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Technique of Coaxial Frame in Reflection for the Characterization of Single and Multilayer Materials with Correction of Air Gap
Techniques based on fixture probes in reflection are used in microwave reflectometry as a novel diagnostic tool for detection of skin cancers, for complex permittivity measurements on liquid samples and oil shale, and for complex dielectric permittivity of animals’ organs and tissues measurements in microwave band for the needs of modern veterinary medicine. In this work, we have developed a technique to characterize multilayer materials in a broadband frequency range. A coaxial probe in reflection has been specially developed for microelectronic substrate. Using SMA connector, loss tangent of 10−4 and relative permittivity have been measured with an error of 0.145%. The extension of the coaxial probe in reflection technique to multilayer substrates such as Delrin and Teflon permitted to measure bilayer material provided the good knowledge of electrical parameters and dimensions of one layer. In the coaxial transmission line method, a factor that greatly influences the accuracy of the results is the air gaps between the material under test and the coaxial test fixture. In this paper, we have discussed the influence of the air gaps (using samples of 0.5 mm air gaps) and the measures that can be taken to minimize that influence when material is measured. The intrinsic values thus determined have been experimentally verified. We have described the structure of the test fixture, its calibration issues, and the experimental results. Finally, electromagnetism simulations showed that the best results can be obtained.
In this paper, we have developed a method using a coaxial fixture that allows the extraction of electrical parameters of substrates by the reflection measurement. This coaxial probe is in contact at its end with the samples and with a short circuit for calibration. For validation we have measured the Teflon and Delrin (Pome). The validation of the method is first made on monolayer materials and secondly on multilayers substrates. We reversed the positions of the couple of materials (Delrin, Teflon) then (Teflon-Delrin) to check their asymmetries. In the multilayer measurements we use Teflon as reference material.
2. Principle of the Method
Figure 1 shows the structure of the line with sample as well as the reference plans of measurements in this method. Our method requires six measures to be made: in a first step we perform one measure of the 11 parameters in open circuit and another one in short circuit for calibration. In a second step we measure the 11 parameters of line without sample, terminated with open circuit and with short circuit at the end. In the third and last step, we measure the 11 parameters of the line with sample terminated with short circuit and with open circuit.
3. Presentation of the Coaxial Frame in Reflection
A coaxial frame is a coaxial line comprising a central conductor and a cylindrical outer aluminum conductor. This line is connected to the tester by means of an SMA connector, which is placed on one of its ends so as to measure the 11 parameters in which the electrical parameters of the material are extracted . On the termination of the coaxial line we connect a short circuit or open circuit so that the material under test is in direct contact with the short circuit (Figure 1).
For the modeling of this frame we have calculated all the parameters of the transmission line, as well as the dimensions of the samples to be characterized before proceeding to the simulation step.
4. Electromagnetic Simulations and Validation
We simulated the structure of the frame with and without sample in the case of loss and lossless dielectric using CST and HFSS11.1 simulators. The simulation is made with the following steps.
4.1. Impedance Matching Bandwidth
The test structure comprises a radiating coaxial transmission line in a semi-infinite environment with a given thickness and ended by a metal plate for short circuit. The ratio of the inner diameter () and of the outer conductor () is set so that the characteristic impedance of the transmission line is equal to 50 Ω in without sample.
4.2. Extraction of the Electrical Parameters of the Dielectric
The S11 parameters, obtained by simulation, allow easy access to propagation phase in the presence and in the absence of material. Consider where is the impedance characteristic function of parameters, is the propagation constant, and is the length of the line.
In the absence of the dielectric material, we have In the presence of the dielectric material where is the characteristic impedance of the line.
From the line impedance in short circuit and open circuit, to extract the propagation parameters of a transmission line, we can measure the 11 reflection parameters in two different configurations, namely, the line in short circuit and the line in open circuit . Any transmission line can be represented by its propagation constant (, ).
The input impedance of a transmission line loaded by impedance is determined by the following expression: In the case of a short-circuit line (), the impedance seen at the input line is written as where is the standard resistance that is equal to 50 Ohm and is a coefficient of reflexion.
