Abstract

This work evaluates the use of a synthetic NaP1 zeolite obtained from a hazardous Al-containing waste for the removal of ammonium (NH4+) from aqueous solutions by batch experiments. Experimental parameters, such as pH (6–8), contact time (1–360 min), adsorbent dose (1–15 g/L), and initial NH4+ concentration (10–1500 mg/L), were evaluated. Adsorption kinetic models and equilibrium isotherms were determined by using nonlinear regression. The kinetic was studied by applying both the pseudo-first-order and pseudo-second-order models. The equilibrium isotherms were analyzed according to two-parameter equations (Freundlich, Langmuir, and Temkin) and three-parameter equations (Redlich–Peterson, Sips, and Toth). The results showed that the NH4+ uptake on NaP1 was fast (15 min) leading to a high experimental sorption capacity (37.9 mg/g). The NH4+ removal on NaP1 was a favorable process that followed the pseudo-first-order kinetic model. The NH4+ adsorption was better described by the Sips (54.2 mg/g) and Toth (58.5 mg/g) models. NaP1 zeolite from Al-waste showed good NH4+ sorption properties, becoming a potential adsorbent to be used in the treatment of contaminated aqueous effluents. Thus, a synergic effect on the environmental protection can be achieved: the end of waste condition of a hazardous waste and the water decontamination.

1. Introduction

Global industrial development linked to the population growth is promoting the pollution of natural resources, in particular, aquatic environment. Surface and ground waters present significant amounts of harmful substances for human health and environment. Among such substances, excess nitrogen compounds like ammonium (NH4+) can cause eutrophication depriving of oxygen to aquatic organisms in lakes and rivers. In addition, the NH4+ ionized form moves much more slowly than other nitrogen compounds, thus persisting in groundwater for long periods of time after it enters the subsurface [1]. Diverse anthropogenic activities, more specifically, fossil-fuel combustion, septic systems, sewage sludge, landfill leachate, and agricultural practices (including chemical fertilizers or animal manures), lead to an increase in the amount of ammonium in waters [24]. Ammonium is also one of the soluble nitrogen species found in airborne particulate matter in urban areas, representing up to approximately 23% [5]. The Spanish legislation (RD 817/2015) on the quality of water establishes concentrations of ammonium ranged between 0.2 and 1 mg/L as acceptable limits. However, higher ammonium concentrations can be found in surface waters, generally, exceeding the limits established by water quality standards [6]. Therefore, the development and improvement of more effective sorbents and water treatment processes to remove contaminants is of vital environmental importance. Biological treatment processes are commonly employed in wastewater treatment facilities. However, several water treatment techniques can be necessary to reduce the content of contaminants in water. Thus, adsorption is a relatively feasible and simple technology that contributes to the elimination of a wide range of substances in aquatic environment. Activated carbons are commonly used as sorbents for the uptake of different compounds from waters. However, such materials must be previously treated by activation methods that usually imply high operating temperatures to enhance their porosity and specific surface area [7]. During the last two decades, other potential sorbents like zeolites, that is, porous crystalline materials, have been also used for removal of diverse contaminants [8]. Structurally, both natural and synthetic zeolites are characterized by frameworks built from tetrahedral TO4 primary units (mainly, T = Si and Al) connected through their oxygen atoms in different ways, resulting in a variety of structures that contain cages, channels, and cavities. The isomorphous substitution of Si4+ by Al3+ in the tetrahedral units leads to formation of negatively charged zeolitic structures that are balanced by the introduction of extra-framework cations (e.g., Na+, K+, and Ca2+). Zeolites, known as molecular sieves and ion exchangers, can be employed as low-cost sorbents compared with activated carbons. Although some zeolites have low specific surface areas as a consequence of their mesoporous character [9, 10], it has been found that the ammonium sorption may be related to the sorbent CEC [11]. So, it is likely that one of the most important properties for the elimination of some compounds from water is the CEC. Unlike activated carbons, some zeolites can be used directly in water treatment applications without any previous activation process. Clinoptilolite, a natural zeolite with a CEC ranged between 0.6 and 2.3 meq/g [12], is widely used due to its good selectivity to ammonium [1315]. Among synthetic zeolites, NaP1 is also utilized in water treatment applications [16] due to its 3-dimensional channels with pore sizes ranged between 4.5 × 3.1 and 4.8 × 2.8 Å (according to the International Zeolite Association). Recently, NaP1-type zeolite was synthesized from Al-containing solid wastes leading to a promising sorption capacity (2.4 meq/g) [10], which is quite similar to commercial Na-type zeolite (2.7 meq/g) from chemical reagents by Spanish manufacturers. The recovery processes of such Al-waste, included in the European Waste Catalogue (code 10 03 21), represented around 12–63% in Spain during the period 2010–2015, according to the Spanish Register of Emissions and Pollutant Sources. This Al-waste is usually deposited in secure deposits due to its environmental hazards. The synthesis of NaP1 from a hazardous Al-waste was performed by an eco-friendly bench-scale hydrothermal process [17], contributing to reduce the consumption of raw materials (i.e., water and NaOH) and environmental impact. Although both natural zeolites and zeolites from fly ash have been widely used to remove ammonium from waters [13, 14, 18, 19], studies conduced for zeolites from highly Al-enriched wastes have not been reported, to our knowledge, in the literature.

