Anaerobic Codigestion of Sugarcane Press Mud with Food Waste: Effects on Hydrolysis Stage, Methane Yield, and Synergistic Effects

Cárdenas-Cleves, Lina M.; Marmolejo-Rebellón, Luis F.; Torres-Lozada, Patricia

doi:https://doi.org/10.1155/2018/9351848

International Journal of Chemical Engineering

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Abstract Introduction Materials and Methods Results and Discussion Conclusions Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2018 | Article ID 9351848 | https://doi.org/10.1155/2018/9351848

Anaerobic Codigestion of Sugarcane Press Mud with Food Waste: Effects on Hydrolysis Stage, Methane Yield, and Synergistic Effects

Lina M. Cárdenas-Cleves,¹Luis F. Marmolejo-Rebellón,¹and Patricia Torres-Lozada¹

Academic Editor: Konstantinos E. Kakosimos

Received12 Feb 2018

Revised07 Jul 2018

Accepted15 Jul 2018

Published15 Aug 2018

Abstract

Sugarcane press mud (SPM) has a high potential to produce renewable energy through anaerobic digestion (AD); however, hydrolysis is the limiting stage of the process due to the presence of slowly biodegradable compounds. An alternative that can improve this deficiency is anaerobic codigestion (AcoD). In this investigation, the monodigestion of SPM and its AcoD with food waste (FW) were evaluated through the biochemical methane potential (BMP) test, and kinetic parameters were analyzed through the analysis of the kinetic models of first order and modified Gompertz. This study showed that the AcoD of SPM with FW improved the hydrolysis stage, increased methane (CH₄) yield, improved the stability of the process, and presented synergistic effects. As regards the hydrolysis stage, the hydrolysis constant was increased, and the lag phase was reduced. The monodigestion of SPM (SPM : FW 100 : 0) showed an increase of 9% with the addition of external nutrients solution, while that of AcoD in the SPM : FW 80 : 20 ratio showed the highest CH₄ yield, with increments of 12 and 22% in comparison with the monodigestion of SPM under WN and NN conditions, respectively. It is even possible to add up to 40% of FW (SPM : FW 60 : 40) and achieve an increase of 5% compared to the monodigestion of SPM under the NN condition. The synergistic effects obtained in this study showed that the incorporation of FW, in the substrates ratios evaluated, would improve the AD of the SPM without addition of external nutrients solution, which represents economic and environmental benefits of implementing this alternative at full scale.

1. Introduction

According to FAO [1], in 2016 approximately 1.9 million tons of cane were generated, which were used mainly for the production of sugar, Brazil, India, and China being the largest world producers. On the sugar production process from sugarcane, different by-products are generated, among which the sugarcane press mud (SPM) stands out, which is produced in the clarification and filtration of the juice. On average, between 28 and 45 kg of SPM per ton of cut cane can be generated [2], which are generally arranged in the soil or applied to cane crops, due to their high content of nutrients, mainly nitrogen [3, 4]. However, these practices can affect soil porosity, generate bad odours, and contaminate water sources due to the presence of fats and organic compounds in the SPM.

The general composition of the SPM demonstrates its potential for the production of renewable energy through anaerobic digestion (AD) [5, 6]; however, being formed by a lignocellulosic structure, avoids the solubilisation of nutrients for absorption by microorganisms [7] and affects its degradability, being the hydrolysis the limiting stage [8]. To solve this problem, physical, mechanical, and chemical pretreatments and combinations of these have been carried out; however, they are costly alternatives that require specialized equipment and qualified personnel or can generate toxic by-products [9]. A more sustainable strategy to improve the hydrolysis of SPM is the use of anaerobic codigestion (AcoD), due to the synergistic effect caused by the addition of a cosubstrate with complementary characteristics [10].

In the case of SPM, residues with a high content of organic matter of rapid degradation such as food waste (FW) can be used [11], which are generated in significant quantities, and can represent the largest component of the municipal solid waste, reaching up to 50% in developed countries and between 50 and 75% in developing countries [12, 13]. Additionally, more than 95% of these wastes ends at landfills, where they become materials with a high polluting potential [14, 15]. Despite the advantages the AcoD of SPM with FW, problems of inhibition and organic overload can affect the hydrolysis stage and the methane (CH₄) yield, for which it is important to define the most adequate substrate ratios on the process. Thus, in this study, the AcoD of SPM with FW was evaluated, analyzing the effects on the hydrolysis stage, CH₄ yield, and synergistic effects.

