Advances in Materials Science and Engineering

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Zero Waste Approaches for Cost-Effective Treatment of Industrial Waste

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Research Article | Open Access

Volume 2020 |Article ID 8857451 | https://doi.org/10.1155/2020/8857451

Takele Sime Tessema, Amare Tiruneh Adugna, M. Kamaraj, "Removal of Pb (II) from Synthetic Solution and Paint Industry Wastewater Using Activated Carbon Derived from African Arrowroot (Canna indica) Stem", Advances in Materials Science and Engineering, vol. 2020, Article ID 8857451, 10 pages, 2020. https://doi.org/10.1155/2020/8857451

Removal of Pb (II) from Synthetic Solution and Paint Industry Wastewater Using Activated Carbon Derived from African Arrowroot (Canna indica) Stem

Academic Editor: Shuai Cao
Received06 Sep 2020
Revised25 Nov 2020
Accepted10 Dec 2020
Published19 Dec 2020

Abstract

This study aimed to investigate the potential of Canna indica stem-based activated carbon (CISAC) for the removal of Pb (II) ions from synthetic solution and paint industry wastewater. The effects of pH, initial Pb (II) ion concentration, and adsorbent dose were studied using an aqueous solution prepared using pure lead nitrate (Pb(NO₃)₂) on a batch mode. Dried Canna indica stem (CIS) was carbonized in a rectangular furnace at 500°C for 2 h and treated with phosphoric acid (H3PO4) at a ratio of 1 : 1 (w/v). Results showed that the CISAC had 5.4% of moisture, 5.0% of ash, 26.7% of volatile matter, 62.9% of fixed carbon, and 797.5 mg/g of iodine number. The Fourier Transform Infrared (FTIR) results showed that the hydroxyl, carboxyl, and phenolic functional groups were dominant in the CISAC surface. Physicochemical characteristics revealed that raw wastewater had a concentration of 4.6 mg/L Pb (II), 3 mg/L Cu (II), 171 mg/L BOD5, 2402 mg/L COD, and 619 mg/L TSS. Better removal of Pb (II) ion from aqueous solution was achieved at a pH of 5.5, initial Pb (II) concentration of 102.4 mg/L, and an adsorbent dose of 1.4 g using response surface methodology. The highest removal efficiencies of Pb (II) which was achieved from aqueous solution and paint wastewater were 98% and 70%, respectively. The experimental data are fitted with Langmuir and Freundlich isothermic models. The results suggested CISAC as a promising adsorbent to remove Pb (II) ion from paint industry wastewater.

1. Introduction

Water and land contamination by heavy metals discharged from industrial wastes has become a global problem during the current years [1]. The rapid development of various industrial activities and technologies discharged heavy metals into the environment which highly affected the environment and human health due to their toxicity, bioaccumulation, and bioaugmentation in the food chain and persistence in nature [2]. Heavy metals like arsenic, chromium, copper, mercury, nickel, and silver are among the most widely known toxins found in modern effluents [3]. However, lead is a substantial heavy metal found in wastewater from the paint industry which is toxic to life, even at low concentrations, and can affect the nervous and reproductive system [3, 4]. To remove heavy metals from industrial effluent, precipitation, ion exchange, coagulation, electrodialysis, etc. are the most commonly used technologies [5]. These technologies have numerous disadvantages such as incomplete metal ion removal, high energy and reagent costs, and toxic sludge [6]. However, adsorption techniques look to be more attractive due to their simplicity, ease of use, high efficiency, and being economical in the removal of heavy metals from wastewater [7].

Commercial activated carbon is the most commonly used adsorbent but not cost-effective [8]. Therefore, many researchers were prompted to search for low cost and equally workable adsorbents. Conversion of lignocellulose content to activated carbon is a possible and feasible approach [1]. Some previous studies have reported the production of activated carbon from agricultural residues and other materials for removing Pb (II) ions from wastewater, for instance, Banana steam [9], Apricot stone [10], Almond shell [11], winemaking waste [12], and pine cone [13]. However, the Canna indica found in Ethiopia (which is planted to decorate homes and public parks) is not yet studied for its potential as an adsorbent. This research investigated the potential of Canna indica stem activated carbon to determine its Pb (II) ion adsorption capacity from aqueous solution and paint wastewater.