Thus, this work attempts to evaluate the removal of NH4+ cation from aqueous solutions onto NaP1 synthesized from a hazardous Al-waste. The effect of experimental parameters, such as pH, contact time, adsorbent dose, and initial NH4+ concentration, on the removal efficiency and adsorption capacity of Al-waste-NaP1 was studied by batch tests. In order to better study the uptake process of the adsorbate (NH4+) by the adsorbent (Al-waste-NaP1), adsorption kinetic and equilibrium isotherms were also evaluated by applying several nonlinear models and error functions.

2. Materials and Methods

2.1. Adsorbent and Adsorbate

The adsorbent used in this work was a Na-type zeolite, NaP1, whose theoretical formula is Na6Al6Si10O32·12H2O. It was synthesized from a hazardous aluminum waste that is generated from slag milling processes within aluminum industries. The preparation of the zeolite from this Al-waste was developed by a bench-scale hydrothermal synthesis process at 120°C for 6 h according to [17]. The evaluation of the main mineralogical and morphological properties of the zeolite was analyzed using X-ray diffraction (XRD) and scanning electron microscope (SEM) as shown in Figure 1. Al-waste-NaP1 was characterized by gismondine-type zeolite showing a tetragonal structure. The zeolite presents a high CEC (2.4 meq/g) but a low SBET (15.93 m2/g) that was quite similar to the SEXT (15.08 m2/g) due to its mesoporous character, its N2 adsorption/desorption isotherm, and pore size distribution (as shown in Figure 2(a)). The total pore volume estimated at the relative pressure of 0.99 was 0.04828 cm3/g. The mesopore and micropore volumes were 0.04785 and 0.00044 cm3/g, respectively, and the average pore diameter of the zeolite, estimated assuming cylindrical pore shape, was 12.12 nm. The zeta potential (ζ-potential) of Al-waste-NaP1 indicated that its surface is negatively charged within a wide pH range (Figure 2(b)); accordingly, the as-obtained zeolite may be considered as a good candidate for sorption of cations like ammonium in waters.

Aqueous solutions containing the adsorbate (NH4+) were prepared by dissolving a certain amount of a 1000 mg/L stock solution of ammonium chloride (Panreac) in deionized water (resistivity ∼18.2 MΩ·cm).

