Research Article  Open Access
Guoxue Zhang, Ying Zhang, Yangyang Zhou, "Fatigue Tests of Concrete Slabs Reinforced with Stainless Steel Bars", Advances in Materials Science and Engineering, vol. 2018, Article ID 5451398, 5 pages, 2018. https://doi.org/10.1155/2018/5451398
Fatigue Tests of Concrete Slabs Reinforced with Stainless Steel Bars
Abstract
Experimental studies on fatigue behavior of reinforced concrete slab with stainless steel rebar and carbon steel rebar have shown that, at the same reinforcement ratio, the slope of the deflectioncycle number curves of stainless steelreinforced concrete slab is lower than that of ordinary steelreinforced concrete slab. The higher the reinforcement ratio is, the smaller the maximum crack width would be. Higher stress level contributes to larger deflection and reinforcement strain in midspan and shorter fatigue life. Compared to the ordinary steelreinforced concrete slab, the stainless steelreinforced concrete slab shows narrower maximum crack under the same number of loading cycles. Less significant midspan deflection, reinforcement strain, and longer fatigue life are observed in stainless steelreinforced concrete slab at the same reinforcement ratio, stress level, and cycling time. With the increase of reinforcement ratio, the deflection and fatigue life extended.
1. Introduction
It is well known that the excellent corrosion resistance behavior of stainless steel rebar contributes a lot to the effective improvement in structural durability and structural life [1–3]. Stainless steel rebar has been widely used in reinforced concrete structures in the United States, Britain, and other countries, along with corresponding standards [4, 5]. The 1.4362 duplex stainless steel rebar also be applied to Hong KongZhuhaiMacao Bridge. Researchers worldwide have done numerous studies regarding the performance of stainless steelreinforced concrete [6, 7]. As civil engineering structure such as bridge and marine is usually underfacing repeating cyclic loading, such as vehicle vibration, wave actions, and currents. These structures always collapse when the failure load is lower than the ultimate load, which end up a severe cost to peoples’ lives and property. Countless research studies have been devoted to the fatigue performance of reinforced concrete [8], but few studies on the fatigue performance of stainless steelreinforced concrete slabs were reported. Studies on the fatigue performance of stainless steelreinforced concrete slabs and ordinary steelreinforced concrete slabs are carried out in this paper.
2. Experimental Situation
Experiment is designed with a total of 5 specimens which were divided into 3 groups, to simulate a simply supported singlespan bridge deck [8–14]. Design parameters of the specimens are shown in Table 1. C30 concrete was used in 150 mm × 500 mm × 2500 mm specimens, with a 20 mm thick longitudinal reinforcement protective layer (Figures 1 and 2).
 
1.4362 duplex stainless steel rebar. 
The 1.4362 duplex stainless steel rebar is provided by UGITECH, with yield strength of 750 MPa, tensile strength of 880 MPa, elongation of 17%, and elastic modulus of 1.93 × 10^{5} MPa. The corrosion resistance of the 1.4362 duplex stainless steel rebar is better than that of 304 and 316 stainless steel, with reasonable price as well. Thus, it has been widely used in marine concrete in recent years. Carbon steel rebar used in this study was hot rolled steel rebar HRB335, as shown in Table 2.

Cyclic loading was applied to the specimens [15, 16]. After a given amount of loading cycle, the midspan deflection, the strain in the tensile area, and the crack under the upper limit of the cyclic loading would be measured by replacing with static load of the same value to obtain the development of the deflection, strain, and crack.
3. Experimental Results and Analysis
3.1. Experimental Procedures
Based on the damage tolerance design principle, the fatigue loading cycles are determined by the SDS500 Dynamic and Static Test Machine with ElectroHydraulic Servo Controlled. Two fatigue failure criteria were applied.
3.1.1. Fatigue Failure of Reinforcement
By increasing the fatigue loading cycles, the deformation and steel reinforcement damage in cracking area were greater than those in the remaining parts due to stress concentration. Fatigue failure occurred in reinforcement when the deflection and damage accumulated to a certain point, which appeared in the specimen B13.
3.1.2. Limited Crack Width in Normal Section
According to the limit stipulated in the Chinese Code GB/T 50152 (2012) [10], specimen would be considered as damaged when the width of normal section crack reaches 1.5 mm. This failure mode appeared in specimens B11, B12, B21, and B31.
The imposed conditions and the fatigue life of specimens are shown in Table 3. When increasing stress level (the ratio of maximum load stress to the ultimate load capacity of specimens), the fatigue life of the stainless steelreinforced concrete slab decreased. With the same reinforcement ratio and stress level, the fatigue life of the stainless steelreinforced concrete slab was longer than that of the ordinary steelreinforced concrete slab. Therefore the increasing of the reinforcement ratio is beneficial for the fatigue life [15].

