Review Article

Exfoliation Corrosion and Pitting Corrosion and Their Role in Fatigue Predictive Modeling: State-of-the-Art Review

Table 4

Pit nucleation theories.

Proposed byTheory

Evans [57] (1929-30)Proposed penetration theory. Ability of a chloride ion to penetrate the film was linked to the occurrence of pitting. Halide ions are assumed to be transported from the film-solution interface to the metal-oxide interface either by the application of electric field or exchange of anions.
Hoar [58] (1967), Hoar and Wood [59] (1960s)Assumed the adsorption of anions on the oxide surface as the key aspect in the pit nucleation process. Proposed “ion-migration” model that involves activating anions that enter the oxide film lattice without exchange thereby increasing the ionic conductivity of the film resulting in local high anodic dissolution rates and pitting. Proposed “mechanical” model in which it was assumed that adsorption of anions at the oxide-solution interface lowers the interfacial energy resulting in the formation of cracks in the protective oxide film under the influence of the “electrostatic repulsion” of the adsorbed anions. Suggested a concept of local acidification of pit as a critical factor in pit growth.
Bohni and Uhlig [60] and Kolotyrkin and Ya [61] (1961–1967)Proposed adsorption theory in which at a certain value of the potential (pitting potential) the adsorption of aggressive anions on the metal surface displaces the passivating species such as oxygen. Kolotyrkin suggested that adsorption of anions at preferred sites forming soluble complexes with metal ions from the oxide. Once such species leave the oxide, thinning of the film starts locally increasing the electric field strength which accelerates the dissolution of the oxide.
Sato [6264] (1971, 1982)Proposed that at a critical potential an internal film pressure exceeds the critical compressive stress for film fracture. Considered thinning of film at local sites and suggested that pitting occurs only when a critical concentration of aggressive anions and a critical acidity is locally built up.
Lin et al. [65] (1981)Proposed that metal vacancies may accumulate as a result of the diffusion of metal cations from the metal/film to the film/solution interface, forming voids at the metal/film interface. When the voids grow to a critical size the passive film will collapse leading to pit growth.