Effect of Lanthanum Cerium Cysteine on Cure Characteristics, Mechanical Properties, and Thermooxidative Aging for Natural Rubber

Zhang, Wentao; Liu, Zhaogang; Li, Shuai; Hao, Wei; Hu, Yanhong; Wu, Jinxiu

doi:https://doi.org/10.1155/2021/8100220

Advances in Polymer Technology

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Abstract Introduction Experimental Results and Discussion Conclusion Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2021 | Article ID 8100220 | https://doi.org/10.1155/2021/8100220

Effect of Lanthanum Cerium Cysteine on Cure Characteristics, Mechanical Properties, and Thermooxidative Aging for Natural Rubber

Wentao Zhang,^1,2,3Zhaogang Liu ,^1,2,3Shuai Li,^1,2,3Wei Hao,^1,2,3Yanhong Hu,^1,2,3and Jinxiu Wu^1,2,3

Academic Editor: Pierre Verge

Received21 Oct 2021

Revised23 Nov 2021

Accepted24 Nov 2021

Published03 Dec 2021

Abstract

In this work, a novel additive lanthanum cerium cysteine (LC-Cys), with the molecular formula La_0.35Ce_0.65(Cys)₃Cl₃·3H₂O, was successfully synthesized through complex decomposition reaction of L-Cysteine and chlorinated rare earths. The effects of additive LC-Cys on cure characteristics, mechanical properties, and thermooxidative aging were investigated. LC-Cys as a multifunctional additive was applied to increase the curing rate and reduce the content of zinc oxide in the presence of the sulfur vulcanization system. It was found that the vulcanizates filled with (5ZnO/2LC-Cys) exhibited the highest modulus, which indirectly indicated the high crosslink and stiffness of the vulcanizates. Moreover, the vulcanizates with LC-Cys showed excellent mechanical properties and resistance to thermooxidative aging. Compared to NR composites filled with normal ZnO, LC-Cys even enhanced the mechanical strength and thermooxidative aging properties with 40% lower ZnO addition.

1. Introduction

Vulcanization is a process for preparing elastomeric materials that involves linking several chain-like molecules to form a molecular network structure [1, 2]. From a chemical point of view, this process involves creating a three-dimensional structural network for the vulcanized rubber, in which formation of crosslinking bonds links the rubber macromolecules. Besides sulfur, other additives are often used to guarantee that the vulcanization process is carried out properly. Accelerators and activators are the most familiar and indispensable additives. In the vulcanization process, the selection of the accelerator determines the diversity of the network structure and the nature of the substances. Accelerators can improve the curing speed and the processing safety and even enhance the quantity and type of crosslinking generation. However, it should be noted that traditional accelerators such as tetramethylthiuram disulfide (TMTD), while promoting vulcanization reaction and strengthening the mechanical properties of rubber, can also give rise to carcinogenic nitrosamine generation, which is a hazard to human health and environment safety [3].

Samarasinghe et al. reported a new accelerator diisopropyl xanthogen polysulfide (Dixp) [4]. Dixp was a nitrogen-free accelerator that provided a measure to eliminate or reduce the formation of nitrosamines. Dixp alone as an accelerator showed satisfactory curing time, and the vulcanizate containing the Dixp/TBBS binary curing system exhibited excellent synergistic effect in terms of cure characteristics and mechanical properties.

2-Mercaptobenzothiazole rare-earth accelerator was synthesized by Wei et al. in anhydrous ethanol [5]. Compared with the conventional tire accelerator 2-(4-morpholinothio)-benzothiazole (NOBS), this vulcanized rubber possessed higher tensile strength, lower hardness, and consistent wet slip properties, which reduced the rolling resistance and heat generation of tread rubber.

Research on the safety of nitrosamines and low-toxicity accelerators is an imperative trend in the rubber industry. In addition, novel green accelerators should be used as alternatives to traditional accelerators to get unique physical and chemical properties.