2.2. Adsorption Procedure

Adsorption experiments of NH4+ on NaP1 were performed by the batch process under ambient conditions (28 ± 2°C) using adsorbate aqueous solutions with a fixed volume (100 mL). The adsorption ability of NaP1 was only studied under ambient conditions since the increase of temperature can lead to the decrease of the NH4+ adsorption capacity [20]. Before adsorption, blank tests were prepared in order to discard possible contamination resulting from the adsorbent, the reagents or the equipment used during sample processing including filtration. All samples were placed in 150 mL glass conical flaks which were kept covered and stirred at constant speed (125 rpm) using an orbital and horizontal shaker (Selecta, Rotabit) with speed and time control. The solution pH was maintained constant during each adsorption experiment by adding small volumes of dilute NaOH or HCl aqueous solutions. Thus, the effect of pH, contact time, and adsorbent dose on the ammonium removal efficiency and adsorption capacity was studied using fixed initial concentrations (50 mg/L). The influence of initial concentration on the NH4+ uptake by NaP1 was evaluated in a wide initial concentration range (10–1500 mg/L).

2.2.1. Effect of pH

The influence of pH on the ammonium uptake was studied as it influences the ionization of surface groups of the adsorbent and the speciation of different ions present in the adsorption system. Thus, the effect of the pH on the NH4+ cation adsorption by NaP1 was evaluated at pH ranged between 6 and 8, simulating pH conditions similar to leachates from landfills, which contain high concentrations of ammonium [3]. For the pH experiments, an adsorbent dose of 5 g/L (i.e., 0.5 g of zeolite per 100 mL of NH4+ aqueous solution) and an initial adsorbate concentration of 50 mg/L were selected for a fixed contact time (15 min).

2.2.2. Effect of Contact Time

Before developing equilibrium experiments, the required contact time for reaching the adsorption equilibrium was determined. Thus, the effect of the contact time on the NH4+ adsorption efficiency of NaP1 was studied by varying the time (1, 2, 5, 10, 15, 30, 60, 120, and 360 min) and using 0.5 g of zeolite per 100 mL of adsorbate aqueous solution with an initial NH4+ concentration of 50 mg/L at pH 7.5. The adsorption kinetic on the cation adsorption capacity was also studied by evaluating the pseudo-first-order and pseudo-second-order adsorption rate models. Subsequent adsorption tests were developed according to the optimized parameters.

2.2.3. Effect of Adsorbent Dose

Once selected the optimal conditions of pH and contact time for the NH4+ removal on NaP1, the adsorbent dose was evaluated by varying the zeolite mass (0.1, 0.25, 0.5, 0.75, 1, 1.25, and 1.5 g) in contact with 100 mL aqueous solutions of NH4+, with an initial adsorbate concentration of 50 mg/L, at pH 7.5 for the selected equilibrium time (15 min).

2.2.4. Effect of Initial Adsorbate Concentration

The effect of the initial ammonium concentration was studied for the optimal adsorption conditions (i.e., pH 7.5; 15 min; 10 g/L). The adsorption equilibrium experiments were determined by varying the initial adsorbate concentration between 10 and 1500 mg/L and evaluating different isotherm models.

After the adsorption process, the zeolite was separated from the adsorbate solutions by filtration. In order to ensure reliability and reproducibility of the experimental data, all the adsorption tests performed by duplicate and average values are reported in this work. The ammonium removal efficiency (expressed in %) and the amount of ammonium adsorbed on NaP1 at any time (, expressed in mg/g) and at equilibrium (, in mg/g) were calculated as follows:where (mg/L) is the initial concentration of ammonium, and (mg/L) are the ammonium concentrations at contact time and at equilibrium, respectively, (g) is the mass of zeolite, and (L) is the volume of adsorbate solution.

2.3. Kinetic and Isotherm Modeling

The parameters and constants of the applied kinetic and isotherm models were determined by the nonlinear regression method, which is more accurate than the linear method, using the GRG nonlinear solving method of Microsoft Excel Solver. Applying nonlinear models can give more reliable results, minimizing the bias between the adsorption capacity values obtained from experimental data and those calculated from model equations.

