Abstract

Ibuprofen-loaded poly(ethyl cyanoacrylate) nanoparticles were prepared by semicontinuous heterophase polymerization of ethyl cyanoacrylate in the presence of ibuprofen; different surfactant concentration, pH, and temperature were used. Particle size was measured by quasi-light scattering and transmission electron microscopy, while the amount of drug released was determined by UV spectroscopy. Nanoparticles with diameters between 10 and 58 nm, loaded with ibuprofen, were obtained. The smallest particles and the higher drug loading were obtained at the highest pH tested. The analysis of the release data showed that the drug release profiles correspond to the Weibull model. Moreover, it was found that most of the ibuprofen is released within the first 80–120 min; initially the release rate is slow, but then it increases to finally decrease. This behavior contrasts with the reported burst of drug concentration in the plasma after oral administration of IB.

1. Introduction

Drug-loaded nanostructures are a subject of increasing interest for a large number of research groups around the world. Some of their potential advantages for treatment of various diseases include controlled release, greater selectivity, longer times in the blood stream, decrease of side effects, and attenuation of multidrug resistance, which finally leads to an increase in the efficacy of the drugs [14]. Among the nanostructures used for drug loading, liposomes, inorganic particles, polymeric micelles, quantum dots, polysaccharide particles, dendrimers, and polymeric particles can be included [5, 6]. Each of these types of nanostructures provides advantages and drawbacks for drug administration; however, polymeric nanoparticles perhaps are the ones with greater potential [7]. It is well known that particles with diameters less than 5.5 nm are quickly removed by the kidneys [8], while those larger than 100 nm are taken off from the blood stream by the liver and the spleen [3, 912]. Moreover, it is also known that there is an inverse relationship between the nanostructure size and its circulation time in the blood stream. Thus, the particle size required to reach the longest circulation times in the blood stream is just above 5.5 nm in diameter. However, plenty of papers in the specialized literature dealing with the preparation of drug-loaded polymer nanoparticles [7] report the obtaining of structures with diameters greater than 50 nm.

Recently, our group reported the preparation of biocompatible and biodegradable poly(ethyl cyanoacrylate) (PECA) nanoparticles with 30 nm in mean diameter, loaded with rifampicin [13]. These small sizes were obtained as a result of using a polymerization method developed by our group, called semicontinuous heterophase polymerization (SCHP) [14].

In this method, nanoparticles are prepared by a polymerization in which the monomer is added at very slow dosing rates over a surfactant containing solution, which compels the monomer to be below its saturation concentration inside the particles. In turn, this slows down particle growth, leading to a large number of smaller particles in accordance with the emulsion polymerization theory [15, 16]. A more detailed explanation of this effect has already been reported elsewhere by our group [17, 18].

Taking into account the importance of ibuprofen (IB), which is one of the most widely used nonsteroidal anti-inflammatories in the world, this drug was chosen to be loaded onto PECA nanoparticles prepared by SCHP. In contrast with our previous report on preparation of drug-loaded PECA nanoparticles, in which rifampicin was loaded once the particles were obtained [13], in this document we report the preparation of IB-loaded PECA nanoparticles by carrying out the SCHP in the presence of the drug, varying the surfactant concentration, pH, and temperature. The IB release from the PECA nanoparticles was followed as a function of time, and the experimental data were fitted using the Higuchi, Korsmeyer-Peppas, Hixson, and Weibull models.

2. Materials and Methods

2.1. Materials

The monomer, ethyl-2-cyanoacrylate (ECA), the surfactant Tween 80 (TW 80), and the drug, ibuprofen sodium salt (≥98%), were purchased from Sigma-Aldrich® and used as received. The ECA was stored under refrigeration (−6°C) until used in the polymerization reaction. Bidistilled and deionized water was employed.