2. Materials and Methods

2.1. Characterization of Substrates and Inoculum

Sugarcane press mud (SPM) was provided by a sugar mill located in Cauca state (Colombia). The food waste (FW) was formed from the wastes of the restaurant of the Universidad del Valle (Cali-Colombia), considering the physical composition and the physicochemical characteristics of the unprocessed FW generated in a city that carries out source separation and selective collection [16]. These wastes were crushed mechanically in order to obtain a particle size less than or equal to 10 mm [17].

The inoculum used was sludge from the anaerobic digester of a municipal wastewater treatment plant (WWTP) (Cali-Colombia), which operates with complete mixing at 35°C [18].

2.2. Analytical Methods

Both substrates were characterized according to the following parameters: moisture (%), pH (units), total alkalinity (TA) and bicarbonate alkalinity (BA) (g CaCO₃ L⁻¹), volatile fatty acids (VFAs) (g HAc L⁻¹), chemical oxygen demand (COD): total and filtered (g O₂ L⁻¹), total solids (TS) (g L⁻¹), volatile solids (VS) (g L⁻¹), total organic carbon (TOC) (g L⁻¹), total nitrogen (TN) (g L⁻¹), total phosphorus (TP) (g L⁻¹), lignin (%), raw fibre (%), and cellulose (%) [19, 20]. Characterization of inoculum was carried out by measuring pH, TA, BA, VFAs, TS, and VS [20]. The specific methanogenic activity (SMA) ( (g VSS d)⁻¹) was also determined in accordance with that recommended by Soto et al. [21].

2.3. Biochemical Methane Potential (BMP) Tests

The reactor of the OxiTop® system (WTW, Giessen, Germany) was used, with a working volume of 200 mL and headspace of 50 mL for the storage of CH₄ generated, which was measured directly by capturing CO₂ with the addition of 4 NaOH pellets to each reactor, considering previous studies [22].

The BMP tests were performed at the mesophilic temperature, guaranteeing 35 ± 0.1°C in the WTW TS 606-G/2-i incubator (WTW, Giessen, Germany); the pH was adjusted to 7 units with sodium bicarbonate solution (NaHCO₃) (4%); and the agitation was manual and intermittent and was performed 3 times per day before measuring the pressure. The incubation time was 30 days from which it was observed that the CH₄ yield stabilized because the pressure did not vary more than 5 HPa [23].

In BMP tests, a control (inoculum and distilled water) was included in order to determine CH₄ generated by the residual organic matter present in the inoculum and by the endogenous metabolism, whose value was subtracted from the CH₄ yield of each reactor. The volume of CH₄ at standard conditions was determined by the equations suggested by Cárdenas-Cleves et al. [24]. The BMP tests was carried out in triplicate, the substrate/inoculum (S/I) ratio was 1 g VS_Substrate/g VS_Inoculum [25], and the fixed inoculum concentration (I) (1.5 g VS L⁻¹)) [21] and the concentrations of the substrates (S) were varied in terms of VS. In the condition with nutrients (WN), the solution recommended by Angelidaki et al. [26] and Cárdenas-Cleves et al. [24] was used.

2.4. AcoD of SPM with FW: Effects on Hydrolysis Stage, Methane Yield, Stability of the Process, and Synergistic Effects

The AcoD of SPM with FW without addition of nutrients (NN) was evaluated in three SPM : FW ratios (80 : 20, 60 : 40, and 50 : 50), and the monodigestion of SPM (with—WN and without addition of nutrients solution—NN) and FW (NN) was evaluated as controls, as shown in Table 1.

To evaluate the effect on the hydrolysis stage, the first-order kinetic model and modified Gompertz model were used, as shown in the following equations [13, 27]:where is the biochemical potential of the CH₄ accumulated during the test (mL CH₄ g VS⁻¹), is the potential maximum CH₄ yield when the time tends to infinity (mL CH₄ g VS⁻¹), is the first-order hydrolysis constant (d⁻¹), is the test time (d), is the maximum rate of the CH₄ yield (mL CH₄ d⁻¹ g VS⁻¹), is the lag phase (d), and is the exponential value of 1 that corresponds to 2.718.

For the estimation of the values in the first-order kinetic model equations (BMP_max and k_h) and the modified Gompertz model equations (BMP_max, R_max, and ), the experimental data of the mean BMP and the time for each reactor were used, for which a nonlinear regression was obtained using the Levenberg–Marquardt algorithm in R software i386 3.4.2 (R Foundation®). To verify the adjustment of the data to the models, the coefficient of determination (R²) and mean squared error (MSE) were determined, as recommended by Kafle and Kim [28].