2.3.1. Adsorption Kinetics

The study of the adsorption kinetic of ammonium on NaP1 was mathematically analyzed by applying the pseudo-first-order [21] and pseudo-second-order [22] models, according to the following nonlinearized equations:where (mg/g) and (mg/g) are the amount of ammonium adsorbed per mass of zeolite at equilibrium and at any time (min), respectively, and (1/min) and (g/mg min) are the rate constants for the pseudo-first-order and pseudo-second order models.

2.3.2. Adsorption Isotherms

The relationship between the ammonium concentration in solution (liquid phase) and the zeolite (solid phase) at constant pH and temperature was studied by several adsorption isotherm models. To determine the best isotherm model fit, the experimental equilibrium data were analyzed by applying isotherm models with two-parameter equations (Freundlich, Langmuir, and Temkin) and with three-parameter equations (Redlich–Peterson, Sips, and Toth) widely reported in the literature [23, 24].

Concerning the two-parameter models, the Freundlich isotherm is widely used and it describes heterogeneous adsorption systems [25]. The nonlinearized form of the Freundlich isotherm is expressed by the following equation:where (mg/g) is the amount of ammonium adsorbed on the zeolite at equilibrium, (mg/L) is the ammonium concentration at equilibrium, (mg/g)/(mg/L)n is the Freundlich constant, and (dimensionless) is the Freundlich intensity parameter which indicates the magnitude of the adsorption driving force or the surface heterogeneity.

The Langmuir isotherm has been commonly used for the removal of a wide variety of compounds from waters using different adsorbents. It assumes monolayer coverage of adsorbate over a homogeneous adsorbent surface [26]. The nonlinearized model of Langmuir is described as follows:where (mg/g) is the amount of ammonium adsorbed on the zeolite at equilibrium, (mg/g) is the maximum monolayer adsorption capacity of the zeolite, and (mg/L) are the initial and equilibrium concentrations of ammonium, and (L/mg) is a constant related to the affinity between the adsorbent and adsorbate. The Langmuir isotherm model expressed extensively in terms of the separation factor or equilibrium parameter () [27] can be given by the following expression:

The nature of the adsorption can be estimated through the isotherm profile according to the values of and the Freundlich exponent (n), being irreversible (RL = 0), favourable (0 < RL < 1), linear (RL = 1), or unfavorable (RL > 1) [28]. The Langmuir theory can be applied to homogeneous adsorption where each adsorbed species involves the same sorption activation energy.

The Temkin model [29] is related to the effects of indirect interactions between adsorbent and adsorbate and is characterized by a uniform distribution of binding energies according to the following expression:where A is the equilibrium binding constant (L/g), is related to the heat of adsorption (J/mol), is the gas constant (8.314 J/K mol), and is the temperature (K).

Among the isotherm models with three parameters, the Redlich–Peterson isotherm [30] can be applied for both homogeneous and heterogeneous adsorption systems in a wide concentration range according to the following equation:where (L/g) and (mg/L)β are the Redlich–Peterson constants and (dimensionless) is an exponent whose value must lie between 0 and 1. This model tends to the Langmuir isotherm when the exponent β = 1, while it is described by the Freundlich isotherm when and are higher than 1 and β is 1 [23].

The Sips isotherm [31] combines the Langmuir and Freundlich isotherms, leading to the Freundlich isotherm at low adsorbate concentrations, while it approaches Langmuir isotherm at high concentrations. The nonlinearized expression of the Sips isotherm can be represented by the following equation:where (mg/g) is the maximum adsorption capacity of the zeolite, (L/mg) is the Sips constants, (mg/L) is the ammonium concentration at equilibrium, and (dimensionless) is an exponent.

The Toth isotherm [32] can be considered as the improved form of the Langmuir and Freundlich models, given by the following nonlinear expression:where (mg/g) is the maximum adsorption capacity of the zeolite, (mg/L) is the ammonium concentration at equilibrium, (L/mg) is the Toth isotherm constant, and (dimensionless) is the Toth exponent [33].