2.2. Polymerizations and Purification

Polymerizations were carried out in a 50 mL two-necked jacketed reactor; one of the inlets was used to dose the monomer with a 1 mL syringe (BD Ultra-Fine® for insulin U-100 X 13 mm) and the other for mechanical stirring (400 RPM). A micellar solution was prepared using TW 80 and water. Ibuprofen has a very low solubility in aqueous solutions (0.0001 g/mL), so if it is added to the micellar solution, its dispersion is not adequate for good incorporation into the micelles. For this reason IB as salt, which is very water-soluble, was added to the micellar solution. Then the acidic pH of the medium was adjusted using an aqueous solution of HCl 1 N, whereupon the IB becomes lipophilic, allowing it to be incorporated into the micelles. The reactor was cooled to the reaction temperature before initiating monomer addition. The monomer was added at a constant flow in a two-hour period. The reaction temperature was maintained constant using a recirculating bath with a digital temperature controller (Intertek, model AD7LR-20). After completing the ECA addition, the reaction was allowed to proceed for one hour more. A portion of the resulting latex was purified by dialysis at a pH of 7.5 to remove surfactant and the ibuprofen not trapped in the particles. The washing water was withdrawn from the dialysis system each 24 hours and distilled water was added to continue the purification process. The removed water was analyzed by UV spectroscopy (Thermo Scientific, Model Genesys 10) to determine ibuprofen and surfactant presence. Dialysis continued until the washing solution did not contain ibuprofen and surfactant. To determine the IB content in the particles, an aliquot of the purified latex was taken, diluted by a factor of 1 : 20, and neutralized with an aqueous solution of NaOH to solubilize the ibuprofen. The IB content was determined by UV/Vis spectroscopy (Thermo Scientific, Model Genesys 10) at a wavelength of 222 nm. The IB content determinations were carried out in quintuplicate. The nanoparticles were allowed to settle and the supernatant liquid was removed; then the particles were dried in an oven (NAPCO Vacuum Oven Model 5831) at a temperature of 35°C and vacuum (pressure of 25 in Hg) until constant weight. Monomer conversion was determined by gravimetry.

2.3. Characterization
2.3.1. FTIR Spectroscopy

A Fourier Transform Infrared Spectrophotometer FTIR (Nicolet 6700) was employed to obtain the spectra using the Attenuated Total Reflectance (ATR) Smart Orbit accessory.

2.3.2. Molecular Weight

Average molecular weights were determined in a Breeze 2 HPLC system (Waters) calibrated with polystyrene standards (Polyscience). For this measurement, 50 mg of purified PECA was dissolved in 5 mL of HPLC-grade tetrahydrofuran; then the solution was filtered and injected into the apparatus. The equipment was operated at a flow of 1 mL/min and a temperature of 30°C.

2.3.3. Particle Size

Particle size and shape were determined by TEM in a JEOL JEM 2100 equipment; for this, the PECA nanoparticles were dispersed in distilled water using an ultrasonicator; then a drop of the dispersion was deposited on a copper grid, where the solvent was allowed to evaporate.

Quasi-elastic light scattering (QLS) was also employed to determine the particle size of the nanoparticles. Intensity correlation function measurements were carried out using a Brookhaven BI-9000AT 522 digital channel correlator, equipped with a water-cooled argon-ion laser, operated at 514.5 nm, as a light source. To eliminate multiple scattering and particle interactions, the latexes samples were diluted 50 times with water. The measurements were made at 25°C and pH of 7.0. Samples measurement was made in triplicate. The particle size was obtained by CONTIN analysis.

2.4. In Vitro Release IB Study

To carry out the drug release experiments, 0.05 g of IB-loaded PECA was added to 10 mL of an aqueous solution at pH of 7.5. This pH was chosen because the pH of the blood is in the range of 7.44–7.6; besides ibuprofen presents appreciable water solubility at pH > 7.0 [19, 20]. The suspension was maintained under constant stirring for 5 hours. Aliquots of the solution were taken every 30 minutes, diluted with water (pH 7.5) by a factor of 1 : 20, and analyzed by UV spectroscopy (Thermo Scientific, Model Genesys 10). The second-order derivative of the UV spectra was obtained to determine the amount of drug released. A calibration curve of IB at pH of 7.5 was used.

3. Results and Discussion

3.1. FTIR Spectroscopy

Ibuprofen, unloaded PECA nanoparticles, and PECA nanoparticles loaded with ibuprofen were analyzed by infrared spectroscopy. IR spectra of pure PECA (a), ibuprofen (b), and PECA loaded with IB (c) are shown in Figure 1. In the IR spectrum of ibuprofen, its characteristic drug signals are observed: between 2800 and 3200 cm−1 a broadband due to stretching bands of the methyl, methylene, and C-H aromatic groups, at 1715 cm−1 a band due to the vibration mode of the carbonyl group, and finally, a group of signals between 750 and 900 cm−1. In the spectrum of the PECA loaded with IB, the characteristic bands of the drug can be observed: the broad band between 2800 and 3200 cm−1, the signals between 750 and 900 cm−1, and the band at 1715 cm−1 of the carbonyl group at one side of the carbonyl group band of the PECA (1750 cm−1). Similar spectra were obtained for the other PECA nanoparticles prepared in the presence of IB, which confirms that the polymer was charged with the drug.

3.2. Molecular Weight

Number-average molecular weights of the PECA obtained from the polymerizations in the presence of IB are relatively low, varying between 3,500 and 4,600 g/mol with low polydispersity (around 1.05). These values are on the order of magnitude reported for the polymerization of ethyl cyanoacrylate by anionic polymerization in aqueous dispersions stabilized with surfactants [2123]. The low molecular weights obtained in these polymerizations are due to a high termination rate of growing chains as a consequence of the large availability of H+ when the reaction is carried out at low pH. A more detailed explanation on this subject has been reported elsewhere by our group [13].