To assess the influence of the substrate ratio on the response variable (BMP), analysis of variance (ANOVA) and Tukey’s tests () were performed, using R software i386 3.4.2 (R Foundation). The control parameters that were measured at the end of each test were pH, TA, and BA. Furthermore, the alpha index () that corresponded to the BA and TA ratio was calculated to analyze the stability of the process [29]. The analysis of the occurrence of synergistic effects was determined according to the following equation:where is the weighted biochemical methane potential (mL CH₄ g VS⁻¹), is the experimental biochemical methane potential obtained in the AD of (SPM : FW 100 : 0 ratio) (mL CH₄ g VS⁻¹), is the SPM percentage in the ratio, is the experimental biochemical methane potential obtained in the AD of FW (SPM : FW 0 : 100 ratio) (mL CH₄ g VS⁻¹), and is the FW percentage in the ratio.

When the difference (BMP − BMP_W) was positive and higher than the BMP value considering the standard deviation, a synergistic effect (S) occurs; otherwise, the effect is antagonistic (A) [25].

3. Results and Discussion

3.1. Characterization of Substrates and Inoculum

Table 2 presents the results of the physicochemical characterization of the substrates and inoculum.

Table 2 shows that sugarcane press mud (SPM) presented a high moisture content that is around 70%. The pH (5.37 units) was lower than that reported by Rouf et al. [5] and Nyonje et al. [6] (7.5 units) and equal to that obtained by Bohórquez et al. [30] (5.4 units); this difference can be associated with the juice clarification process, which also affects the value of the TA [4].

The COD_Total, TS, and VS showed the presence of a high content of organic matter found mainly in particulate form (COD_Filtered/COD_Total of 0.24) as reported by López-González et al. [2]. The C/N ratio was 22.68, which is close to the lower limit of the range recommended by Lee et al. [31] (20–35). The content of TP is high (COD_Total : TN : TP ratio of 350 : 36.8 : 32.8) due to the phosphate fertilization of the cane crops and the addition of phosphates to accelerate the clarification of the juice. The presence of micronutrients in the SPM is derived partially from the particles adhered to the cane and the chemical inputs used during the clarification of the juice, such as coagulants, flocculants, and lime. The lignin and cellulose content was similar to that reported by Rouf et al. [5] and may be due to the addition of fine particles of bagasse that is used to improve the filtration of the clarified sludge that forms the SPM [3].

As regards the FW, they also had a high moisture content due to the predominance of vegetables and fruits [16, 32]. These residues are easily degradable, which favors the formation and accumulation of VFAs [33, 34], whose value was close to 4 g L⁻¹, concentration from which may generate mild inhibition in the process according to Wang et al. [35]. These values coincide with a low pH (5.17) and absence of BA.

The values obtained for the COD_Total, TS, and VS show that the FW is characterized by having a high content of organic matter that is in particulate form (COD_Filtered/COD_Total : 0.30). Regarding nutrient content, the COD_Total : TN : TP ratio (350 : 5.43 : 0.59) showed phosphorus deficiency, which is a predominant element in the SPM, whereas the C/N ratio (31.58) was found in the recommended range (20–35) [31], and given its greater concentration, the contribution that FW can make to balance this ratio in the AcoD is evident. Finally, the cellulose content was found in the range reported by Fisgativa et al. [36] and is related to the presence of fruits and vegetables, as well as the presence of crude fibre.

For the inoculum, the values of pH, TA, BA, VFAs, TS, and VS were found among the characteristic ranges for sludge from anaerobic digesters of municipal WWTP [18, 37]. The pH has a value close to neutrality, and the index was 0.57, indicating that the inoculum provides buffer capacity. The VS/TS ratio (0.48) and the SMA value indicate low inoculum activity compared to that reported by Angelidaki et al. [26].

3.2. AcoD of SPM with FW: Effects on Hydrolysis Step, Methane Yield, and Synergistic Effects

Figure 1 shows the BMP of each SPM : FW ratio and the best fit to the first-order kinetic model and the modified Gompertz model. In Table 3, the kinetic parameters for each model evaluated are presented.

(a)

(b)

(c)

(d)

(e)

Figure 1 and Table 3 show that, in general, the experimental results presented a better fit to the modified Gompertz model, which describes the CH₄ yield with greater precision (R² ≥ 0.97 and CME ≤ 12.23). As regards the first-order kinetic model, although it is one of the most used because it provides useful information on the rate of degradation and the maximum CH₄ yield [38], this study showed that it was not precise in the representation of the process because it does not consider the lag phase that was observed in all the curves [13].

