Abstract

Carbon derived from hair is interesting because it has good electrocatalytic activity due to the existence of innate heteroatom dopants especially nitrogen and sulfur. In this study, a carbon catalyst containing high nitrogen contents (9.47 at.%) was fabricated without using any harsh chemicals. Moreover, the carbonization temperature was only 700°C. Carbonized hair/PEDOT:PSS composites (CxP) with varied carbon contents from x = 0.2 to 0.8 g were tested as a counter electrode (CE) for a dye-sensitized solar cell (DSSC). This type of DSSC CE has scarcely been investigated. A DSSC with a C0.6P CE provides the best efficiency (6.54 ± 0.11%) among all composite CEs because it has a high fill factor (FF) and a high short-circuit current density (Jsc). The efficiency of DSSC with C0.6P CE is lower than Pt’s (7.29 ± 0.01%) since the Pt-based DSSC has higher FF and Jsc values. However, C0.6P is still promising as a DSSC CE since it is more cost-effective than Pt.

1. Introduction

A renewable energy source such as a dye-sensitized solar cell (DSSC) has been intensively studied due to its simple fabrication process and high solar conversion efficiency [1]. To construct a DSSC with high efficiency, one approach is to use a counter electrode (CE) material with high conductivity and excellent electrocatalytic activity. Among leading candidates for a DSSC CE is Pt [2]. Unfortunately, since Pt is expensive, employing a cheaper substitute becomes a stringent requirement. So far, there are cheaper alternative materials that can rival with Pt in terms of electrocatalytic performance such as nitrides [3], sulfides [4], carbides [5], and carbon allotropes. Various types of carbons that can function well as CE catalysts include graphites, carbon nanotubes, graphenes, reduced graphene oxides, activated carbons, carbon blacks, and biomass-derived charcoals (biochars) [613].

One of the procedures to produce a biochar catalyst for a DSSC application is to thermally carbonize biomass under reducing atmosphere at a high temperature of around 850°C [12, 13]. Furthermore, to improve the as-pyrolized carbon’s electrocatalytic performance, additional chemical processing steps in order to increase the carbon’s surface area may be required. Most of these chemical treatment processes involve the use of harsh chemicals [1416], which can be a downside. Therefore, biomasses subjected to milder thermal/chemical treatment are of interest provided that each derived carbon still function as a good catalyst.

Human hair is a fascinating biochar source because it naturally contains nitrogen and sulfur atoms. It has been known that carbon doped with heterodopants such as nitrogen and sulfur usually have high electrocatalytic activity [17, 18]. Yet, there were only a few reports involving applications of carbonized human hair as an electrochemical electrode. These reports demonstrated the use of carbonized hair as a supercapacitor electrode [19, 20] and as a CE of a quantum dot-sensitized solar cells (QDSSC) [13]. As for the QDSSC-related work, Sahasrabudhe et al. fabricated their QDSSC CEs by mixing carbonized-hair powder with a PVDF binder and an NMP solvent. Mechanical grinding was not used in their work because human hair was digested with concentrated sulfuric acid before carbonizing the human hair at 850°C for 6 h. Without further chemical treatment of the carbon, their optimized QDSSC reached an efficiency of 4.44% in a polysulfide electrolyte.

In this study, we demonstrated the use of DSSC CE made of human hair catalyst mixed with a PEDOT:PSS binder. PEDOT:PSS (PEDOT) conducting polymer is a good choice because it has high conductivity and exhibits electrocatalytic activity toward converting tri-iodide into iodide () [21]. Consequently, DSSCs with CEs made of PEDOT composited with various types of carbon catalysts often show a high solar conversion efficiency [2227]. Notably, human hair-derived carbon has rarely been tested as a DSSC CE.

Herein, the hair was carbonized at only 700°C, and none of harsh chemical treatment was used in any steps in order to retain heterodopant atoms and to lessen the burden of furnace sealing. The synergistic effects of combining carbonized hair at various loadings with PEDOT toward the electrochemical performance and solar conversion efficiency were studied. Our solar conversion efficiency of DSSC with only PEDOT CE is 3.03 ± 0.09%. Interestingly, mixing carbon at the amount of 0.6 g with PEDOT significantly increases the efficiency of a DSSC to 6.54 ± 0.11%, which was not far from those of DSSCs with a Pt CE (7.29 ± 0.01%).