3.3. Particle Size and IB Loading Efficiency

Polymerizations with and without IB were carried out at pH of 1.75, 15°C, 0.08 g of TW80, and 1 g of ECA. The Dz of the nanoparticles without IB, obtained by QLS, was 108 nm. A representative micrograph of the PECA nanoparticles without IB is shown in Figure 2, where some particle agglomeration can be observed; a particle size distribution histogram is presented in Figure 3, summarizing measurements of over 300 particles. The histogram indicates that the particles have a bimodal distribution. The diameter of the smaller particles ranges from 70 to 80 nm, while the larger particles have sizes in the range of 80 to 140 nm. The PECA nanoparticles in Figure 4 correspond to those obtained at pH of 1.75, 15°C, 0.08 g of TW80, and 1 g of ECA in the presence of IB (0.25 g) and have smaller Dz (55 nm) than that obtained without IB; in addition, the particle distribution obtained from TEM shows only one population (Figure 5), whereas the polymerization of ECA under the same conditions but without ibuprofen shows a bimodal distribution (Figure 3). The Dn value from TEM for the sample from the polymerization with IB was 56 nm, which matches very well with its Dz value of 55 nm from the QLS measurement. Then, it is evident that the presence of IB reduces the final particle size. In the polymerization performed without IB, the population of larger particles would be the result of coalescence of a fraction of the smaller particles in order to reduce the total interface area to obtain a more stable latex [24]. However, in the presence of IB, there is only one population, which could be attributed to the IB molecules near the particle surface acting as a protective agent against coalescence.

Table 1 shows the particle sizes (Dz) obtained in the polymerizations carried out in the presence of IB, varying the TW80 content, pH, and temperature. Particle sizes from 10 to 58 nm were obtained depending on the reaction conditions. Moreover, IB-loaded nanoparticles so small as 10 nm in Dz were obtained when the polymerization was performed at pH 1.75.

The data in Table 1 indicates that the particle size has an inverse dependence on pH, which is more evident in the polymerizations performed at 15°C. This behavior would arise from an increase in the number of hydroxyl ions as the pH increases. As is well known, the mechanism of anionic polymerization of alkyl cyanoacrylates in aqueous dispersions containing micelles includes an initiation via hydroxyl ions in the aqueous phase, which react with the monomer near the swollen micelles surface, giving rise to a particle [25]. The inverse dependence of particle size on pH has been previously reported in the specialized literature [2426].

A more careful analysis needs to be carried out when comparing the particle sizes of the polymerizations conducted at different temperature and ECA concentration (F1/5/1 versus F.5/15/1). Reports in the specialized literature on the effect of temperature on particle size in anionic polymerization of alkyl cyanoacrylates in aqueous dispersions containing surfactants are scarce. Douglas et al. [26] polymerized butyl-2-cyanoacrylate using Dextran 70 as the surfactant, finding a slight increase in Dz with temperature in the 4–80°C interval. This effect is ascribed by the authors to an increase in particle coagulation caused by the rise in the kinetic energy of the system. More recently, Yang et al. [27] also documented a slight increase in particle size in the range 10–50°C in the polymerization of butyl cyanoacrylate using chitosan as the stabilizer. No explanation on this effect was offered by the authors. In accordance with these reports, an increase in polymerization temperature would lead to larger particles, but the decrease in monomer concentration, at the same surfactant content, would cause a diminution in Dz, because more surfactant molecules are available for particle stabilization. Table 1 shows that a smaller Dz was obtained when the polymerization was carried out at 15°C and 0.5 g of ECA, whereby the effect on the particle size of the decrease in monomer concentration predominated over that of the increase in temperature.

Particle size is an important feature for nanostructures to be used as platform for drug delivery. As mentioned above, particles with diameters just above 5.5 nm would remain for long periods in the blood stream because they would be able to avoid renal removal, as well as their increased probability for immunological system evasion. To the best of our knowledge, there are no reports in the specialized literature on the preparation of PECA nanoparticles with 10 nm in mean diameter and even less, such small PECA nanoparticles containing IB; there is only one report documenting the obtaining of so small drug-loaded polymeric nanoparticles [28]. This report, also from our group, deals with the preparation of nanoparticles composed of poly(methyl-methacrylate-co-methacrylic acid), 2/1 (mol/mol), a biocompatible and biodegradable material approved by the FDA, loaded with IB.

Table 1 also shows that drug loading efficiency varies from 17.6 to 30.8% depending on the reaction conditions. Looking at Table 1, it would seem that higher pH favors a greater IB loading efficiency. This makes sense because, at the pH used to synthetize the nanoparticles, the IB is poorly soluble in water preferring to be inside the micelles, which become nanoparticles when the polymerization takes place. As the pH increases, more particles are formed, resulting in more IB being trapped into the PECA nanoparticles.