2. Materials and Methods

2.1. Preparation of the Adsorbent

The experiment was conducted in an environmental engineering laboratory at Addis Ababa Science and Technology University. The Canna indica stems were collected from the locally available canna indica garden in Addis Ababa city, Ethiopia. Then, the stems were reduced from 1.5 to 3 cm using a knife and sun-dried for 5 days. The dirt was removed by washing with distilled water and dried in an oven at 105°C for 24 h. Then, it was ground using pestle and mortar, and a 100 g sample was taken and mixed with 100 ml of concentrated phosphoric acid (85% w/w) for 12 h. After that, it was dried in an oven at 105°C for 24 h and carbonized using a rectangular electrical muffle furnace (Nabertherm F 330) at 500°C with a heating rate of 25°C/min for 1 h [14]. The carbonized sample was then taken out of the furnace and cooled in a desiccator and continuously washed with distilled water until a neutral solution was achieved. Finally, it was dried in an oven at 105°C for 24 h, ground and sieved using 125 µm sieve, and stored in plastic bottles for further use.

2.2. Characterization of the Adsorbent

The proximate analysis (moisture, volatile matter, ash, and fixed carbon content) and iodine number were determined with ASTM (D 2866–2869) and (D4607-94) method, respectively. The functional groups on the prepared adsorbent were determined using a Fourier Transform Infrared (Shimadzu IRAffinity-1s) spectrometer in the spectral range of 4000–400 cm−1 and the data were analyzed by using standard software (Origin 2018 Version 9.55). The X-ray diffraction analysis was also determined using X-ray diffraction (Rigaku Miniflex 600 diffractometer). The XRD was operated at Cu Ka, 40 kV/40 mA, and a current of 15 mA. The X-ray diffraction patterns were collected with a scan rate of 4.2°C/min and the results were analyzed using standard software (Origin 2018 Version 9.55).

2.3. Preparation of Aqueous Solution

The lead (II) stock solution (1000 mg/L) was prepared by dissolving 1.5985 g of Pb (NO3)2 (99.8%) with 1000 ml distilled water. The lead standard working solution was prepared by using the following equation:where C1 is the initial concentration, C2 is the final concentration, V1 is the initial volume, and V2 is the final volume

2.4. Collection and Processing of the Paint Industry Effluent

Polythene bottle (1500 ml) was washed with tap water, thoroughly cleaned with hydrochloric acid, and resined with distilled water to make it acid-free, being used to collect the samples. The effluent samples were collected from the paint industry in Addis Ababa (the subcity of Nefas Silk Lafto (latitude: 8°58′50.29″, longitude: 38°44′57.6″)). The effluent was taken in the morning and afternoon for three days during the first week of July, as there was no further treatment. The sample was immediately transported to the laboratory allowed to settle the solids for 1 h and analyzed within 24 h. The heavy metals (Pb (II), Cu (II)) and physicochemical characteristics (BOD5, COD, TSS, turbidity, pH, and temperature) of the effluent before and after adsorption were characterized using the APHA (2010) method.