2. Experimental

2.1. Preparation of a Working Electrode

Blocking layers were prepared by soaking FTO glass in a boiling TiCl4 40 mM at 70°C for 30 min. Seven layers of PST-18NR (Catalysts and Chemical Industries Co., Ltd.) and one layer of PST-400 were screen printed on FTO glass. The films were then annealed in an oven at 500°C for 1 h and soaked in a N719 dye solution at a room temperature for 24 h.

2.2. Preparation of a Counter Electrode

Teenager’s hair without hair dye from a local barber was thoroughly washed in alcohol and DI water. The hair was carbonized in an argon atmosphere at 700°C for 2 h. The carbon was then finely ground and mixed with PEDOT:PSS (Sigma-Aldrich). The different amount of carbonized hair contents were 0.2, 0.4, 0.6, and 0.8 g while PEDOT/DI ratio was fixed at 1 : 1. The composites were vigorously stirred and then sonicated for 1 h. Each composite paste was applied on FTO glass with a doctor blade through a Kapton tape mask to define an active area of 0.5 cm2. Then, the films were heated in the oven at 80°C for 6 h. A Pt counter electrode was prepared by spin coating Pt solution on FTO glass. Pt solution was prepared by mixing chloroplatinic acid hydrate (H2PtCl6 ⋅ xH2O 5 mM) dissolved in DI water 5 mL with ethyl cellulose 0.2 g in ethanol 15 mL. Then the film was annealed at 500°C for 1.50 h.

2.3. Preparation of an Electrolyte

An electrolyte was prepared by mixing the following chemicals with one another: 0.05 M I2, 0.10 M LiI, 0.60 M 1-methyl-3-popylimidazolium iodide (MPI), 0.50 M tetrabutylpyridine (TBP), and 0.0025 M Li2CO3 in acetonitrile.

2.4. Characterization and Measurements

The surface area of carbonized hair was determined using a BET (Brunner-Emmett-Teller) method. The pore structures of the carbon were investigated by N2 (77 K) adsorption-desorption measurement with a Bel Sorp mini II adsorption analyzer (Bel, Japan). The samples were degassed at 200°C for 3 h. in a vacuum prior to the BET measurement. The morphologies of carbonized hair were characterized by using a scanning electron microscope (SEM, LEO 1450VP, England), a field emission scanning electron microscopy (FESEM, FEI Scios DualBeam, Germany) and a transmission electron microscope (TEM, FEI Tecnai G2, USA). The phase of carbonized hair was investigated with an X-ray diffractometer (XRD, PANanalytical Empyrean, Netherlands) under Cu kα radiation and a Raman spectroscope (JOBIN YVON HORIBA, T64000) equipped with a 532 nm solid state laser. Synthetic graphite powder less than 20 μm (Sigma-Aldrich) was used as a standard for a 2D-peak reference. The chemical compositions of sample surfaces were investigated using an X-ray photoelectron spectrometer (XPS; AXIS Ultra DLD, Kratos Analytical, UK). The base pressure in the XPS analysis chamber was about 5 × 10−9 torr. The monochromatic Al Kα 1,2 source at 1.4 keV was radiated over the spot area of 700 × 300 μm. X-ray was maintained at 15 kV and 10 mA (150 W). The electrochemical studies were carried out using an electrochemical station (Gamry Instrument Reference 3000, USA). Electrocatalytic activities of all CEs were measured with a cyclic voltammetry (CV) technique in a standard three-electrode setup at a scan rate of 20 mVs−1. The impedance characteristics of CEs were determined using electrochemical impedance spectroscopy (EIS) at frequencies ranging from 0.1 to 100 kHz with an AC amplitude of 10 mV. The solar conversion efficiency of full DSSC cells were measured using a solar simulator (Class A, PEC-L11, Japan) under a standard illumination of 100 mW cm−2.