Another prominent problem in the development of the rubber industry is the poor solubility of zinc oxide as an activator in the rubber matrix, which leads to uneven distribution of crosslinking bonds in the vulcanizates and reduces the mechanical properties of rubber products [6]. A large amount of zinc oxide failing to participate in the vulcanization reaction is more likely to be released into the environment through the abrasion of rubber products such as tires, causing serious environmental problems. Therefore, it is a significant challenge to reduce the amount of zinc oxide in the curing system without reducing the comprehensive performance of rubber products. Heideman et al. investigated the effect of zinc oxide at different stages of sulfur vulcanization though extensive experimental demonstrations [7]. It is possible to reduce the quantity of zinc oxide used in rubber formulations by 3-5 phr and still obtain acceptable properties, which provides a theoretical basis for this experiment.

General studies believe that rare-earth amino acid complexes have biomedical advantages as bactericidal and anti-inflammatory; rare earth is a low toxicity substance, the same as iron. The rational application of rare earths is harmless to humans and has no pollution to the environment [8–11]. Lanthanum cerium cysteine (LC-Cys), a novel and nitrosamine safety additive, has both accelerating and activating effects. Simultaneously, by introducing rare-earth ions, the cure characteristics of the vulcanizates can be improved and the amount of zinc oxide in the curing system can be reduced. LC-Cys has no secondary amine structure, which can effectively eliminate the threat to nitrosamines. Moreover, while ensuring the mechanical properties of the vulcanizates, LC-Cys is still able to guarantee processing safety and replace the inefficient zinc oxide fraction.

2. Experimental

2.1. Materials

Natural rubber (NR), RSS3, was purchased from Shanghai Fuyou International Trade Co., Ltd.; cerium chloride (CeCl₃·7H₂O), lanthanum chloride (LaCl₃·7H₂O), L-Cysteine, zinc oxide (ZnO), stearic acid (St.A.), sulfur, accelerator 2-mercaptobenzothiazole (MBT), and accelerator 2,2-dibenzothiazoledisulfde (MBTS) were all analytically pure, obtained from Shanghai Aladdin Biochemical Technology Co., Ltd.; and hydrochloric acid (HCl), anhydrous ethanol, and n-butanol were all commercially available.

2.2. Synthesis of LC-Cys

The synthesis procedure of preparing LC-Cys is given below. First, a small amount of HCl was dissolved in approximately 100 mL deionized water, followed by dissolution of L-Cysteine (6.0 g). HCl was added to prevent the oxidation of L-Cysteine in a neutral solution. Then, a mixture of CeCl₃·7H₂O (4.0 g) and LaCl₃·7H₂O (2.2 g) was transferred into L-Cysteine solution. Meanwhile, the solution was heated to 60°C for 6 h under constant stirring. Afterwards, the resulting solution was concentrated until a crystal film appeared. After cooling, a mixture of anhydrous ethanol and n-butanol was added to precipitate the crude LC-Cys product out. Subsequently, the crude product was filtered by the above mixture of anhydrous ethanol and n-butanol. Ultimately, the purified product LC-Cys was dried thoroughly in an oven at 40°C.

2.3. Preparation of NR Composites

NR composites were prepared according to the two-step procedure. First, natural rubber composites were mixed on a laboratory two-roll mill (Dongguan Houjie Kaiyan Machinery Equipment Factory, China) at 70°C according to ASTM D 3182. Specifically, NR was plasticized by passing through the roller five times, and then, zinc oxide, stearic acid, accelerator (MBT, MBTS, LC-Cys), and sulfur were added in turn. Then, cure characteristics of the vulcanizates were obtained by a MDR 2000 rheometer (Shanghai Dejie Equipment Co., Ltd., China) at .

The NR composite formulation is shown in Table 1.

2.4. Characterization

2.4.1. Fourier Transform Infrared Spectroscopy (FT-IR)

FT-IR spectra of L-Cysteine and LC-Cys were determined by a frontier Fourier transform infrared spectrometer (PerkinElmer Co., Ltd., America) with the KBr tablet method. The scanning wave number was 4000 cm^-1 to 400 cm^-1; the resolution was 4 cm^-1.

2.4.2. Thermogravimetric Analysis-Differential Scanning Calorimetry (TGA-DSC)

The complex was tested by a TGA/DSC3+ synchronous thermal analyzer (Mettler Toledo International Trading Co., Ltd., Switzerland). Each sample weighing about 10-20 mg was heated from room temperature to 1000°C at the heating rate (10°C/min) under an air flow of 20 mL/min.