2.5. Experimental Methods

The experiments were done to optimize the influence of experimental factors such as pH (3, 5.5, and 8), adsorbent dose (0.5, 1, and 1.5 g), and initial concentration of Pb (II) ions (50, 100, and 150 mg/L) for the removal efficiency of Pb (II) ion from aqueous solution. Using the optimal experimental conditions, the real paint industry wastewater was examined for the removal efficiency of Pb (II) ion. The experiments were conducted in a 250 ml Erlenmeyer flask with a constant speed of 250 rpm and a contact time of 120 min at room temperature [15] on a batch basis. Then, it was filtered using 0.45 μm Whatman filter paper to separate from the adsorbent. The residual Pb (II) ion concentration was determined by using Microwave Plasma Atomic Emission Spectrometry (Agilent mp-aes 4200). All of the experiments were performed in triplicate. The removal efficiency and adsorption capacity qe (mg/g) were calculated using the following equations, respectively:where Co and Ce are the initial and the final Pb (II) ion concentration (mg/L), respectively, V is the adsorbate volume (L), and m is the mass of adsorbent (g).

2.6. Experiment Design and Optimization

The experimental design for process optimization and its statistical analysis was carried out using Design Expert ® software version 7.0.0. The relationship between dependent response variables and a set of quantitative experimental factors (independent variables) was analyzed by using the Box–Behnken factorial surface (3 levels and 3 factors). This design was utilized to determine the effect of three factors initial Pb (II) ion concentration, adsorbent dosage, and pH on the removal efficiency of Pb (II) ion using Canna indica-activated carbon over three levels. The ranges and levels of the experimental parameters are shown in Table 1.


FactorsLevels of Box–Behnken
Low (−1)Middle (0)High (+1)

pH (x1)35.58
Adsorbent dose (x2)0.511.5
Initial concentration (x3)50100150

The total number of experiments was determined using the following equation:where N is the number of experimental runs, F represents the factor number, and xo is the number of replicates at the central point. In this study, the values of N, F, and xo were 17, 3, and 5, respectively. The relationship between coded and actual values of variables was measured using the following equation:where is the dimensionless coded value of the ith independent variable, is the value of at the center point, and Δx is the step change value. A second-order polynomial response surface model for the fitting of experimental data was calculated using the following equation:where y, xi, bo, and bi represent the predicted response, independent variables, constant offset term, and linear coefficients, respectively. Furthermore, bii represents the regression coefficients for the quadratic and bij represents interaction effects.

2.7. Adsorption Isotherms

Langmuir and Freundlich isotherm models were used in this work: the Langmuir isotherm theory assumes monolayer adsorbent distribution over a homogeneous adsorbent surface. The Langmuir isotherm is presented in the following equation:where qm is the maximum amount of metal ion adsorbed capacity (mg/g), qe is the amount of metal ion per unit mass of adsorbent at equilibrium (mg/g), KL is a constant related to the binding energy of adsorption, and the other constants can be estimated by plotting Ce versus qe.

The Freundlich isotherm is an empirical equation describing heterogeneous surface adsorption. The Freundlich isotherm is commonly presented as shown in the following equation:where is the Freundlich constant related to adsorption capacity (mg/g) and n is the Freundlich exponent (dimensionless). By taking the logarithmic function of equation (8), it is simplified to the following equation:

3. Results and Discussion

3.1. Proximate and Iodine Number Analysis

The results of proximate and iodine number analysis values are presented in Table 2. In observation of the data of proximate analysis, CISAc shows low ash content (5%), medium content of volatile matter (26.7%), low moisture content (5.4%), and a high percentage of fixed carbon (62.9%). The moisture content value was lower than the values reported by Olugbenga et al. [16] and Ozdemir et al. [36] while studying the activated carbon from Pawpaw (Carica papaya) leaf and grape stalk, respectively. This indicates that CISAC may have better removal potential due to its lower moisture content [17]. However, the volatile matter contents of this were more than the value obtained from Banana (Musa paradisiaca) stalk-based activated carbon [18]. The fixed carbon for CISAC was better than the activated carbons made from Banana empty fruit bunch, Delonix regia fruit pod [19], and pumpkin seed shell [20]. The medium content of volatile matter and the low ash content usually increase the solid yield of the carbon and produce high fixed carbon [21]. Better performance was obtained when there is a high microstructure which is directly correlated with the iodine value. The higher number of carbons in iodine was due to the presence of a large structure of micropores and the high likelihood of carbons having a large surface area due to the enlargement of their pore structure [22]. The iodine value is significantly affected by activation temperature and time (Mopoung et al. [14]) and Kumar et al. [23] reported an activation time of 1 to 2 hr, and the activation temperature within 500 to 600°C increases the microstructure.


