Research Article

Flame Failures and Recovery in Industrial Furnaces: A Neural Network Steady-State Model for the Firing Rate Setpoint Rearrangement

Table 1

The nominal parameters of the furnace.

Parameter (unit)SymbolValue

Process fluid flow rate (kg/s)45
Process fluid inlet temperature (K)504
Process fluid outlet temperature (K)637
Process fluid inlet pressure (kPa)1036
Process fluid outlet pressure (kPa)371
Fuel flow rate (kg/s)0.07
Tube out diameter (m)0.12
Tube wall thickness (m)0.012
Process fluid outlet temperature at convection section 2 (K)544
Process fluid outlet temperature at convection section 1 (K)562
Process fluid outlet pressure at convection section 2 (kPa)823
Process fluid outlet pressure at convection section 1 (kPa)772
Fuel gas lower heating value (MJ/kg)LHV48.594
Tube length (m)L3.4
Mean gas-side heat transfer coefficient in convection section 2 (w/m2K)238.5
Mean gas-side heat transfer coefficient in convection section 1 (w/m2K)277
Mean oil heat transfer coefficient in convection section 2 (w/m2K)4871
Mean oil heat transfer coefficient in convection section 1 (w/m2K)3737
Mean gas-side heat transfer coefficient in the radiation section (w/m2k)548
Furnace height (m)12.5
Furnace depth (m)5.5
Furnace width (m)5.2
Number of passes in convection and radiation sections4
Number of rows of tubes in convection section 210
Number of rows of tubes in convection section 13
Number of tubes in one pass of the radiation section24