Abstract

Although liquid electrolyte based dye-sensitized solar cells (DSCs) have shown higher photovoltaic performance in their class, they still suffer from some practical limitations such as solvent evaporation, leakage, and sealing imperfections. These problems can be circumvented to a certain extent by replacing the liquid electrolytes with quasi-solid-state electrolytes. Even though SnO2 shows high election mobility when compared to the semiconductor material commonly used in DSCs, the cell performance of SnO2-based DSCs is considerably low due to high electron recombination. This recombination effect can be reduced through the use of ultrathin coating layer of ZnO on SnO2 nanoparticles surface. ZnO-based DSCs also showed lower performance due to its amphoteric nature which help dissolve in slightly acidic dye solution. In this study, the effect of the composite SnO2/ZnO system was investigated. SnO2/ZnO composite DSCs showed 100% and 38% increase of efficiency compared to the pure SnO2-based and ZnO-based devices, respectively, with the gel electrolyte consisting of LiI salt.

1. Introduction

Dye-sensitized solar cells (DSCs) based on thin film nanocrystalline high band gap semiconductor materials have received attention as an alternative to conventional single-crystal silicon solar cells owing to their low production cost, easy fabrication procedure, and relatively high energy-conversion efficiency. Since the early development of DSCs by Grätzel in 1991, considerable effort has been devoted to improving their performance [1, 2]. This study focused on the development of the semiconductor material and electrolyte as the efficiency of the DSCs depends on many factors such as semiconductor material, sensitizer, and electrolyte. In DSCs, TiO2 is the most popular semiconductor material, but it shows some retarding effects due to its low electron mobility and charge transport property which leads to increase of the dark current of the solar cell device and photocatalytic ability which tends to degrade the dye molecules. Therefore, SnO2 is employed in place of TiO2 as it has ~250 cm2 V−1 s−1 of electron mobility [3, 4]. This property of SnO2 will contribute towards recombination through the surface trap levels of SnO2 nanoparticles. There are two major recombination processes present in DSCs. One is regeneration of excited dye molecules with the injected electrons. The other is combination of the injected electrons with the triiodide ions in the electrolytes due to the back tunneling of injected electrons.

In order to enhance the performance of the SnO2-based solar cell device by reducing recombination effect, one of the useful methods is applying the ZnO coating layer on top of the SnO2 surface. This ZnO layer also acts as a passivation layer which will reduce the ion recombination with the injected electron. Since ZnO is a high band gap semiconductor it is expected to act in a different manner than the high band gap insulating coating layers. Kumara et al. have conducted a research based on composite SnO2/ZnO system with liquid electrolytes and achieved an efficiency of 4.9%. As far as we are concerned, this is the first time that the performance and suitability of composite SnO2/ZnO with gel polymer electrolytes are reported [58].

Even though the use of gel polymer electrolytes sacrifices the performance of DSCs to some extent due to low ion mobility, it shows cohesive nature of solids and diffusive nature of liquids while showing good stability in outdoor applications due to their promising properties such as thermal stability, nontoxicity, lower flammability, and environmental friendliness. Generally, the diffusivity of triiodide ions in gel based electrolytes lies in to  cm2 s−1 range. Electrolytes based on organic solvents or ionic liquids can be gelated or polymerized by dispersing suitable polymer materials to obtain quasi-solid-state electrolytes. Polymer backbone in gel electrolyte medium will help the transport of ions and this ion conduction is called the Grotthuss mechanism.

There is a vast amount of literature available for the DSCs fabricated with polymer based gel electrolytes and their effects on the performance of the device [920]. In summary, polymethylhydrosiloxane, poly(vinylidenefluoride-co-hexafluoropropylene) (PVDFHFP), 3-methoxypropionitrile (MPN), 2,4-di-O-dimethylbenzylidene-D-sorbitol (DMDBS), poly[di(ethylene glycol)-2-ethyl hexyl ether acrylate] (PDEA), poly(vinylpyridine-co-acrylonitrile) [P(VP-coAN)], poly(ethylene oxide) (PEO), polyvinylpyridine, hydroxystearic acid, imidazole polymers, polysaccharides, poly(epichlorohydrin-co-ethylene oxide), and polyacrylonitrile (PAN) polymers were used in the past few decades. Also, the other trend of gelatin mechanism is by the introduction of nanofillers such as TiO2, Al2O3, fumed silica, and many other inorganic materials into the host liquid electrolytes. Somehow, these types of polymer based gel electrolytes gave an efficiency of about 7%. The conductivities of the gel polymer based electrolytes mainly depended on the oligomer size or molecular weight and salts used in the gel polymer electrolyte. LiI salt and PAN-based gel polymer [21] electrolytes are most frequently used in fabrication of DSCs in addition to mixed salts based gel electrolytes [22]. Therefore, this study is focused on developing the proper gel polymer electrolytes based on PAN and salts such as LiI and Pr4N+I in addition to improving the performance of semiconductor material.