ParametersValue (%)

Moisture5.4
Ash5.0
Volatile matter26.7
Fixed carbon (%)62.9
Iodine number (mg/g)797.5

The iodine number of the CISAC was greater than a value obtained from activated carbon from Cassava peels [24] and Lapsi (Choerospondias axillaris) seed stone [25]. This shows that CISAC has a better removal capacity as a higher iodine number of carbons credited to the nearness of large micropore shape and to have expansive surface vicinity due to the broadening of their pore structure [26].

3.2. FTIR Analysis of CISAC

Table 3 presents the FTIR spectral characteristics of CISAC based on pH (7 and 5.5), initial Pb (II) ion concentration (0 and 50 mg/L), and adsorbent dosage (1 and 1.5) before and after Pb (II) ion adsorption, respectively. The FTIR spectrum of the activated carbon shows a significant difference in peak frequencies due to the binding of Pb (II) ion with active sites of the activated carbon indicating the presence of ionizable functional groups on the activated carbon which has the potential to interact with other cations [4].


FTIR peakAssigned functional groupsBand wave number (cm−1)
BeforeAfterShift differences

1Hydroxyl (O-H)3450339456
2Methyl and methylene (C-H)237423686
3Methyl and methylene (C-H)229122910
4Acetyl (C=O)1620160614
5Carbonyl (CC )1383132063
6Nitrate (NO2)1313123677
7Aryl (C-O)1166115214
8Aryl (C-O)1040398642

The FTIR spectra of CISAC before and after adsorption of Pb (II) ion are revealed in Figure 1. The recorded spectra give different adsorption peaks which represent the presence of various functional groups in the CISAC. The spectra of CISAC before adsorption of Pb (II) ion band at 3450 cm−1 representing stretching vibrations of O-H in hydroxyl group and band at 2374 cm−1 assigned to C-H stretching indicate the methyl and methylene [27]. Besides band at 1620 cm−1 stretching of the acetyl group in hemicellulose, band at 1383 cm−1 indicated stretching in the aromatic ring, band at 1313 cm−1 attributed to N-O stretching vibration, and band at 1166 cm−1 and 1040 cm−1 associated with the C-O stretching of the aryl group in lignin, respectively [21]. All of the assigned wave numbers of CISAC after adsorption are different from before adsorption except for one of them where many wavenumbers shift during the adsorption process.

3.3. XRD Analysis

X-ray diffraction was used to assess the presence of amorphous and crystalline between the matrixes of carbon. The X-ray powder diffraction spectra are presented in Figure 2. According to the powder diffraction results, the CISAC shows two broad intense peaks at 2ϴ = 23° and 2ϴ = 24°. These were a sign of crystalline graphite formation inside the carbon [28]. The spectra pattern exhibits a persistent decrease in crest concentration as a result collapse of the graphite layers. This can be an ordinary amorphous carbon arrangement [29].

3.4. Paint Industry Untreated and Treated Wastewater Characteristics

Table 4 presents the untreated and treated wastewater characteristics collected from the paint industry. The concentrations of most parameters for the untreated wastewater, except for pH and temperature, were above the WHO standard. Particularly, the Pb (II) ions concentration was 46 times higher than the standard; hence, it must be removed to avoid environmental risks.


ParametersUnitUntreated wastewaterTreated wastewaterMaximum limited value (WHO, 2017)

pHpH unit5.36.56.5–9.2
Temperature°C20.62040
TurbidityNUT25510
BOD5mg/L1712540
CODmg/L2402150120
TSSmg/L61913845
Pb (II)mg/L4.60.4280.1
Cu (II)mg/L30.2681

The treated wastewater characteristics were below the standard set by WHO (2017) except for COD and TSS. Hence, further treatment is needed to remove the excess COD and TSS before disposing to the environment. Though the research was concentrated on Pb (II) removal, [30] reported the biochar made from Canna indica has the potential to remove cadmium from an aqueous solution which shows that it might have a potential to remove other heavy metals.

