Research Article

Characterization of Sludge Deposits from Refineries and Gas Plants: Prerequisite Results Requirements to Facilitate Chemical Cleaning of the Particular Equipment

Table 1

Summary of the identified phases of the inorganic materials (i.e., the insoluble part or nonhydrocarbon) separated from the hydrocarbon (dichloromethane soluble part) of the sludge deposits, and its nature [1].

The Identified PhasesNature of the Corrosion and Scale Products

Magnetite (Fe3O4)
Lepidocrocite (FeOOH)
Goethite (FeOOH)
Akaganeite (FeOOH)
Iron Oxide Corrosion Product:
(i) At a high temperature magnetite corrosion products it will coat the iron/steel to prevent oxygen to reach underlying metal. Mostly, at low temperature, lepidocrocite formed and with time it transformed into most stable goethite. Akaganeite formed in marine environments.

Gregite (Fe3S4)
Pyrite (FeS2)
Marcasite (FeS2)
Mackinawite (FeS0.9)
Pyrrhotite (Fe7S8)
Iron Sulfide Corrosion Products:
(i) Pyrophoric iron sulfide (pyrrhotite-FeS) results from the corrosive action of sulfur or sulfur compounds (H2S) on the iron (steel) and moisture.

Iron Chloride (FeCl3)
Iron Chloride Hydrate (FeCl2-4H2O)
Chloride corrosion products

Calcite (CaCO3)
Aragonite (CaCO3)
Siderite (FeCO3)
Carbonate scale

Basanite (CaSO4. 2H2O)
Anhydrite (CaSO4)
Gypsum (CaSO4. 2H2O)
Sulfate scale

Quartz (SiO2)
Albite (NaAlSi3O8)
Microcline (KAlSi3O8)
Cristoballite (SiO2)
Formation material:
(i) Normally found in the sandstone or sand

Illite (K.5(AlFeMg)3(SiAl)4O10(OH)2)Clay minerals normally found with sandstone

Ettringite (Ca6Al2(SO4)3(OH)12)Cementing material

Barite (BaSO4)Drilling mud

Aluminum Oxide (Al2O3)Normally from catalyst

Sulfur (S)ā€‰

Sodium Iron Oxide (NaFeO2)ā€‰