3. Results and Discussion

3.1. Surface and Structure of Carbonized Hair

To understand the microstructure of carbonized hair, nitrogen sorption isotherm was recorded (Figure 1). A carbonized hair sample has type-II adsorption isotherm characteristics typically related to nonporous microstructures [28]. However, the subtle hysteresis loop, related to the minor difference pressure ratio (P/P0) between a pore filling cycle and an emptying one, should be attributed to the existence of mesopores [28]. This is confirmed by Barrett-Joyner-Halenda (BJH) analysis (Figure 1 inset); however, there are only small differential volumic amount of certain pore sizes (noted with asterisk). Since pores are not prevalent, an average surface area of carbonized hair determined from BET technique is mere 187.96 m2 g−1. This value was not exceptionally high as compared to Sahasrabudhe et al.’s because most carbon flakes were not etched with any chemicals and the carbonization temperature was only 700°C.

Figure 2 shows the SEM images of ground carbonized hair. Figures 2(a) and 2(b) show the morphology of carbon flakes at low magnification (1000x) and high magnification (10Kx), respectively. The sizes of most flakes are generally smaller than 3 μm. A closer inspection with FESEM at 80Kx (Figure 2(c)) reveals the rough surface of carbonized hair platelets. Pores are not clearly observed at this magnification. According to TEM imaging (Figure 3(a)), smaller carbon nanoflakes ranging between 100 and 250 nm are also observed. Pore features are also not clearly resolved in TEM images.

A high-resolution TEM image of carbonized hair (Figure 3(b)) shows the mixture of some graphitic crystallites and an amorphous phase. The lattice fringes of the graphitic phase are approximately 0.33 nm corresponding to (002) graphitic planes. The selected area electron diffraction (SAED, Figure 3(b) inset) shows ring patterns which belong to (002) and (101) planes without spotted features, implying the presence of sparse short-range order crystallites in the amorphous phase. XRD was used to affirm the existence of crystalline phase in the carbonized hair powder. As shown in Figure 4, the background intensity of the XRD signals is rather high, which should come from the air scattering effect [29]. Moreover, two XRD peaks were observed at 25.5° and 42.3°. These peaks can be assigned to (002) and (101) planes, respectively [20, 30]. The presence of clear (002) and (101) peaks suggests that the carbonized hair already partially transforms into some turbostratic graphitic structure [30]. Figure 5 shows an example of Raman spectrum which belonged to the carbonized human hair.

Raman curve fittings were carried out using three- and two-peak models to determine the number, position, and area of each of carbon’s signature peak. A disorder graphitic structure (D peak) and amorphous (A peak) and graphitic-like (G peak) features were identified in a three-peak model [31]. Note that the A peak was not fitted in the two-peak fitting scheme. Phase identification with Raman analysis is useful because both G peak and D peak are associated with the electrocatalytic reaction. The defective sites on graphitic edges related to G peak could help reduce the charge transfer resistance of the DSSC’s CE [32]. Although the electrocatalytic activity occurs mostly at edge planes rather than the basal planes, the basal plane itself could benefit from the electron transfers in the CE. As for the D peak, its area and intensity increase with the increasing disorders in a carbon material, which can be affected by a particle size, a dopant, and others. When carbon particles become smaller, the D peak area and intensity increase. It was shown that a DSSC whose CE was made of smallest carbon black particles (20 nm) exhibited the highest solar conversion efficiency [33]. This nanocarbon, whose D peak is large, performs better than the larger ones since it has high surface areas and its disorder sites are electrochemically active in the material. Aside from the size effect, the introduction of heteroatom in carbon normally introduces disorder in a carbon material and consequently raises area ratio of D peak (ID) over G peak (IG) (ID/IG). For example, ID/IG of reduced graphene oxide, when doped with nitrogen and phosphorous, increases from 0.94 to 1.15 [34]. The higher ID/IG ratio, associating with increasing degree of disorder, offers numerous active sites for electrocatalytic activity [35].

In this study, all peaks were fitted with asymmetric Lorentzian. The peaks are located at 1335.47 cm−1 (D), 1509.37 cm−1 (A), and 1583.55 cm−1 (G). The ID/IG ratio determined from the three-peak model is 1.36. For the two-peak model, the D peak and G peak obtained from asymmetric Lorentzian fitting are situated at 1330.72 cm−1 and 1590.78 cm−1, respectively. From the two-peak model, the ID/IG ratio is 1.07 which is lower than that of the three-peak model. For our samples, the three-peak model should be more appropriated for fitting because a hidden shoulder peak related to the amorphous phase near G peak is clearly present. Based on the two- and three-peak models, our ID/IG is higher than Sahasrabudhe et al.’s work (650–850°C), meaning our carbon has higher degree of disorder.