2. Method and Methodology

2.1. Preparation of ZnO Working Electrode

ZnO (Aldrich 99%, 0.60 g), acetic acid (Aldrich 98%, 5.50 cm3), Triton X-100 (Aldrich 98%, 5 drops), and ethanol (Aldrich 98%, 40.0 cm3) were mixed together and ground well and the resultant solution sonicated for 15 min. Next, the solution was sprayed onto an FTO glass (10 Ω cm−2) using spray pyrolysis technique at a temperature of 150°C and, subsequently, the sample was sintered at 500°C for 30 min and was allowed to cool down to 80°C. Then the sample was immersed in the dye solution (indoline D-358, 3 ×   M in 1 : 1 volume ratio of acetonitrile/tert-butyl alcohol) for 12 hours. The same procedure was followed to prepare the SnO2-based DSCs through the use of colloidal SnO2 (3.00 cm3) in place of ZnO.

2.2. Preparation of SnO2/ZnO Composite Working Electrode

Colloidal SnO2 (Alfa-Aesar, 3.00 cm3), acetic acid (Aldrich 98%, 10 drops), Triton X-100 (Aldrich 98%, 3 drops), ethanol (Aldrich 98%, 40.0 cm3), and different amounts of ZnO (Aldrich > 97%, <50 nm), varying from 0.00 g to 0.10 g, were mixed thoroughly and the resulting SnO2/ZnO suspensions were used separately to make devices with varying percentages of ZnO after undergoing ultrasonic treatment. In each case, the SnO2/ZnO suspensions were sprayed onto well-cleaned FTO glass (10 Ω ) plates heated to 150°C on a (preheated) hotplate. Then, all the samples were sintered at 500°C for 30 minutes and allowed to cool down to 80°C. The samples were then immersed in an indoline D-358 dye solution for 12 hours, and the dye coated-SnO2/ZnO films were rinsed with acetonitrile to remove any physically adsorbed dye molecules. Next, the electrolyte was sandwiched between the FTO/SnO2/ZnO working electrode and a lightly platinized FTO counterelectrode (~7 Ω/sq, Aldrich) to assemble the solar cell device.

2.3. Preparation of Liquid Electrolyte

1.55 g of dimethyl propyl imidazolium iodide, 0.65 g of 4-tert-butylpyridine (Aldrich 98%), 0.13 g of LiI (Aldrich 99%), 0.12 g of iodine (Aldrich 98%), and 7.59 g of acetonitrile (Aldrich 97%) were mixed well in an environment of nitrogen and purged with nitrogen for 14 hours.

2.4. Preparation of Gel Polymer Electrolytes

In this experiment, 0.225 g of polyacrylonitrile (Aldrich), 0.525 g of ethylene carbonate (Aldrich 98%), 0.750 g of propylene carbonate (Aldrich 99%), and 0.020 g of iodine (Aldrich 98%) were mixed and well stirred in a magnetic stirrer for 12 hours. 0.150 g of LiI (Aldrich 99%) (electrolyte Y) and 0.150 g of Pr4N+ (Aldrich 98%) (electrolyte X) were used separately to prepare the gel electrolyte. Each time, the electrolytes were stirred at 80°C until the mixture turned into a clear, homogeneous, viscous gel. In each case, the gel electrolytes were subsequently pressed by sandwiching them between two clean glass plates to obtain a free-standing polymer film. They were subsequently dried in a vacuum desiccator overnight, at room temperature, to remove any absorbed moisture.

3. Results and Discussion

First, XRD spectrum was studied for the SnO2/ZnO composite system in order to verify the presence of both materials. Respective plane values for each material were also identified and presented in XRD image as shown in Figure 1.

SEM images were obtained in order to study the morphology of the semiconductor film. Figure 2(a) gives evidence for enhancement of dye adsorption due to the increase of surface area, thus giving higher photocurrent density. Porous nature of ZnO film will also lead to better electrolyte penetration and also higher recombination. As these two factors are competing effects, through the result we obtained, we can conclude that most dominant factor in this situation is recombination effects. According to Figure 2(c), it shows suitable porous structure which can avoid negative effects due to electrolyte penetration into deep sites of the network.

The variation of solar cell parameters was observed with the variation of ZnO amount and observed results are depicted in Figure 3. The reasoning for this sinusoidal variation of and has been given in the next paragraph.

