dye extracted from bark of Cassia singueana can be used as colorant for tanned leather with the selected natural mordants.
Prior to the invention of artificial dyes mankind used natural colorants derived from plants, animals, soil, insects, and minerals. Such colorants were employed for the coloration of human and animal skins, hair, teeth, bones, all types of vegetable fibers, and woods in a wide range of colors  (Panhwar and Abro, 2007; Zereen, Khan, and Ajaib, 2013). Starting from 1856 synthetic dyes have been widely used for leather and textile coloration. But since these synthetic dyes are produced from nonrenewable petroleum  they do not only destroy the environment during synthesis but also discharge effluents into water bodies during application that affect aquatic life [3, 4]. The leather industry consumes large amount of azo dyes  which is a class of harmful synthetic dyes . The adverse features of synthetic dyes advocate the need for benign alternatives for leather coloration.
The aspect of producing leather products with minimal impact on the ecological balance, affecting both human and environmental health, is an important focal point to be pursued. Starting from late 20th century researchers concentrated on using natural colorants in leather dyeing. Investigations have been reported on dye extraction from plant sources such as beetroot , henna leaves , eucalyptus bark, tea leaves, turmeric rhizomes, walnut bark , and Rubia tinctorum roots . Keeping in line with the above efforts, this study was carried out to color chrome tanned sheep skin crust leather using dye extracted from Cassia singueana (Amharic hambo hambo). The use of this plant although known to local dyers as a traditional dye for leather has not been optimized in terms of extraction and dyeing parameters. Available literature however cites the use of the plant in northern Nigeria as an antimicrobial agent and panacea for acute malaria [11, 12]. The purpose of this research is to highlight the use of hambo hambo as a source of dye and optimize the extraction and subsequent coloration processes. The efforts are expected not only to aid the local dyers but also to introduce a sustainable colorant for the leather processing industry.
2. Materials and Methods
The bark of Cassia singueana and fresh aloe vera leaves were collected from Tigray region and mango bark was collected from Bahir Dar, Ethiopia. Fresh leaves of aloe vera were collected manually using knife during winter season (January) and washed thoroughly to remove impurities. Immediately after washing, the outer green surface was peeled off and the inner white mass was collected and crushed to semisolid form using electronic agitator of juice crusher tool with ( × × : 12.7 cm × 33 cm × 22.86 cm).
Two full-size chrome tanned wet blue sheep skin crust leather were obtained from Ethiopian leather industry development institute (LIDI), Addis Ababa, Ethiopia.
Sheep skin was pretanned (liming, soaking, hair removal, deliming, etc.) to remove the hair, blood, preservatives, and impurities from the skin. The pretanned skin was tanned with trivalent chrome (Cr2O3) to improve flexibility, strength, and performance. Finally the tanned skin was posttanned (summing, shaving, splitting, neutralizing, and fat liquoring) to get the crust sheep skin leather which is ready for dyeing.
Copper sulphate, sodium carbonate, and formic acid were of LR (laboratory reagent) grade indicating a purity of 99% and sourced from LIDI.
2.2.1. Dye Extraction
Aqueous extraction method was employed for obtaining coloring components from the bark of hambo hambo plant. Bark was collected and washed thoroughly with water to remove soil and dust particles as suggested by earlier researchers [13, 14]. The washed bark was shade-dried, ground, and sieved resulting in a fine powder. The powder was soaked in distilled water at concentrations of (20, 40, and 60 g/l) for 24 hours. Subsequently the mixture was subjected to different temperatures (45, 75, and 90°C) and time (30, 45, and 60 minute) combinations individually. The resultant solution was filtered and its absorption determined by UV-Visible spectroscopy. The temperature, concentration, and time combination yielding the maximum absorption were taken as optimum condition for extraction of dye.
2.2.2. Mordant Extraction
Mango bark powder was prepared following procedure similar to that mentioned for hambo hambo. Extraction was carried out using a concentration of 7.5 g/100 ml and temperature of 90°C for 1 hour as outlined by . The filtrate was used as mordant for dyeing of leather.
Aloe vera mordant was prepared in accordance with procedure mentioned by . 150 g of white inner part of aloe vera leaf was crushed, heated at 100°C for 1 hour, and then filtered to obtain the mordant solution.
Natural dyes typically have low affinity to textile and leather as compared to synthetic dyes. Consequently they often require mordants to improve substantivity . All three mordanting techniques, that is, premordanting, postmordant, and simultaneous mordanting were evaluated for both mordants individually. Four concentrations of 10, 20, 30, and 40 g/l were evaluated for each mordant. Mordanting with copper sulphate (by all three methods) at 3% on weight of material (OWM) was employed as reference. In all the trials treatment temperature of 60°C and time of 60 minutes were maintained constant.
