Research Article

Additive Manufacturing Technologies: An Overview about 3D Printing Methods and Future Prospects

Table 4

Selective sintering/melting (SS).

Selective Laser Sintering

A layer of powder is laid down and a CO2 laser sinters it at the points selected on a 2D cross section of the model (XY plane). The platform gradually descends (Z plane) in accordance with the height of the layer defined [12].
Precision is between +/- 0.3% (min. +/- 0.3 mm).
The minimum layer thickness is 0.08 mm. Maximum model size 700x380x580 mm.
The following materials can be used: Polyamide (PA), Glass filled polyamide (PA-GF), Alumide, PA 2241 FR, TPU 92A-1.
Properties of the PA material: tensile modulus: 1650 Mpa; tensile strength: 22 Mpa; elongation at rupture: 20%; flexural modulus: 1500 Mpa; bending strength: - Mpa; impact strength: 53 J/m; deformation under load temperature: 86°C.
Advantages and disadvantages 
Pieces of high quality and precision are obtained. A large quantity of sintering materials is available. They do not present problems to obtain pieces with cantilevers or internal holes because the own dust makes of support.
The equipment and materials are medium-high cost.

Selective Laser Melting

The print nozzle head is fitted with a CO2 laser that is directed via a set of lenses onto the powdered material.
The support structures are made of the same material as the model and must undergo a subsequent finishing or even machining process [3].
The minimum layer thickness is 0.020 mm.
The material can be: stainless steel, Co-Cr, Inconel 625-718, titanium Ti64.
Properties of the material Co-Cr: ultimate creep (): 1050 Mpa; elongation (E): 14%; Young’s modulus: 20 Gpa; Hardness 360 HV.
Advantages and disadvantages 
Pieces of high quality and precision are obtained. There is a large amount of metallic materials to be sintered.
Equipment and materials are expensive. They have problems to obtain pieces with cantilevers or internal holes due to the relative difficulty of removing the supports.