The results of and and efficiency of optimized composition of ZnO, SnO2, and SnO2/ZnO composite system have been given in Table 1 and Figure 4. When ZnO is used as the coating material, it is possible that ZnO, being a semiconducting material, would act in a different manner to insulating materials. For SnO2/ZnO DSC, injected electrons from the excited dye molecules attached to ZnO outer layer would fill the conduction band of ZnO and then would be transferred to the conduction band of the SnO2. According to conduction band positions of ZnO (−4.3 eV with respect to vacuum level) and SnO2 (−5.0 eV  with respect to vacuum level) and the results which were obtained for the SnO2/ZnO composite system, the above assumption seems to be more valid as the electrons try to move towards the lower energy, according to thermodynamics [23]. First, SnO2/ZnO composite system showed lower and values due to the recombination occurring at uncovered sites of the SnO2 network. When the amount of ZnO is increased, SnO2 nanoparticles tend to become fully covered with ZnO nanoparticles and thereby the recombination occurring at the interfaces of dyed-SnO2/electrolyte will be reduced. The reason is that the electrons in the conduction band of SnO2 have a lesser possibility to reach the surface traps of the ZnO coating layer in order to recombine with triiodide ions or oxidized dye molecules. After the certain point of ZnO amount in Figure 3, and started to decrease. This is possibly due to the lower electron tunneling probability through ZnO coating layer as the higher ZnO amount will lead to increase the coating layer thickness [21].

The devices fabricated with the electrolyte containing Li+ ions showed higher and lower compared to those consisting of Pr4N+ ions in the electrolyte. The presence of the Li+ ions increases the amorphous nature of the gel electrolyte due to the formation of cross-linking sites with polymer backbone, thus enhancing the diffusivity of the triiodide ions (for Li+ ion based electrolyte,  cm2 s−1, and for Pr4N+ ion based electrolyte, 9.90 ×   cm2 s−1). Li+ ions can be adsorbed onto the semiconductor surface, thus lowering the conduction band level of the semiconductor [22]. This effect will increase the while lowering . Since the Pr4N+ ions do not contain lone-pair or low-lying empty orbitals, there is no possibility for adsorption of Pr4N+ ions onto the semiconductor surface and values obtained also seem to agree with this argument. This has been reported by several workers on the behavior of LiI and Pr4N+I as salts [2426].

Since IPCE measurements were done in short circuit conditions, this does not indicate the efficiency of the device which is given under AM 1.5 conditions as depicted in Figure 5. It gives an idea about of the device. IPCE value of the SnO2/ZnO composite system with the electrolyte Y has shown a maximum value of about 50% in the wavelength range around 650 nm and it showed a much broader curve supporting its value. This might be due to the favorable bonding nature between ZnO and dye molecules which leads to increase in the electron injection efficiency.

Tabulated results for distance between two consecutive cations and isoelectric point positively direct to the explanation of higher performance of SnO2/ZnO-based DSCs as shown in Table 2. The distance between two consecutive groups of dye molecules is of about 7 Å. It will support the better anchorage of dye molecules with the SnO2/ZnO system as the surface of SnO2 is covered by the ZnO.

System with SnO2 alone shows a −18.4 mV zeta potential value and it shows better-chelating ability when cations like Zn2+ are introduced to the system according to the results shown in Table 3. Increase of zeta potential value towards more positive potential will help forming a better interaction between the Zn2+ ions in the surface of the composite system and the COO groups of the dye molecules. This will lead to a better dye adsorption.

According to Figure 6, the absorption spectra for dyed SnO2/ZnO composite films show significant broadening of the bands due to the better anchorage of dye molecules onto the composite surface. Also, these absorption spectra exhibit a bathochromic shift in the absorption maximum possibly due to J-aggregation of the sensitizer molecules. This might be the reason for the somewhat lower performance observed in SnO2/ZnO-based DSCs.

The following quantities such as series resistance , recombination resistance , transport resistance, , and chemical capacitance are taken from Nyquist plots shown in Figure 7, by fitting an equivalent circuit which is shown in Figure 8. Lifetime of electron , effective diffusion length of electrons , and diffusion coefficient of electrons are calculated using standard formula [27, 28] and they are tabulated in Table 4.

Values obtained for and in electrolyte Y showed lower values than that of the electrolyte X. Due to the low recombination resistance, high recombination will take place in the system consisting of electrolyte Y, thus reducing of the devices. Adsorption of Li+ ions onto the semiconductor will lead to lower due to the lowering of the energy difference between the redox potential and the Fermi level as conduction band is moved downward.

4. Conclusion

ZnO coating layer will help increase the performance of SnO2-based DSCs by reducing the back tunneling of electrons while efficiently helping the electron transfer towards lower energy levels according to the thermodynamics process. Reduction of recombination and increased dye absorption will lead to increase in the overall performance of SnO2/ZnO composite solar cell device compared to the SnO2-based DSCs. Also, liquid electrolyte based SnO2/ZnO composite solar cell device showed the best performance compared to the other two types of gel electrolyte based DSCs. Li salt-based DSCs gave higher performance than that of the Pr4N+I salt-based DSCs due to its ability of formation more amorphous gel electrolytes.

Competing Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

Financial support from the National Research Council, Sri Lanka, through Research Grant no. NRC 08-17 is gratefully acknowledged. The authors also wish to thank Professor J. M. S. Bandara of the Institute of Fundamental Studies, Sri Lanka, for granting permission to use his equipment in IPCE measurements.