2.4.3. Elemental Analysis

The content of C, H, N, and S in the complex was recorded by a Vario EL cube elemental analyzer (Elementar Analysensysteme GmBh, German) according to the ISO 29541-2010 standard.

2.4.4. Inductively Coupled Plasma Optical Emission Spectrometry (ICP-OES)

The content of Ce and La in the complex was tested by a 5110 inductively coupled plasma optical emission spectrometer (Agilent Technology Co., Ltd., America) according to the ASTM UOP714-2007 standard.

2.4.5. Crosslink Density Test

The vulcanizates were subjected to an equilibrium swelling experiment according to the HG/T 3870-2008 standard [12]. The volume fraction (Vr) of vulcanizates was calculated according to the method reported by Ellis and Welding [13].

where is the deswelling weight of the sample, is the swelling weight of the sample, and and are the densities of vulcanized rubber and benzene, respectively.

The crosslink density of NR vulcanizates without fillers was investigated according to Flory-Rehner and Flory-Huggins equation [14].

where is the molar volume of benzene (89.4 cm³/mol), Vr is the volume fraction of vulcanized rubber during swelling, and is the interaction parameter; for the NR-benzene system, the value of can be used as a constant (0.437) [15].

2.4.6. Mechanical Property Measurement

The mechanical properties were measured on a E43.504 electronic universal testing machine (Mettes Industrial Systems Co., Ltd., China) at a crosshead speed of 500 mm/min according to ISO 37:2017. Five dumbbell samples prepared by the NR composites were examined, and the average value of the experiment was taken as the result. The Shore A hardness was measured for disc-shaped samples of NR composites by an LX-A rubber hardness tester (Xinzhenwei Testing Machine Co., Ltd., China) according to ISO 868-2003.

The dynamic mechanical properties of the vulcanizates were measured by dynamic thermomechanical analysis (DMA) using a DMA 850 dynamic thermal mechanical analyzer (TA Instruments, America). The samples were prepared in the shape of a rectangular test spline with a length of 60mm, a width of 12 mm, and a thickness of 2 mm. The test frequency was 1 Hz, dynamic strain amplitude was 20 μm, and static preload was 0.01 N. The spline was cooled at -85°C for 10 min and then heated to 60°C at a heating rate of 3°C/min.

2.4.7. Thermooxidative Aging Measurement

According to Nellen and Sellers, four days of aging for NR in an oven at 70°C was equivalent to one year of natural aging [16]. The thermooxidative aging of the NR composites was conducted at 70°C. The dumbbell-shaped NR composites were suspended in a DZF-6090 oven (Shanghai Yiheng Technology Co., Ltd., China) and were removed from the oven every 24 h for 96 h.

2.4.8. Standard Deviation Analysis

The error analysis was performed by the Standard Deviation (SD).

where is the number of data, are the experimental values, and is the average of the experimental values.

3. Results and Discussion

3.1. Characterization of LC-Cys

3.1.1. FT-IR Analysis

The FT-IR spectra of L-Cysteine and LC-Cys is given in Figure 1. The stretching vibration peak of the C-N group at 1060cm^-1 is not varied, indicating that the N atom in the ligand fails to participate in the coordination of rare-earth ions. Compared with the -COO^- symmetrical and antisymmetrical stretching peaks at 1393 cm^-1 and 1576 cm^-1 for L-Cysteine, respectively, the -COO^- symmetrical and antisymmetrical stretching peaks shift to 1408 cm^-1 and 1592 cm^-1 for LC-Cys, respectively. This blue shift phenomenon can be explained by the coordination of rare-earth ions [17]. The FT-IR spectrum of O-La (663 cm^-1) and O-Ce (424 cm^-1) for the synthesized complexes also demonstrates the successful preparation of LC-Cys [18]. Also, 3360 cm^-1 is the absorption peak of crystal water, indicating that LC-Cys contains crystal water [19]. The bending vibration peak of -NH₂ at 1615 cm^-1 disappears in LC-Cys; new peaks (-NH₃⁺) appear at 1473 cm^-1, indicating that the amino group is protonated [20].