Another useful information from Raman analysis is to detect an amorphous phase by considering the second-order two-phonon mode (2D). The absence of 2D peak could infer the presence of amorphous phase in the material [36]. From Figure 5(b), 2D peak of graphitic micropowder at ~2703 cm−1 is sharp while that of carbonized hair is very broad and low. This could confirm the presence of amorphous phase as well as some small number of graphitic phase in the carbonized hair sample.

3.2. Composition Analysis

The building blocks of human hair comprise amino acid, keratin, melanin and protein. Therefore, basic elements found in hair are carbon, oxygen, nitrogen, hydrogen, and sulfur [37, 38]. Generally, burning human hair in a certain oxygen-deficit condition will result in a carbon that contains remaining nitrogen, oxygen, and sulfur if the temperature is not high enough to expel these heteroatoms. Since our carbonization temperature was lower than usual and no harsh chemical was used, it was speculated that many extant heteroatoms were present with the carbon. XPS was used to identify the atomic binding states and the elemental compositions of carbonized hair surface. The XPS results were arranged in Table 1. The XPS peaks shown in Figures 6(a), 6(b), 6(c), 6(d), and 6(e) were indexed following NIST standard and various references [3941]. The C 1s (C-C) peak at 284.9 eV corresponds to sp2 hybridized carbon commonly found in the carbon-based aromatic ring. The C 1s (C-C) shoulder peak at 286.2 eV reveals the presence of sp3 hybridized carbon. The C-N peak could overlap with the C-C peak. Another C 1s satellite peak at 287.6 eV is related to coincidence sum peak of carbonyl groups (C=O) and C=N while the one located at 288.8 eV corresponds to the ester group (O=C-O). The last peak at 290.4 eV is assigned to the carboxylic group (O=C-OH). The oxygen-carbon bonds also appear at 530.9 eV (C=O), 532.0 eV (O-C-O), 533.1 eV (O=C-O), and 534.3 eV (amide), respectively. There are three peaks representing nitrogen N 1s bonds which are located at 398.7 eV (pyridinic), 400.1 eV (pyrrolic), and 401.2 eV (quaternary). Apart from nitrogen, only a small amount of sulfur also appears in the form of thiopenic structures (C-S-C) whose peaks are situated at 163.9 eV (2p 3/2) and 164.9 eV (2p 1/2). The presence of C-N and C=N peaks confirms the doping of nitrogen into the carbon structure. The amount of nitrogen in the our carbon is 9.47 at.%, which is higher than Si et al.’s report (1–3%). The amount of oxygen and sulfur in our carbonized hair is 9.98 and 0.15 at.%, respectively. Such high amount of nitrogen could be of great help to increase the electrocatalytic activity of the carbon catalyst.

3.3. Electrochemical Properties

The electrochemical activities of all samples were investigated by cyclic voltammetry (CV). The CV results were shown in Figures 7(a) and 7(b). All samples have two oxidation peaks and two reduction peaks. The oxidation peaks are related to chemical reactions following (1) and (2) while the reductions reactions correspond to (3) and (4) [42]. It has been accepted that a DSSC performance is also governed by redox reaction on the CE side [43]. Therefore, a catalyst on the CE side must be electrochemically active in reduction activity. This is justified from the value of cathodic current involving reduction (Icr), which is located at more negative potential. Higher |Icr| value indicates better electrocatalytic activity. All the Icr values are shown in Figure 8. The absolute value of Icr increases with the increasing carbon up to 0.6 g. Nevertheless, adding carbon beyond this optima results in the slight decrease in |Icr|. This could be due to the reduction of catalytic activity induced by agglomerations that partially block some active sites. Based on CV results, C0.6P should have the best electrocatalytic activity among CxP. Nonetheless, Icr value (2.53 × 10−4 mA) of C0.6P is still lower than that of Pt (4.77 × 10−4 mA), implying that Pt is better than C0.6P regarding the reduction capability.