3.4. In Vitro Release Study

UV spectroscopy was used to determine the amount of drug released. The wavelength that has been employed to determine the presence of ibuprofen is 264 nm [29]. However, the absorption bands of PECA and IB overlap at that wavelength. For this reason, the determinations were done at pH of 7.5 and a wavelength of 220 nm [30], using the second derivative of the spectra to obtain more accurate values [31].

The models used to fit the experimental release data were those of Higuchi (1); Korsmeyer-Peppas (2); Hixson (3); and Weibull (4). where is the amount of drug released at time ; is the initial amount of drug in the particles; is the Higuchi dissolution constant; in the Korsmeyer-Peppas equation, is a constant; and indicates, according to its value, the release mechanism; is a constant in the Hixson equation; and is the Weibull constant related to the inverse of the time necessary to release 63.2% of the drug, while the value of indicates the transport mechanism [32].

The experimental data from IB release runs were fitted using the program Origin Pro 8. Table 2 shows the values of the constants of the drug release and the values corresponding to the best fit for each model. Analyzing the values of , it was found that their higher values correspond to the Weibull model. However, statistically it is not possible to rule out the Korsmeyer-Peppas and Hixson models. Our results rule out the Higuchi model because the values are low.

Figures 6 and 7 depict the drug release profiles from the IB-loaded nanoparticles obtained at two reaction conditions (F1/5/1 and F.5/15/1.75). In accordance with the experimental data, it would appear that the release starts at a low rate; however most of the IB is released within the first 80–120 min. Figures 6 and 7 include the four models used here to fit experimental data, which suggest that the Weibull model is the one that best fits those data. The Weibull model also was the one that best fits the release profiles of the IB-loaded nanoparticles obtained in the other experiments. Although the most used models to predict drug release kinetics employed in the literature are those of Higuchi and Korsmeyer-Peppas because they usually give a good fit to the kinetic release data, the models predict that always increases. Then at sufficiently long release times becomes greater than 1, which does not make sense since it is not possible to release more drug than it was loaded.

Deriving the theoretical release curves obtained from the best fit to the Korsmeyer-Peppas, Hixson, and Weibull models, we obtained the release rates as a function of time. Figure 8 shows the drug release rate curves for the different models as a function of time for the F1/5/1.5 sample. A similar drug release behavior was obtained for the other IB-loaded nanoparticles. As can be seen in Figure 8, with the exception of the Weibull model, the other models predict that initially there is a significant amount of drug released (high release rate) and that as time passes the released amount decreases. Since the experimental data show that initially the release rate is slow, followed by its increase and its eventual decline, the only model able to adjust to the experimental data is that of Weibull, a model that has been widely applied to drug release analysis [29, 3336]. Furthermore, Papadopoulou et al. [34] demonstrated that the exponent of the Weibull function is an indicator of the mechanism of transport of the drug through the polymer matrix. Values of indicate Fick diffusion in either fractal or Euclidean spaces, whereas a combined mechanism (Fick diffusion and transport case II) is associated with values in the range . For values of greater than 1, drug transport follows a complex mechanism of release [34], and the shape of the curve becomes sigmoidal.

Table 3 shows that for the Weibull model in all cases the exponent is higher than 1, which agrees well with the sigmoidal behavior of the drug release from the PECA nanoparticles. The relatively slow release rate at the beginning of the process could be attributed to the start of the IB dissolution process; then the release rate becomes faster as the water penetrates the particles and more drug is dissolved; finally, as a greater amount of drug is released, its concentration within the particles decreases causing a reduction in the IB release. Table 3 also includes the value of in the Weibull equation, which is inversely proportional to the time interval necessary to release 63.2% of the drug [32].

4. Conclusions

Semicontinuous heterophase polymerization allowed the preparation of IB-loaded PECA nanoparticles with mean diameters between 10 and 58 nm. To our best knowledge, this is the first report on the preparation of drug-loaded PECA nanoparticles with a mean diameter as small as 10 nm. Of the variables considered in this study, the pH is the one that mainly determines the size of the loaded nanoparticles, as well as the drug loading efficiency; higher pH results in smaller particles and a larger amount of IB loaded. The analysis of the IB release tests indicated that the Weibull model is the one that best fits the experimental data. In addition, it was found that most of the IB is released within the first 80–120 min but starts at a slow rate, which contrasts with the burst of the drug concentration in the plasma when IB is administrated orally.

Conflicts of Interest

No potential conflicts of interest were reported by the authors.

Acknowledgments

National Council of Science and Technology (CONACyT) supported this research through Grant 2014-223227. One of the authors (J. A. Balleño) acknowledges the scholarship from CONACyT.