3.2. Deflection
The deflectioncycle number curves of stainless steelreinforced concrete slabs are shown in Figure 3(a), and the specimens with the same reinforcement ratio were under different stress levels. Before a loading cycle of 0.1 × 10^{6} times was applied, the midspan deflection of slab significantly increased and the slope was steep at this stage. With the increase of loading cycles, the slope of the deflection curve decreased and the deflection increased, mainly because there was less significant residual deflection at this stage. Due to the high stress level, the specimen B13 had a failure mode of reinforcement fatigue failure. Its midspan deflection greatly increased at the later stage of the cyclic loading. The final deflection was similar to the deflection in static load. Compared to the specimen B13, the stress level of specimens B11 and B12 was relatively lower, and no significant increase in the midspan deflection at the later stage of the cyclic loading was observed. With the same reinforcement ratio, the higher the stress level was, the larger the midspan deflection would be. By increasing the stress level, the slope would be steeper and the residual deflection would be more significant as well [15].
(a)
(b)
Figure 3(b) shows the comparison of deflectioncycle number curves between the stainless steelreinforced concrete slab and the ordinary steelreinforced concrete slab. The specimens were at the same stress level, but different reinforced ratios and reinforcement types. The figure shows steep deflection increases at the beginning of the cyclic loading and tends to be relatively stable afterwards. With the same reinforcement ratio, the slope of the deflectioncycle number curve of stainless steelreinforced concrete slabs was small. This indicates that the rigidity degradation of ordinary steel is faster than stainless steel, and the cumulative fatigue damage is more significant. The higher the reinforcement ratio of the stainless steelreinforced concrete slab was, the smaller the midspan displacement would be, and the slower the stiffness degradation would be.
3.3. Strain of Reinforcement
The reinforcement straincycle number curves shown in Figure 4 are similar to the deflectioncycle number curves in Figure 3. For the specimen B13, with the increasing of cycles, three typical stages can be found in the dynamic change of tensile reinforcement strain: initial stage, stable stage, and accelerated development stage. In the middle stage of the cyclic loading, the development of steel strain is mainly attributed to the development of residual strain [6, 7]. As the fatigue failure was different from the static loading failure, no apparent necking phenomenon was observed [16]. Therefore, although the strain value of the tensile steel increased during the failure of B13, it is far less than that under static load.
(a)
(b)
3.4. Cracks
Crack distribution pattern in the specimen B31 is shown in Figure 5. Vertical cracks were first observed in pure bending section of the slab with the width of approximately 0.2 mm. Most of the cracks occurred near the loading point. 5 smaller diagonal cracks extended out to the loading points were noticed in the flexureshear section, of which the widths were all smaller than 0.1 mm [17, 18]. It was observed that the width and the quantity of the crack increased rapidly along with the cyclic loading at an early stage. The growth tended to be smooth at midstage and became significant again at later phase. In the fatigue test, a number of tiny cracks emerged during the increase of fatigue cycles, which differentiate its result pattern from the static load tests [19–22]. During fatigue loading, the initial cracks in pure bending section gradually get widened and extended upward. New cracks were found growing among the major fractures. From the midstage to the late stage of the cyclic loading, one of the cracks grew to be a major crack; meanwhile, other fractures became stabilized [13, 16]. From the flexureshear section, new cracks can be found when increasing the cycle [17, 18]. These cracks developed slowly and were relatively narrower. In general, certain quantity of cracks exists when a structure is at its service stage, whereas when the structure is under fatigue cyclic loading, decreased fatigue strength and wider cracks can be found when increasing the cycles due to the degradation of mechanical property.
Under cyclic loading, the maximum width of crack increased with the higher stress level. The higher the reinforcement ratio was designed, the smaller the maximum crack width would be. With the same cycles, the maximum crack width of the stainless steelreinforced concrete slab was smaller than that of the ordinary steelreinforced concrete slab. It indicates that the stress level, type of reinforcement, and reinforcement ratio have significant impacts on the crack extension in the slab.
4. SN Fatigue Curve
Stress amplitude of reinforcement is the main factor affecting the fatigue strength of a specimen. The SN curve (or the Wohler curve) is a hyperbola in the rectangular coordinates with an expression of ( and are the material constants, and the fatigue life is defined as the number of cycles the specimen bear before fatigue failure). According to the theoretical stress formula of the Chinese Code GB50010 (2010) [11], we can calculate the stress amplitude of the steel bar by (1). The residual fatigue life of the specimen can be calculated by subtracting the load cycles from the total fatigue life N.
From the results obtained in this study, as is shown in Figure 6, the fit SN curve for stainless steelreinforced concrete slabs under fatigue loading is as follows:where is the fatigue life (10^{4} times) and is the stress amplitude of the steel bar (MPa).
5. Conclusions
With the increase of loading cycles, the midspan deflection and tensile steel strain of the specimens increased simultaneously. With the same reinforcement ratio, the higher the stress level was, the larger the deflection would be, so as the steel strain and the crack width, and thus the shorter the fatigue life was. Compared to the ordinary steelreinforced concrete slab, stainless steelreinforced concrete slab showed smaller midspan deflection, steel strain, maximum crack width, and longer fatigue life under the same cyclic loading. Increasing the reinforcement ratio of the stainless steelreinforced concrete slab would further reduce the deflection and the crack width, which would elongate the fatigue life. With the same number of cyclic loading and reinforcement ratio, the maximum crack width of the stainless steelreinforced concrete slab was smaller and the fatigue life was longer than those of the ordinary steelreinforced concrete slab.
Conflicts of Interest
The authors declare that there are no conflicts of interest regarding the publication of this paper.
Acknowledgments
This work was supported by the Major Project (Natural Science) of Department of Education of Guangdong Province under Grant no. 2014KZDXM064, the Guangdong Natural Science Foundation under Grant no. S2011010001225, and the Civil Engineering Technology Research Center of Guangdong Province.
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Copyright
Copyright © 2018 Guoxue Zhang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.