3.5. Effects of Individual Factors on Pb (II) Ion Removal Efficiency
3.5.1. Effects of pH

The influences of pH were investigated in the range of 38 under constant initial Pb (II) concentration of 100 mg/L, a contact time of 120, and an adsorbent dose of 1.5 g. Figure 3(a) displays the Pb (II) ions removal efficiency was increased when the solution of pH increased from 3 to 5.5. The better removal of Pb (II) ion was achieved at pH 5.5 while the removal decreased under highly acidic and moderate basic conditions. A similar finding was reported by Gundogdu et al. [31]. At a highly acidic pH, the overall surface charge on the active site becomes positive and metal cations and protons compete for the binding site of the adsorbent [32]. The removal efficiency was decreased when the values of pH increased from 5.5 to 8. In this condition, Pb (II) ions were precipitated in the form of Pb (OH)2 [33]. Related trends were reported for the adsorption of Pb (II) ions on the activated carbon prepared from coconut shell [34].

3.5.2. Effects of Initial Pb (II) Ions Concentration

The better removal was achieved at the initial Pb (II) ion concentration of 50 mg/L (Figure 3(b)). The elimination of Pb (II) ion was decreased with the increase in concentration from 50 to 150 mg/L; because of low concentration, there is a low number of lead ions to the ration of the surface-active site found in the adsorbent surface. Therefore, all of the lead ions may interact with the active site. In contrast when higher initial concentration proved more lead ion for being attached on the adsorbent surface, as a result, the active site is not sufficient and saturation in the adsorbent has happened which resulted in the reduction of removal efficiency.

3.5.3. Effects of Adsorbent Dosage

The effect of an adsorbent dose was investigated by altering the adsorbent in the range of 0.5–1.5 g/100 ml. The fixed parameters were pH of 5.5, a contact time of 120 min, and an initial Pb (II) ion concentration of 100 mg/L. Figure 3(c) shows the removal of Pb (II) ion was increased while the adsorbent dose increased from 0.5 to 1.5 g. It is due to a constant initial concentration whilst growing the adsorbent dose gives a higher adsorption surface area. However, a reverse trend was observed for adsorption capacity. A similar result was reported in the elimination of Pb (II) ion from aqueous solution using bamboo-based activated carbon as adsorbent [35]. The elimination of lead (II) increased with an increase in the adsorbent dosage and then it remains almost constant which leads to better removal at 1.5 g of adsorbent.

3.6. Process Optimization and Effects of Factors Interaction Response Surface Methodology

3D plots can be drawn for a different combination of parameters which show the trend of variation of response within the selected range of input factors ((pH, initial Pb (II) ions concentration, and an adsorbent dose) and the influence of each parameter over the other parameters. Few such typical plots are shown in Figure 4.

Figure 4(a) shows the 3D plot, the combined effects of pH (x1), and initial Pb (II) ion concentration (x2) on the elimination efficiency of Pb (II) ion by keeping the adsorbent dose constant. The result from Figure 4(a) indicates that the elimination efficiency was increased with an increase in the solution of pH from 3 to 5.5 with decreasing the Pb (II) ion concentration from 150 to 50 mg/L and then decreased when further increasing pH from 5.5 to 8.

The 3D surface plot in Figure 4(b) displays the Pb (II) ion removal efficiency as the combined effects of adsorbent dose (x3) and pH (X1) in maintaining the initial Pb (II) ion concentration constant. The removal of Pb (II) ion decreased when the pH decreased from 5.5 to 3 with the decrease in the adsorbent dose from 1.5 to 0.5 g. Then, the removal efficiency increased when the pH decreased from 8 to 5.5 and the adsorbent dose increased from 0.5 to 1.5 g.