A sample of 25 grams of tanned leather was dyed with extracted dye concentration of 60 g/l and natural mordant concentration of 10, 20, 30, and 40 g/l, and 3% OWM of copper sulphate was used for all trials. Combinations of pH, temperature, and time identified using Minitab software, listed in Table 1, were employed in order to optimize dyeing parameters. The combination yielding highest value of dyed leather was selected as optimum condition.
2.3. Evaluation of Dyed Leather
2.3.1. Color Strength ( Value), Reflectance (%), and CIE Determination
The color of dyed samples was measured using spectrophotometer (COLOR EYE-3100) in terms of color strength , reflectance (%), and CIE values.
Color fastness to rubbing, perspiration, and light were determined as per standard test method of ISO 11640, ISO 11641, and EN ISO 105-B02, respectively.
3. Results and Discussion
3.1. Dye Extraction Parameter Optimization
Natural dye was extracted from the bark of Cassia singueana using various combinations of temperature, time, and bark powder concentration. The absorption of resultant solution was determined using UV-Visible spectroscopy (Lambda 25) and shown in Table 2. Maximum absorption (3.9) was obtained from trial seven and therefore concentration of 60 g/l, temperature of 95°C, and time of 60 min were selected as optimum.
3.1.1. Color Strength Value, Reflectance (%), and CIE Value
Color developed and color strength on dyed leather samples were evaluated in terms of their CIE coordinates and values at 10° observer. The (lightness/darkness), (redness/greenness), and (yellowness/blueness) value of dyed leather samples obtained from all dyeing and mordanting methods were laid in dark gray to light gray, red, and yellow direction, respectively. The darkness value of copper mordanted dyed leather samples was higher than that of directly dyed leather samples and mordanted with aloe vera and mango bark, while the darkness of direct dyed leather was higher than those mordanted with aloe vera and mango bark as shown in Table 3.
|PRM = premordanted; SM = simultaneously mordanted.|
All dyed leather samples are in the red direction which was reflected in and yellow direction in as shown in the CIE color space. The value of (redness) obtained in directly dyed leather samples was higher than the samples mordanted with the three mordants in all mordanting techniques.
The value of (yellowness) obtained from dyed samples which are premordanted with aloe vera was higher than all other dyed samples.
Shade of color was changed in some specimens mordanted with mango bark, aloe vera, and copper sulphate mordants as shown in Figure 4. Similar to results of  the mordants used in the combination gave varying shades resulting in inconsistency of color value results .
3.1.2. Reflectance (%) and Values of Dyed Leather Samples
In directly dyed leather samples, the maximum dye absorption value and minimum reflectance (%) were obtained from sample dyed at temperature of 70°C, time of 60 min, and pH of 4 as shown in Figures 1 and 2. This sample was taken as optimum condition for dyeing of chrome tanned leather with dye extracted from bark of Cassia singueana plant. When mordanted with aloe vera and mango bark, the maximum value was obtained from premordanted samples. In case of samples treated with copper sulphate, simultaneously mordanted sample yielded maximum color strength at temperature of 60°C, time of 60 min, and pH of 3.5. In general, it was observed that the best value was obtained from samples dyed at temperature of 70°C, time of 60 min, and pH of 4 in all samples mordanted with natural mordants.
3.1.3. Effect of Mordanting Techniques
Natural mordants of aloe vera and mango bark gave best shades with premordanting. In case of copper sulphate simultaneous mordanting yielded best results as shown in Figure 3.
3.2. Fastness Results
The fastness properties of dyed leather samples were tested by standard ISO method. The performance of light fastness, fastness to perspiration, and rubbing of the specimens are presented in Table 4. It can be observed that directly dyed sample and those premordanted with natural mordants exhibit good to excellent rubbing and perspiration fastness and good to very good light fastness. In general, natural dye extracted from bark of Cassia singueana could be used for commercial purposes.
The present study revealed that dye extracted from bark of Cassia singueana can be used as dye for coloring of tanned leather. Abundant availability in Ethiopia makes the raw material cheap. The use of this plant for coloration of leather would reduce import of synthetic dyes and provide additional cash crop for farmers. The possibility of employing natural mordants (extracts of mango bark and aloe vera juice) provides additional attraction. The acceptable performance ratings make the process commercially viable.
Taame Berhanu is presently working as Lecturer in Textile Chemistry at Dire Dawa Institute of Technology (DDIT), Dire Dawa University, Dire Dawa, Ethiopia.
Conflicts of Interest
The authors declare that they have no conflicts of interest.
The authors are grateful to Assistant Professor Addisu Ferede, Scientific Director, and Assistant Professor Adane Haile, Textile Chemistry RIC Director, EiTEX, Bahir Dar University, Ethiopia, for their encouragement and support in conducting this research. Besides authors would like to thank Dire Dawa University, Ethiopia, for their financial support to do this Master thesis.
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Copyright © 2017 Taame Berhanu and Saminathan Ratnapandian. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.