Apart from a CV technique, impedance measurements to determine a series resistance (Rs), a transport resistance in PEDOT and carbon layer (Rtrp), and a charge transfer resistance at CE surface (Rct) were performed [44]. The electrochemical impedance spectra (EIS) of symmetric CE cells were shown in Figures 9(a), 9(b), 9(c), and 9(d). All the resistance values (Table 2) were derived by fitting the impedance data with an equivalent circuit [44]. Rs is a combination of series resistances from FTO glass, test wires, and ohmic contacts between FTO glass and an electrocatalytic layer. Rs is related to the x-axis intercept of the 1st semicircle at high frequency. The Rtrp is a real part within the 1st semicircle of PEDOT and CxP except for Pt which has no semicircle related to the Rtrp. As for the Rct value, Rct is a real part within the 2nd semicircle of PEDOT and the composites; however, in the case of Pt, the Rct was determined from a high frequency peak (1st semicircle) [12, 45, 46]. The reason that Pt (Figure 9(b) (inset)) does not have Rtrp-related semicircle is because Pt is highly conductive.

Furthermore, Pt has the lowest Rs (13.48 Ω) among all samples, which also implies that spinning coating induces good adhesion between the Pt film and the FTO substrate. The Rs of PEDOT is 16.17 Ω while the highest one belonged to C0.8P (17.13 Ω). The additions of carbon from 0.2 to 0.6 g into PEDOT only slightly increase the Rs of PEDOT. This should be due to the slightly poorer adhesion between the film and FTO glass and the incremental series resistances when more carbon contents were added.

In the case of Rtrp, PEDOT has the largest Rtrp value (2.28 Ω). Adding carbon at the amount of 0.2 and 0.4 g reduces Rtrp to 1.43 Ω and 0.84 Ω, respectively. This is because carbon increases the conducting pathways in the composite. Additional carbon loadings (0.6 and 0.8 g) lead to slight increasing of Rtrp (1.14 and 2.25 Ω). The reason for this is that even though more carbons could further reduce the trp resistance, counteraction to such effect might come from accumulative carbon’s resistances.

The Rct is the resistance at the interface between the CE surface and the electrolyte. Low Rct denotes the high electrocatalytic activity of CE catalyst. PEDOT has the highest Rct (152.08 Ω) among all samples. For 0.2–0.6 g of carbon contents, the Rct of the CxP is decreasing with increasing amount of carbon, suggesting the enhancement in electrocatalytic activity. This is related to the rise of electrochemical actives sites for reduction, which is attributed to increasing in carbon catalysts and the PEDOT’s surface areas as well as the ease of electrolyte access.

The lowest Rct among the CxP is realized for C0.6P (7.11 Ω). Yet, if the carbon content is 0.8 g, the Rct escalates to 29.98 Ω. This might correspond to carbon agglomeration at high carbon loading and consequently leads to the decline in the active area of carbon and PEDOT. Note that the Rct of C0.8P (29.98 Ω) is still lower than that of C0.4P (54.39 Ω). Compared with Pt, the Rct of C0.6P is higher than Pt’s (4.58 Ω). The trend of Rct with varied carbon amount is reasonable because it goes inversely with |Icr| [47].

The summation of resistances (Rs + Rtrp + Rct) is shown in Table 2. These overall resistances impede the electrochemical activity and have negative effect toward solar efficiency. C0.6P has the lowest overall resistance meaning that it should have the highest electrocatalytic activity among CxP. However, its electrocatalytic activity is lower than that of Pt.

3.4. Solar Efficiency

The main parameters affecting a solar efficiency are an open-circuit voltage (Voc), a fill factor (FF), and a short-circuit current density (Jsc). To gain high energy conversion efficiency, these three parameters must be as high as possible. The J-V characteristics of selected samples of a DSSC with CxP CE (CxP DSSC) and a DSSC with Pt CE (Pt DSSC) were shown in Figure 10. All the photovoltaic parameters were summarized in Table 2. The Voc is expressed as the difference between the TiO2’s Fermi level and the electronic energy of redox couple [48]. Therefore, the Voc, mostly depends on the TiO2, a dye, and an electrolyte quality.