In the case of an open-circuit line , the impedance seen at the input of the line is
4.3. Extraction of the Complex Relative Permittivity
The complex relative permittivity and the loss angle are obtained from where is the effective relative permittivity and is the dielectric losses.
4.4. Machining of the Samples
The advanced hypothesis of the measurement technique in coaxial line (spread of a single TEM mode in all regions of the line) requires the complete filling of the transverse section of the line by the sample (Figure 2). This involves strong machining constraints of the sample ring because of the presence of an air gap between it and the conductive walls of the line.
Although mechanical tolerances met by the end of the machining process are low, the manual insertion of the sample inside the line inevitably implies the presence of an air gap. It will influence the accuracy of measurement results. To illustrate this problem, we have studied the effect of these errors on the determination of the dielectric permittivity . Errors of measurement due to the presence of air space between the sample and the line conductors are gradually larger as the frequency increases. For this, we have established a correction (sample of 5 mm long and with no air gap).
4.5. Correction of the Air Gap
In these simulations and to reduce the number of parameters, we have assumed that the air gap between the material and the outer conductor is zero. Figure 5 shows that the error increases very rapidly with the thickness of air space and the value of the permittivity of the material. This has the effect of lowering the value of the measured permittivity.
To correct the errors related to the imperfections of the test device (such as the connecting cable of the analyser, the coaxial conical/coaxial transition associated with the discontinuity line/guide, and metal losses due to finite conductivity of the conductors used to make the alignment of the various elements) we added formula (9), in the MathCAD program. A formula has been derived to estimate the effective complex permittivity from the total capacitance consisting of a mixture of three coaxial layers, air, a bulk material, and air: where is the nominal complex permittivity, and are the inner and outer radii of the sample holder, and and are the inner and outer radii of the sample. To obtain a gap correction formula, this equation can be rearranged by renaming and (corrected complex permittivity) and solving for (11).
Wall thickness was calculated by subtracting the inner diameter of the sample from its outer diameter and dividing the difference by 2.
To extract the initial dielectric loss, we simulate a case with () losses and () lossless dielectrics. The difference between the two extracted electrical conductivities gives the electrical conductivity of the dielectric after correction is given by the following: The correction of the electrical conductivity has allowed us to find its actual value. This allows to conclude that the chosen model and the applied extraction procedure are good.
In practice, we do not have material without losses and cannot perform dielectric measurements without losses.
From (9) we obtain To correct error of eccentricity we add the following formula: where , , is a deviation fraction on inner diameter, is the air gap between central conductor and sample, and is the parameter of eccentricity.
Without eccentricity and with complete eccentricity .
5. Simulation Results
The simulation results of the set of Figures 1 to 8 were obtained after extraction of the permittivity from the 11 parameters. In Figures 3 and 4, we can see that the real part of the relative permittivity (of Delrin) and the dielectric losses decrease when the frequency and the value of the gaps increased, whereas Figure 5 shows that the error of relative permittivity of Delrin increases with the value of the gaps and weak for a line without gap. After correction, the results of Figures 6, 7, and 8 show clearly the improvement of the results and the cancellation of the effect of the air gap. We see that the three curves merge into one, especially for the dielectric losses.
6. Experimental Validation
Before beginning measurements, we must define the reference plans that will support the practical implementation of the cell, and then we perform the calibration procedure to eliminate systematic errors of the measurement of the reflection coefficient. Finally, we validate the implementation method from the measurement of the complex permittivity of dielectric materials with well-known properties.
6.1. Realization of the Measuring Cell
To ensure the representativeness of the measurements performed on the discontinuity line/guide with respect to the electromagnetic properties of the samples, the measuring cell must have an outside diameter equal to 11.5 mm. Under these conditions, the connection of the measuring cell to the vector network analyser requires the use of a coaxial/coax transition. This transition consist in an SMA connector, suitable for the connecting cable of the network analyser (diameter 3.5 mm) and a coaxial conical portion which ensures the progressive variation of the diameter of the line between the coaxial line and the discontinuity, which has a line diameter of 5 mm (Figure 9).
To limit the effets of propagation discontinuity in the conical section, the ratio between the internal diameter of the outer conductor and the diameter of the central conductor is, on the whole length of the section, 2.3 mm (conditions of 50 ohms impedance matching).