(a)

(b)

3.1.2. TGA-DSC Analysis

LC-Cys is measured by TGA-DSC shown in Figure 2. The decomposition of the rare-earth complex is divided into four stages. In the first stage, the complex has a weight loss of 8.25% before 190°C, and an absorption peak appears on the corresponding DSC curve, which is due to the loss of the crystal water. Therefore, the conclusion that can be drawn from further analysis is that the complex contains three crystal waters. The second stage is 190°C~440°C, with a weight loss of 40.33%. There is a heat absorption peak on the DSC curve corresponding to the heat absorption decomposition of the amino and carboxyl group [21] for the initial degradation temperature (190°C), compared to general vulcanization temperature, suggesting that the thermal stability of LC-Cys fulfills the requirements of the vulcanization process [22]. The third stage is 440°C~600°C with a weight loss of 20.78%. There is an exothermic peak on the DSC curve, which corresponds to the exothermic decomposition of the residue in the complex. The fourth stage is 600°C~890°C, with a weight loss of 3.77%. A heat absorption peak appears on the DSC curve, which is mainly due to the transformation from rare-earth complexes to rare-earth oxides (La₂O₃ and CeO₂).

3.1.3. ICP-OES and Element Analysis

The C, H, N, and S content measured by an elemental analyzer and the rare-earth (La and Ce) content tested by ICP-OES are listed in Table 2. The contents of C, H, N, S, La, and Ce in the complex are almost identical to those in the literature [18], and the molecular formula of the complex is determined as La_0.35Ce_0.65(Cys)₃Cl₃·3H₂O.

3.2. Effect of LC-Cys/ZnO Additions on the Cure Characteristics of the Vulcanizates

3.2.1. Cure Curve and Cure Characteristics

The effect of LC-Cys/ZnO addition on cure curves of the rubber composites is given in Figure 3. The cure characteristics of the vulcanized rubber are summarized in Table 3.

It can be seen that the vulcanization process of NR composites is significantly facilitated by the introduction of LC-Cys. The minimum torque () corresponds to the viscosity of the vulcanized rubber before vulcanization, which characterizes the molecular weight and reflects the processing properties of the rubber—mainly the flowability of rubber. Generally, the conclusion is drawn that the number of accelerators and activators has no influence on the viscosity of uncured NR composites [23]. Similarly, LC-Cys and zinc oxide additions have no influence on the viscosity of uncured NR composites.

The crosslink density is characterized by torque based on the fact that it is proportional to the stiffness of the vulcanized rubber. After adding LC-Cys, an increase in and is immediately observed, and then, the values of and increased with increasing LC-Cys concentration, which indicates that the stiffness and crosslink density of the vulcanizates are enhanced. On the other hand, it seems that ZnO levels can be reduced to a minimum of about 2 phr without serious detrimental effects on properties [24]. A small reduction in modulus can be compensated by a slight increase in levels of the accelerators. This is consistent with the experimental phenomenon reflected; 4ZnO/LC-Cys and 3ZnO/2LC-Cys have a higher modulus of the vulcanizates compared with 5ZnO.

As is commonly known, MBT and MBTS as conventional vulcanization accelerators provide moderate cure rates in the vulcanization processing. The decreases from 22.88 min for the NR composites without LC-Cys to 15.52 min for the composites with 5ZnO/LC-Cys. Therefore, LC-Cys exhibits excellent vulcanization promotion for natural rubber. This is due to the accelerated behavior of the -SH group and amino group, which raises the reactivity of the crosslink precursors and enhances the nucleation state of the reactive groups of the natural rubber molecular chain as well as the activity of other accelerators [25]. Compared with cysteine (), which has only one -SH group and amino group to accelerate vulcanization, accelerated behavior of the same mass of LC-Cys () is more pronounced.

As expected, NR composites containing LC-Cys exhibit considerably acceptable scorch time. Although, the optimum curing time of the vulcanizates with LC-Cys is drastically reduced, compared with that of the vulcanizates containing 5ZnO, the scorch time of NR composites with LC-Cys is not significantly shortened. This is most likely due to the fact that rare-earth metals increase the critical activation temperature of the accelerator, prolong the thermal process of the composite formation, and reduce the hysteresis loss of the vulcanizates [26].