In Table 4, it is observed that the hydrolysis constant (k_h) of the SPM was lower than that of the FW, which could be due to the presence of de lignocellulosic compounds, evidenced in the characterization of SPM. In addition, the organic matter of the SPM is in an insoluble form, which affects the availability of the nutrients present in the substrate for the microorganisms and reduces the rate of degradation [39]. This also influenced the lag phase (λ) because the SPM : FW 100 : 0 presented the longest lag phase (λ), with values greater than 5 days. This study showed that the incorporation of FW in evaluated ratios increased the hydrolysis constant and reduced the lag phase.

As regards the methane yield, Figure 2 shows the BMP of the each SPM : FW ratio evaluated.

Figure 2 shows that the BMP of the SPM (SPM : FW 100 : 0) was higher than that of the FW (SPM : FW 0 : 100) because it has a higher content of organic matter and a balance of macronutrients such as TN and TP, as evidenced by the results of the characterization. The FW presented the lowest BMP, which is associated with its low pH, absence of bicarbonate alkalinity, accumulation of VFAs, and deficiency of nutrients as phosphorus according to the COD_Total : TN : TP ratio [40]. With respect to the 80 : 20, 60 : 40, and 50 : 50 ratios, the ANOVA test () indicated that there were no significant statistical differences between them.

Figure 2 also shows that, in the monodigestion of SPM (SPM : FW 100 : 0), an increase of 9% was obtained when adding an external nutrients solution, while when incorporating FW under the NN condition (SPM : FW 80 : 20), increments of 12 and 22% were obtained with respect to the SPM : FW 100 : 0 under WN and NN conditions, respectively. It is even possible to add up to 40% of FW (SPM : FW 60 : 40) and achieve an increase of 5% compared to the monodigestion of SPM under the NN condition. This showed that the AcoD allowed a balance of nutrients and suggests that it is possible to apply the AcoD without the addition of an external nutrients solution when using FW in such proportions, which is convenient due to mitigation of environmental impacts and cost reduction.

The stability of the process was determined by means of different control parameters shown in Table 4.

Table 4 shows that the lowest α index was obtained for SPM : FW 0 : 100 that presented the lowest BMP. It was also evidenced that the AcoD of SPM with FW increased the α index, being the best in the SPM : FW 80 : 20 in which the highest BMP was obtained, since adding a greater amount of FW a reduction in the BMP was observed. In SPM : FW 80 : 20, stable conditions were presented between the degradation of organic matter and VFA consumption by acetogenic microorganisms [5, 41].

The existence of synergistic effects (S) was verified for each SPM : FW ratio, and the results are presented in Table 5.

Table 5 shows a favorable effect of AcoD of SPM with FW because in all the substrates ratios evaluated synergistic effects were observed, what was evidenced in the improvement of the hydrolysis and CH₄ yield. The FW contributed with organic matter and balanced the C/N ratio in the process, which coincides with that reported by Mahajan and Chopra [11] and Capson-Tojo et al. [42]. Additionally, the addition of FW would improve the AD of the SPM without addition of external nutrients solution.

4. Conclusions

Although the sugarcane press mud (SPM) has a high potential for use by anaerobic digestion (AD), the presence of lignocellulosic compounds affects the hydrolysis stage of the AD process. A strategy to improve this aspect is the anaerobic codigestion (AcoD) with food waste (FW), which provides organic matter and allows a balance in the C/N ratio, even eliminating the use of an external nutrients solution.

This study showed that the AcoD of SPM with FW influenced the hydrolysis stage and CH₄ yield stability of the process and presented synergetic effects. The AcoD increased the hydrolysis constant and reduced the lag phase. The monodigestion of SPM (SPM : FW 100 : 0) showed an increase of 9% with the addition of external nutrients solution, while with that AcoD in the SPM : FW 80 : 20 ratio, the highest CH₄ yield was obtained, with increments of 12 and 22% under WN and NN conditions, respectively, in comparison with the monodigestion of SPM. It is even possible to add up to 40% of FW (SPM : FW 60 : 40) and achieve an increase of 5% compared to the monodigestion of SPM under the NN condition. The stability of the process and the synergistic effects obtained in this study showed that the addition of FW in the substrates ratios evaluated would improve the AD of the SPM without addition of external nutrients solution, which represents economic and environmental benefits of implementing this alternative at full scale.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors would like to thank the Universidad del Valle for the financial support of the project “Potencial de valorización energética y agrícola de la Fracción Orgánica de Residuos Sólidos Urbanos–FORSU” (C.I-2962).

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Copyright © 2018 Lina M. Cárdenas-Cleves et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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