6.2. Experimental Results
To exploit reflectance measures, we used a network analyser type VNA.E5062A. This implies positioning the reference plan of the measurement of the reflection coefficient at the end of the coaxial access line on the front face of the cylindrical sample characterization (Figure 10).
The experimental results of Figures 11, 12, and 13 present, respectively, the relative permittivity, the dielectric losses, and the relative permittivity error for Teflon (sample of 15 mm). In Figures 14, 15, 16, 17, and 18 we plot the parameters of Delrin. These results were considered very good since the obtained values of all these parameters were very near to the typical values in this considered frequency range. Figures 17 and 18 are obtained for Derlin without air gap (sample of 5 mm). We can notice, from Figure 18, that the losses are less than 0.1 after 50 MHz. For the same sample and in the same conditions, the simulation and experimental results are very close. This good agreement proves, for the corrected measurements by using the kit short-circuit/open-circuit/standard material, that the used technique and the calibration procedure were successful over the entire frequency band.
In Figures 18 and 19, we plot, respectively, the relative permittivity and the relative permeability and magnetic losses of Teflon (sample of 5 mm long and with no air gap). These figures show that the losses are constant over the entire frequency range. Figure 20 illustrates the relative permittivity for Delrin (sample of 5 mm long and with air gap of 0.5 mm in inner diameter). The red traces are the corrected values, obtained by using (11) and (12) to take into account the air gap effects.
We present, respectively, in Figure 21, the initial and corrected values of relative permittivity for Teflon (sample of 5 mm long and with air gap of 0.5 mm in inner diameter). We notice here that, after correction, the relative permittivity is improved.
7. Application of the Method for Multilayer Materials
We will show that the proposed method can also be applied, successfully, to multilayer materials. We rely primarily on the principles of the coaxial probe in reflection. Let us put a bilayer dielectric in the metallic cavity (Figure 22(a)). In Figure 2 we invert the position of the layers. In literature, studies have shown that the coaxial probe is sensitive to the surface of the sample which is in contact with the central conductor . This sensitivity is due to the distribution of electromagnetic fields in the vicinity of the central conductor [7, 8]. This implies that the overall capacitance created is not the same as the orientation of the sample (≠).
7.1. Extraction of Each Layer’s Complex Permittivity
We consider that the bilayer dielectric in contact with the greatest metal surface (point C) entails that overall losses are depending on the orientation of the sample. Moreover, at the interface of the two dielectrics (point B), the capacitance is the same regardless of the orientation of the sample.
We know that When we put (13) in (14) we obtain the effective permittivity of the first layer as a function of that of the reference: This extraction method has the privilege of not necessarily being based on prior knowledge of the thickness of each layer. Only the thickness of the aggregate layer must be known in order to meet the dimensions of the test frame.
7.2. Experimental Results
We have plotted in Figures 23 and 24, respectively, the relative permittivity and the magnetic losses of Delrin (sample 5 mm without air gap). In Figure 23 we show that the read plot which represents the relative permittivity of the Delrin, obtained using the bilayers methods, is praticallly the same blue plot obtained with single sample, in the same frequency range between 10 MHz and 1 GHz but the accepted value is until 100 MHz as shown in Figure 24; in this range of frequecy the dielectric losses are between 2% at 10 MHz and 5% at 100 MHz. We have obtained a good precision.
The use of coaxial fixture in reflection so as to characterize multilayers materials has led to satisfactory results. The application of dielectric Delrin permits us to prove the method’s feasibility.
Meanwhile, the method is based on the principle that electrical parameters of one layer are well known and that the global thickness of the layers is precisely known.
We presented the technique of coaxial probe having a cavity end to characterize single and bilayer materials. Its feasibility was validated by electromagnetic simulation results and experimental results after completing the experimental aluminum test frame which is lighter than copper.
This technique is applicable to dielectrics and semiconductors. It is solely based on the reflection parameters using a capacitive model and helps to increase frequency band of model. Although efforts are yet to be made for its improvements, especially in the extraction losses for multilayer materials, this method is easy to implement and rapid in extracting electrical parameters and precise in terms of repeatability whose relative error is about 5%. This method offers the possibility to extract low loss tangent (2·10−4) up to 1 GHz using an SMA connector.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
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