3.2.2. Crosslink Density

The data in Figure 4 is analyzed to investigate the effect of LC-Cys/ZnO additions on crosslink density. Distinctly, the vulcanizates cured with LC-Cys exhibit higher crosslink density compared to those without LC-Cys. The number of crosslinks in the NR network is subjected to the type or number of accelerators, activators, and fillers used. The crosslink density of the vulcanizates containing LC-Cys tends to decrease because of the reduction of ZnO. However, despite the 40% reduction in ZnO content in the NR composites, the vulcanizates maintain a high level of crosslink, which is a considerably acceptable range. This may be due to the help of the -SH group, where the molecule can graft in several rubber molecules at the same time, thus strengthening the crosslinking between molecules [27].

3.3. Effect of LC-Cys/ZnO Additions on the Mechanical Properties and Dynamic Mechanical Properties

3.3.1. Mechanical Properties

It is well known that the application of NR products is closely related to their mechanical properties. The mechanical properties of the vulcanizates with different LC-Cys/ZnO additions are displayed in Table 4.

The trends of TS, M100, M300, and crosslink density of the NR composites are relatively similar. Thus, the vulcanizates prepared with 5ZnO/2LC-Cys exhibit the highest tensile strength. Moreover, the tensile strength of vulcanized rubber with LC-Cys and lower 40% ZnO content is higher than that of vulcanized rubber containing 5ZnO. This results from the considerable increase in crosslink density of the vulcanizates.

As expected, elongation at break of the vulcanizates prepared with LC-Cys performs lower values in comparison with the vulcanizates without LC-Cys due to the increase in crosslink density and reduced the mobility of polymer chains [5].

It terms of the hardness of vulcanizates, LC-Cys increases the hardness of the vulcanizates containing 5 phr ZnO. This results from the increase in crosslink density of the vulcanizates compared with that of NR composites without LC-Cys.

3.3.2. Dynamic Mechanical Properties

In addition to the mechanical properties under static conditions, dynamic mechanical properties play numerous roles in the technical application of NR products. The effect of the LC-Cys/ZnO additions on mechanical loss factor (tan δ) and storage modulus () is shown in Figures 5(a) and 5(b), respectively, and therefore, the data are collected in Tables 5 and 6, respectively.

(a)

(b)

The peak of the curve versus temperature is considered as the transition process of the elastomer from the glassy to the rubbery elastic state, with the maximum peak corresponding to the temperature representing glass-transition temperature (). The change in of the vulcanizates is not evident, compared to the vulcanizates without LC-Cys. Therefore, it is concluded that the addition of LC-Cys has little influence on the of the NR composites. Besides, the vulcanizates cured with LC-Cys have a lower at compared to NR composites without LC-Cys regardless of the ZnO additions used. The decrease in peak height of is due to the increase in crosslink density of the vulcanizates. An elastic network with a high concentration of crosslinks reduces the free volume of polymer, restricts the mobility of the polymer chains, and reduces the elasticity of the vulcanizates. The mechanical loss factors of the NR vulcanizates in the temperature range of 25-60°C were comparable in terms of the experimental error. Due to small changes of at 60°C, it is found that at 60°C of the vulcanizates containing LC-Cys exhibits similar or even smaller values after many experiments. This may reduce the rolling friction and hysteresis loss of NR composites. Besides, the vulcanizates exhibit stable dynamic mechanical properties in the rubbery elastic region, because the value of the mechanical loss factor does not fluctuate significantly with temperature after the elastomeric transition to the elastic state.

A general decreasing trend in the storage modulus () with raising temperature is observed. In the glass-rubber transition process, the energy dissipation of the rubber chain movement causes a sharp drop [28]. Below the glass transition temperature, the vulcanizates containing LC-Cys exhibit higher storage modulus in the glassy state, except for those containing 3ZnO/2LC-Cys. The storage modulus increases with the addition of LC-Cys in the matrix, which may also be related to the enhanced effect of the limitation of the rubber chain segment motion. The curves presented in Figure 5(b) for the most of vulcanizates almost overlap in the rubber elastic region, whereas the values present in Table 5 in the range of 25-60°C are comparable, considering the measurement uncertainty. Above the glass transition temperature, the value of the NR composites containing 5ZnO/2LC-Cys is higher than other vulcanizates. This further reflects that an increasing number of restricted rubber chains are formed as a result of crosslinking the diene with the thiol group.