The 3D plot which was constructed to show the most significant two factors of adsorbent dose (X3) and initial Pb (II) ion concentration (x2) with keeping pH constant is revealed in Figure 4(c). From Figure 4(c), it can be observed that the adsorption capacity increased when the adsorbent dose increased from 0.5 to 1.5 g and the initial Pb (II) ion concentration decreased from 150 to 50 mg/L. The increase in the adsorbent dose provided a greater surface area or increased available adsorptions sites which increased the amount of Pb (II) adsorbed.

The optimization process was performed by numerical optimization defined in the Design-Expert software. In numerical optimization, the program seeks to maximize the desirability function to create the optimal condition. All the three factors and Pb (II) removal efficiency were set in experimental ranges for the maximum desirability. Optimization was done by considering the values of parameters for better removal for Pb (II) ion from aqueous solution using CISAC, that is, pH value of 5.5, adsorbent dose of 1.35 g, and initial Pb (II) ions concentration of 102.37 mg/L with the desirability of 1 (Figure 5). Therefore, using these values, the removal efficiencies of Pb (II) ion from aqueous solution and paint industry wastewater were found to be 98% and 70%. Pb (II) ion removal efficiency of CISAC in paint wastewater was much lower than in aqueous solution because paint industry wastewater contained different types of heavy metals (Cu+2, Cr+3, and Zn+2), binders, additives, biological oxygen demand (BOD5), chemical oxygen demand (COD), total suspended solids and turbidity that affected the Pb (II) ion removal efficiency by competing one another in the adsorbent site.

3.7. Adsorption Equilibrium Isotherm Studies

The equilibrium isotherm experiments were carried out using 1.5 g/100 ml of Canna indica activated carbon with pH of 5.5 and the initial Pb (II) ions concentrations (50, 100, and150 mg/L) under room temperature. The adsorbate-adsorbent solutions were mixed at a constant speed of 250 rpm for an equilibrium time of 120 min. Figures 6(a) and 6(b) represent the Langmuir and Freundlich isotherm adsorption of Pb (II) ion on CISAC, and Table 5 shows the parameters of these isotherms. The correlation coefficients (R2) of Langmuir and Freundlich isotherms models are 0.9884 and 0.9461, respectively. Thus, the adsorption of Pb (II) on CISAC fits the model of Langmuir very well.


Langmuir parametersFreundlich parameters
R2n1/nR2

8.520.570.98841.441.640.610.9461

4. Conclusion

The present study shows that CISAC is a good adsorbent for the removal of Pb (II) ions from aqueous solution and paint industry wastewater. Better removal (98%) was achieved at an initial Pb (II) ion concentration of 102.4 mg/L, an adsorbent dosage of 1.4 g, and pH of 5.5. With the same condition, 69.7% of Pb (II) ion was removed from the paint industry wastewater. The performance of the CISAC for the removal of Pb (II) ion in the paint industry wastewater was much lower than in aqueous because the paint industry wastewater contains various types of pollutants. Adsorption isotherm showed that the Langmuir isotherm model provides the best correlation of R2 (0.9884). The treated wastewater characteristics were below the standard set by WHO (2017) except for COD and TSS. Hence, further treatment is needed to remove the excess COD and TSS before disposing to the environment. The findings of the current study suggest that the adsorption process using CISAC is an environmentally friendly and effective adsorbent for the removal of Pb (II) ions from aqueous solution and paint industry wastewater. However, it is suggested that CISAC might have the potential to remove other heavy metals, and further studies are recommended for the authentication.

Data Availability

The information used in this study can be obtained from the corresponding author upon request.

Conflicts of Interest

The authors have no conflicts of interest.

Acknowledgments

This study was supported financially by the Ethiopian Road Authority.

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Copyright © 2020 Takele Sime Tessema et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.


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