2.3.3. Error Functions

The goodness of fit of the kinetic and isotherm equations to the experimental data was evaluated using the coefficient of determination (R2), chi-square test (χ2), root-mean-square error (RMSE), and hybrid error function (HYBRID), according to the following equations:where is the number of experimental values in a dataset, and are the experimental and calculated adsorption capacities, respectively, and is the number of parameters contained within the model.

All the parameters and constants of the applied models were determined by maximizing the error function in the case of using R2 or minimizing the error values for χ2, RMSE, and HYBRID.

2.4. Analysis Techniques

Crystalline and morphological properties of Al-waste-NaP1 were analyzed by XRD (D8 Advance, Bruker) and SEM (S4800, Hitachi). Its textural characterization was evaluated by N2 adsorption/desorption analysis at 77 K (ASAP 2010, Micromeritics), previously outgassing at 350°C for 24 h. The BET specific surface area (SBET) and external area (SEXT) of the zeolite were obtained by the BET method and t-plot analysis. The pore size distribution was calculated using the Barrett–Joyner–Halenda method. The ζ-potential of the zeolite surface was measured (ZetaSizer Nano, Malvern) using the Smoluchowski approximation by preparing aqueous suspensions that contain 0.05 g of zeolite in 100 mL of aqueous solutions at different pH values. Before the ζ-potential measurements, the zeolite suspensions were stirred in an ultrasonic bath (60 min) and then kept in contact for a long time (>15 h) to achieve the suspensions homogenization and stabilization. Suspensions with absolute ζ-potential values of 30 mV can be considered electrically stable, resulting in an adequately separation of low charged surfaces from highly charged surfaces [34]. The variation of the concentrations of NH4+ before and after the adsorption experiments was determined colorimetrically with Nessler reagent by UV-Vis spectroscopy (Varian, Cari 1E) monitoring the absorbance at a wavelength of maximum absorbance (420 nm). The pH values of all experiments were adjusted by adding aqueous solutions of dilute NaOH or HCl, using a pH meter (Crison, MM41). The immobilization of the adsorbate on the adsorbent was studied by Fourier transform infrared (FTIR) spectroscopy (Nicolet Nexus 670–870) on KBr discs.

3. Results and Discussion

3.1. Effect of pH

The pH plays a very important role in adsorption processes since it influences the chemical equilibrium between the ammonium ion (NH4+) and ammonia (NH3), according to the reversible reaction [35]:

Likewise, the pH also promotes electrostatic interactions between sorbent materials and ions to be adsorbed, being an essential control parameter in adsorption processes. The influence of pH on the ammonium adsorption capacity and removal efficiency for NaP1 was evaluated in the pH range of 6–8 (Figure 3) in order to select the most adequate conditions for further adsorption experiments. Although the highest ammonium uptake was reached at pH 7.5 leading to the highest adsorption capacity (8.76 mg/g) and removal efficiency (87.6%), similar results were also obtained at pH 7 and 8. Thus, the NH4+ adsorption capacity for NaP1 was of 8.70 and 8.69 mg/g at pH 7 and 8, involving removal percentages of 87.0 and 86.9%, respectively. Similarly, the NH4+ adsorption onto NaA zeolite from fly ash using the same adsorbate initial concentration (50 mg/L) also showed the best results at pH ranged between 7 and 8 (removal efficiency around 60%) [36]. In our case, using Al-waste-NaP1 led to higher removal efficiency (87.6%). Thus, the removal of the adsorbate from aqueous medium onto NaP1 could take place effectively at pH 7.5 ± 0.5. The adsorption ability of NaP1 decreased slightly (only 3% less than the highest removal efficiency) as the pH decreased from 7.5 to 6. This can be associated with the potential competition between H+ protons and the NH4+ cations to be adsorbed onto NaP1. Similar tendencies were shown for the ammonium sorption onto other adsorbent materials, such as volcanic tuff whose main component is clinoptilolite [37] and NaA zeolite from halloysite mineral prepared by a two-step synthesis treatment (alkaline fusion followed by hydrothermal synthesis) [38]. Lower pH conditions were not considered in this work since previous studies have reported mass losses by dissolution as well as dealumination of zeolites at low pH values, especially at pH < 4 [14]. Strong basic conditions (pH > 8) were not evaluated since the NH4+ concentration could decrease and the chemical equilibrium would be directed to the NH3 (g) formation. Therefore, the fixed pH for further adsorption tests was 7.5, where the zeolite mass remains unchanged and the adsorbate would exist mainly in the ionized form, that is, NH4+. The driving forces for the adsorption process would be described by electrostatic interactions and cation exchange mechanisms. In this sense, the electrostatic attraction would take place between the NH4+ cations and the zeolitic adsorbent, whose surface is negatively charged in the studied pH range, as shown in the ζ-potential analysis. On the other hand, the adsorbate (NH4+) and alkali metals (mainly Na+) from the zeolitic framework would be exchanged easily since these cations have similar crystal (1.48 and 0.95 Å for NH4+ and Na+, resp.) and hydrated radii (3.31 and 3.58 Å for NH4+ and Na+) [39], thus balancing the total charge of NaP1. The adsorption would involve trapping the NH4+ cations inside the NaP1 structure, releasing innocuous cations (like Na+) to the aqueous medium:

Structurally, the zeolite presents 8-ring pore apertures that would be large enough for the accessibility of certain cations like NH4+ through the zeolite channel system. The NH4+ immobilization on NaP1 was studied by the FTIR analysis, comparing the FTIR spectrum of initial Al-waste-NaP1 with that obtained after the uptake of the adsorbate, as shown in Figure 4. Before NH4+ adsorption, the zeolite shows the assignments of the main absorption bands of NaP1: T-O-T asymmetrical stretching mode (∼1000 cm−1), T-O-T symmetrical stretching mode (740–680 cm−1), external linkage vibration (∼607 cm−1), and T-O bending mode (430 cm−1) of the TO4 tetrahedron [10]. The NH4+ adsorption process led to very similar absorption bands (represented by dashed lines in Figure 4) to the characteristic vibration modes occurring in the NaP1 framework before adsorption. The results confirmed that the main change was observed at approximately 1400 cm−1, attributing to the absorption band (ν4 asymmetrical bending mode) of NH4+ present in the NaP1 structure [40]. Therefore, the cation exchange of Na+ by NH4+ may be considered as the governing mechanism of the adsorption process, as shown in Figure 5.

3.2. Effect of Contact Time: Adsorption Kinetics

The influence of the contact time on the ammonium removal efficiency was studied from 1 to 360 min, as shown in Figure 6(a). The ammonium adsorption on Al-waste-NaP1 seems to be a very fast process where the equilibrium was reached within the first 5 min. Under the tested operating conditions, the highest removal efficiency of the zeolite was 88%, which was reached at 15 min. The short required contact time would involve a high affinity for the adsorbate, indicating a close electrostatic interaction between the NH4+ cations and the charged negatively functional groups on the zeolite surface. As the contact time increased, the removal efficiency of Al-waste-NaP1 was almost constant (86.3 and 85.4% for 2 and 30 min) and then slightly decreased from 82 to 75.8% for 60 and 360 min. Some authors found that the NH4+ adsorption efficiency using natural zeolite was maintained from 30 min to longer contact times (up to 24 h) [41]. It seems to be related to the large number of available active sites on the adsorbent surface and the high adsorbate concentration gradient at the beginning of the adsorption process, resulting in a fast diffusion and rapid equilibrium. As the adsorbent sites are occupied, the adsorption capacity would decrease significantly. Additionally, the rapid adsorption would take place easily on the adsorbent surface, whereas the slower uptake process would occur inside the pores [42]. In this sense, as a further increase in the contact time had no significant effect on the removal efficiency, the adsorption kinetic of NH4+ onto Al-waste-NaP1 was only studied between 1 and 60 min. As the kinetic analysis is essential for the process design in water treatment applications, the adsorption kinetic performance was evaluated by