3.4. Effect of LC-Cys/ZnO on Resistance of the NR Vulcanizates to Thermooxidative Aging

Thermooxidative aging of natural rubber is one of the most significant characteristics for evaluating its application for daily life and industrial manufacturing. The aging of the vulcanizates used in this experiment under thermal oxidative conditions is similar to that observed during the vulcanization process, due to the increase in crosslink density [24, 29].

The effect of thermooxidative aging on the crosslink density of NR elastomers is shown in Figure 6. The increase in crosslink density is recorded after being exposed to the conditions of thermooxidative aging. Elevated temperature increases the diffusion of oxygen in the rubber matrix and activates oxidation reactions, resulting in either a reduction in molecular weight due to chain scission or additional crosslinking [30].

The effect of thermooxidative aging on the elongation at break of the vulcanizates is shown in Figure 7(a). For the vulcanizates without LC-Cys, the elongation at break decreases rapidly after the aging process. However, for NR composites filled with LC-Cys, a smaller decrease in elongation at break after thermooxidative aging is observed. Consequently, the vulcanizates containing LC-Cys show superior aging resistance regardless of the ZnO additions.

(a)

(b)

Another result of the increase in crosslink density under the effect of thermooxidative aging is a significant reduction in tensile strength shown in Figure 7(b). It is commonly known that tensile strength increases with increasing crosslink density up to a critical concentration of crosslinks in the polymer chain network. Further increase in the crosslink density results in the deterioration of the tensile strength as the vulcanizates become more brittle and susceptible to fracture under external stresses [31]. During thermooxidative aging, excessive primary fracture and modifications as well as crosslink recombination disrupt highly sterically regular structure of NR, which subsequently leads to a reduced tendency of composites to crystallize. This manifests itself mainly as a dramatic deterioration in tensile strength [32]. However, the vulcanizates containing LC-Cys show less change due to thermooxidative aging, compared with that of the vulcanizates without LC-Cys. This is due to a large number of empty orbital props of rare-earth elements with high blinding ability to free radicals, which terminates the chain reaction and effectively inhibits the continuation of autooxidation [33–36].

The effect of thermooxidative aging on the hardness of the NR composites is shown in Figure 8. The NR vulcanizates exhibit higher hardness after the thermooxidative aging process compared with samples without aging. This results from the increase in their crosslink density. LC-Cys seems to have no contribution on the hardness of the vulcanizates due to aging, compared with the vulcanizates without this ingredient.

4. Conclusion

A novel additive lanthanum cerium cysteine (LC-Cys) was prepared successfully and the molecular formula of the complex was determined as La_0.35Ce_0.65(Cys)₃Cl₃·3H₂O.

The optimum curing time of the NR composites containing LC-Cys is significantly shorter than that of the composites without LC-Cys, despite the fact that the ZnO addition is 40% lower than the latter. In addition, an acceptable scorch time is observed for the vulcanizates containing LC-Cys due to the effect of delayed vulcanization by rare-earth ions.

LC-Cys increases the crosslink density of NR composites, and tensile strength increases with an increase in the crosslink density of the vulcanizates filled with LC-Cys. Regardless of the ZnO additions used, at of the vulcanized rubber containing LC-Cys was lower than that of the composites without LC-Cys due to the increase in crosslinking density. Also, the NR composites containing 2 phr of LC-Cys exhibit higher storage modulus at 25°C and 60°C, which reflects that the addition of LC-Cys directly affects the stiffness of the vulcanizates. Rare-earth ions of LC-Cys can capture free radicals by thermooxidative aging processing. Consequently, the composites cured with LC-Cys present ideal mechanical properties during the aging process, although ZnO additions appear to decrease to a great extent.

Data Availability

Our data is not publicly available at this time, which involves follow-up work.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This work was financially supported by the National Natural Science Foundation of China (Grant no. 51634005).

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Copyright © 2021 Wentao Zhang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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