In this work, Voc values of all CxP DSSCs fall within 0.75–0.76 V, which are also close of Pt DSSC (0.74 V). This corresponds to the reproducible fabrication of the TiO2 photoanode films. As for the FF factor, this parameter depends on the whole processes essential for the operation of DSSC. On the CE side, such processes include supply, to conversion activity, and availability [49]. Therefore, the electrochemical activity and the resistances of CEs are useful for the interpretation of relationship between carbon content and the FF value. The fill factor of PEDOT DSSCs is only 0.31 ± 0.01. PEDOT DSSC has low FF because PEDOT has the poorest electrocatalytic activity as verified from CV results. The FF value rises with the increasing carbon amount (0.2 to 0.6 g) due to increasing catalytic sites and reduction of total resistances. Nevertheless, when 0.8 g of carbon is added, the FF does not significantly increase as compared to that of C0.6P DSSC due to the increase in the overall resistances (Table 2). Among CxP DSSCs, the high FF value of 0.58 ± 0.01 is obtained for C0.6P DSSC and C0.8P DSSC. However, their values are lower than that of Pt DSSC (0.63) because Pt’s total resistance is the lowest.

The Jsc is a photocurrent density measured without any external loads under a short-circuit condition. Similar to FF, Jsc value is dictated by electrocatalytic activity and a total resistance. That is, high electrocatalytic activity and low total resistance are required to ease electrochemical processes of CE side and so guaranteeing a high Jsc value [49]. With increasing carbon content from 0.2 to 0.4 g, the Jsc increases and reaches its maximum for carbon content of 0.6 g (14.85 ± 0.03 mA cm−2). However, Jsc decreases with increasing carbon content to 0.8 g (14.52 ± 0.05 mA cm−2) as electrocatalytic activity decrease for excessive carbon loading. This is explained by the sudden increase of total resistance of symmetric C0.8P DSSC as compared to that of C0.6P DSSC. The maximum Jsc belonged to Pt DSSC (15.64 ± 0.02 mA cm−2) as Pt DSSC has the lowest total resistance.

Among all samples, PEDOT has the lowest efficiency (3.03 ± 0.09%) due to its low FF and Jsc values. Combining carbonized hair with PEDOT provides the synergistic catalytic effect for reduction. The FF and Jsc values are increasing with the increasing carbon loadings from 0.2 to 0.6 g. Accordingly, the efficiency keeps increasing until the maximum efficiency is reached at 6.54 ± 0.11% for C0.6P DSSC. Nonetheless, too high carbon loading (0.8 g) results in the reduction of DSSC’s efficiency (6.31 ± 0.11%). The efficiency of Pt DSSC (7.29 ± 0.01%) is higher than that of C0.6P DSSC due to the higher FF and Jsc values achieved in Pt DSSC.

4. Conclusion

Composite films made of PEDOT and nonactivated carbonized hair were tested as DSSC CEs. Though the carbon does not have exceptionally large specific surface area (187.96 m2 g−1), it is effective enough for electrocatalytic reduction of , which could be due to the contribution of nitrogen dopants (up to 9.47 at.%) and from graphitic-like carbons as well as the disordered types. Without carbon, a PEDOT DSSC has the lowest efficiency (3.03 ± 0.09%) due to its low FF and Jsc. Compositing carbonized hair with PEDOT helps improve FF and Jsc values of DSSCs. The maximum efficiency of 6.54 ± 0.11% was achieved for C0.6P DSSC. Though the efficiency of C0.6P DSSC is lower than Pt DSSC’s (7.29 ± 0.01%) due to its lower FF and Jsc, the carbon catalyst proposed here is still interesting for a DSSC application because our preparation steps involve no harsh chemical. Moreover, the selected carbonization temperature herein is only 700°C.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This work was supported by the Science Achievement Scholarship of Thailand (SAST); the Nanotechnology Center (NANOTEC), NSTDA, Ministry of Science and Technology, Thailand, through its program of Center of Excellence Network, Center for Alternative Energy Research and Development, Khon Kaen University; the Higher Education Research Promotion and National Research University Project of Thailand, Office of the Higher Education Commission, through the Advanced Functional Materials Cluster of Khon Kaen University; the Integrated Nanotechnology Research Center, Khon Kaen University, Thailand; and Thailand Center of Excellence in Physics, Commission on Higher Education.