applying the pseudo-first-order and pseudo-second-order models, shown in Figure 6(b), using the nonlinear regression method. Apparently, minor differences can be noticed between the plots obtained for the pseudo-second-order and the pseudo-first-order model. Generally, although in most of the reviewed works [4245], the NH4+ adsorption kinetic has been evaluated according to linear regression methods, the pseudo-second-order model seems to provide the best results. However, the pseudo-first-order equation is usually more appropriate for the initial stage of adsorption processes (contact time of 20–30 min) not for the whole range [46]. In our case, the adsorption of NH4+ on Al-waste-NaP1 was significantly rapid, reaching high efficiencies of 80.3 and 86.3% in 1 and 2 min, respectively. Thus, the pseudo-first-order kinetic model seems to describe better the experimental data since this model provided a more accurate correlation, that is, the highest R2 as well as the lowest χ2, HYBRID, and RMSE values (Table 1). It is believed that the NH4+ uptake by NaP1 follows the common transport processes during the adsorption in solid-liquid systems characterized by four steps: (i) the bulk transport, which occurs quickly; (ii) the film diffusion where the adsorbate is transported from the bulk liquid phase to the active sites on the adsorbent external surface (solid phase), taking place slowly; (iii) the intraparticle diffusion where the adsorbate diffuses slowly from the exterior of the adsorbent to the most internal surface (i.e., pores) of the adsorbent; and (iv) the very fast adsorptive attachment [47].

3.3. Effect of Adsorbent Dose

The influence of the adsorbent dose on the removal efficiency and adsorption capacity of NaP1 for the ammonium uptake was studied from 1 to 15 g/L, as shown in Figure 7. The increase of the zeolite dose led to the increase of the removal efficiency from 61 to 92% for 1 and 15 g/L, while the NH4+ uptake capacity decreased from 30.4 to 3.1 mg/g for 1 and 15 g/L, respectively. The higher the adsorbent mass, the larger the adsorbent surface, and accordingly, the larger the number of adsorption sites on the NaP1 surface is, accelerating the adsorption process. The NH4+ cations would diffuse from the aqueous medium towards the surface of the adsorbent due to the electrostatic attraction, tending to occupy the adsorption active sites. In this context, the higher the adsorbent dose, the larger the adsorbent sites will be available under the same adsorption conditions (i.e., under the same adsorbate mass gradient). These results are in agreement with values found by other researchers for the adsorption of ammonium onto a geopolymer-type adsorbent [42]. Both the removal efficiency and adsorption capacity of the zeolite were almost constant from 10 to 15 g/L; thus, the selected adsorbent dose for developing the further adsorption tests was 10 g/L since it would be the lowest adsorbent dose that provides a very high removal efficiency (91%).

