Research Article
Calculation and Estimation of Surface Roughness and Energy Consumption in Milling of 6061 Alloy
Table 3
Experimental surface roughness results and S/N ratios.
| Exp. no | V (m/min) | f (mm/rev) | DOC (mm) | Cm | Ra (μm) | Ra—S/N ratio (dB) | Rz (μm) | Rz—S/N ratio (dB) |
| 1 | 60 | 0.10 | 0.5 | 1 | 1.120 | −0.9844 | 7.2052 | −17.1530 | 2 | 60 | 0.15 | 1.0 | 1 | 3.120 | −9.8831 | 17.3440 | −24.7830 | 3 | 60 | 0.20 | 1.5 | 2 | 5.460 | −14.7439 | 31.0670 | −29.8460 | 4 | 60 | 0.25 | 2.0 | 2 | 5.672 | −15.0747 | 32.5755 | −30.2578 | 5 | 120 | 0.10 | 1.0 | 2 | 2.540 | −8.0967 | 27.4115 | −28.7587 | 6 | 120 | 0.15 | 0.5 | 2 | 3.860 | −11.7317 | 19.3407 | −25.7294 | 7 | 120 | 0.20 | 2.0 | 1 | 3.120 | −9.8831 | 23.8137 | −27.5366 | 8 | 120 | 0.25 | 1.5 | 1 | 2.640 | −8.4321 | 11.0873 | −20.8965 | 9 | 180 | 0.10 | 1.5 | 1 | 1.650 | −4.3497 | 9.3410 | −19.4079 | 10 | 180 | 0.15 | 2.0 | 1 | 1.605 | −4.1095 | 7.7330 | −17.7670 | 11 | 180 | 0.20 | 0.5 | 2 | 1.580 | −3.9731 | 9.4715 | −19.5284 | 12 | 180 | 0.25 | 1.0 | 2 | 2.672 | −8.5367 | 12.8927 | −22.2069 | 13 | 240 | 0.10 | 2.0 | 2 | 2.832 | −9.0419 | 15.8005 | −23.9734 | 14 | 240 | 0.15 | 1.5 | 2 | 1.720 | −4.7106 | 10.8800 | −20.7326 | 15 | 240 | 0.20 | 1.0 | 1 | 1.498 | −3.5102 | 8.1025 | −18.1724 | 16 | 240 | 0.25 | 0.5 | 1 | 2.502 | −7.9657 | 16.5083 | −24.3541 |
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