3.4. Effect of Initial Adsorbate Concentration: Equilibrium Isotherms

As the initial concentration increased, the amount of ammonium retained by Al-waste-NaP1 also increased gradually up to the adsorbent saturation, which was reached above an initial concentration of approximately 1000 mg/L under the tested conditions. The experimental data indicated that the maximum adsorption capacity of Al-waste-NaP1 was 37.9 mg/g. In general, higher adsorption capacities are obtained from the fit of isotherm models to the experimental data. The applied adsorption isotherms are illustrated in Figure 8. The estimated parameters and error function values for the two-parameter and three-parameter models are shown in Table 2. The Langmuir isotherm was the only two-parameter model that provided the best data tendency in the whole range of initial concentrations. Thus, the Langmuir isotherm would indicate a homogeneous process and monolayer coverage of NH4+ on the NaP1 surface. On the contrary, the Freundlich isotherm was only suited for the range of low initial concentrations, while the Temkin model was not fit satisfactorily to the experimental data. The relation between the Freundlich exponent (n = 0.48 < 1) and the Langmuir separation factor (RL = 0.94 and 0.11 for the lowest and highest initial adsorbate concentration) would indicate that the NH4+ adsorption by Al-waste-NaP1 was favorable, according to the concave isotherm shape followed by experimental data [23, 24]. The experimental data were described adequately by all the three-parameter models. Such models followed the same isotherm profile, providing the best fits for the experimental data. In particular, the Sips and Toth models provided the highest R2 and the lowest χ2, HYBRID, and RMSE values. The results show that the maximum amount of adsorbed NH4+ cation per mass of NaP1 (i.e., qmax) was of 54.19 and 58.46 mg/g, according to the Sips and Toth isotherms, respectively. The Sips isotherm provided reliable results possibly due to the fact it combines both the Langmuir and Freundlich models, thus covering satisfactorily the whole initial concentration range. Thus, the NH4+ adsorption using Al-waste-NaP1 could be described by a homogeneous and heterogeneous process. The Redlich–Peterson isotherm is also a combination of both Langmuir and Freundlich models [24]. As the Redlich–Peterson exponent was close to 1 (β = 0.91), the process would be best described by the Langmuir isotherm instead of Freundlich [23]. Therefore, it is believed that the adsorption of the NH4+ cation onto this zeolite can be more homogeneous rather than heterogeneous.

3.5. Comparison of the NH4+ Removal Capacity of Al-Waste-NaP1 with Other Adsorbents

The maximum NH4+ removal capacity of the studied zeolite was compared with other adsorbent materials (Table 3). Although different operating conditions have been used for the uptake of NH4+, in general, the results show that the required time to remove the adsorbate by Al-waste-NaP1 was shorter than most of the adsorbents given in Table 3. As can be seen, lower and higher NH4+ adsorption capacities were found in the literature. The NaP1 adsorbent from Al-waste under effluents recycling showed a high removal capacity, being generally higher than natural zeolites. In addition, it can be considered as a low-cost adsorbent compared to other commercial materials like activated carbons. The studied NaP1 zeolite exhibited adequate sorption properties when it is compared to other sorbent materials obtained from common synthesis processes without recycling of effluents. In this sense, Al-waste-NaP1 showed promising adsorption characteristics, making it a potential adsorbent for the NH4+ removal from water. It is believed that this zeolite could be also used to remove other contaminants (e.g., heavy metals, radioactive metals, and organic compounds) in aqueous media.

4. Conclusions

In this work, the elimination of NH4+ cation from aqueous solutions using the zeolite NaP1, which was synthesized from a hazardous Al-waste by an eco-friendly process, was studied by means of batch adsorption experiments. The effects of different experimental parameters, including pH, contact time, adsorbent dose, and initial NH4+ concentration, on the adsorption efficiency and adsorption capacity of Al-waste-NaP1 was studied under ambient conditions. The adsorption kinetic and equilibrium isotherms were also studied by applying the nonlinear method. The results showed that the uptake process of the adsorbate (NH4+) by the adsorbent (Al-waste-NaP1) was fast leading to removal percentages of 88% in the first 15 min. The NH4+ removal on the zeolite was better described by the pseudo-first-order kinetic model. The experimental data showed that the highest amount of NH4+ cations removed by the zeolitic adsorbent was 37.9 mg/g, similar to that found for other sorbent materials. The equilibrium data were better described by the three-parameter isotherm models than the two-parameter equations. In particular, the Sips and Toth isotherms led to maximum capacities of 54.19 and 58.46 mg/g, respectively. Thus, a synergic effect on the environmental protection can be achieved: firstly, the transformation of the hazardous Al-waste into a zeolite can contribute to the end of waste condition, and secondly, the Al-waste-based zeolite can be considered as an alternative adsorbent to other materials used for the treatment of contaminated aqueous effluents.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors thank MINECO for its financial support (Project CTM2012-34449). R. Sánchez-Hernández thanks MINECO for the grant BES-2013-066269. The authors thank the Research Support Centre of the Geology Faculty, University Complutense of Madrid, for the help given.