Abstract

Nanocrystalline hydrotalcite derived mixed oxides containing magnesium, cobalt, and aluminum (MCAM) (M(1−x)AlxO(1+x/2); M = Mg or Co/Mg and Co and x = molar ratios) have been synthesized successfully and showed reversible hydrogen storage capacity at near ambient condition using fixed bed. ICP-MS and XRD analysis confirmed the adsorbent phases and their homogeneity. Adsorbent morphology and textural properties have been characterized using FESEM, BET and TEM analysis techniques. Nano-crystalline and porous mixed oxides exhibited 3 wt% H2 storage capacity and desorbed 57% of adsorbed H2. Spillover phenomena are observed through FTIR analysis. Adsorption enthalpy () and entropy () change were −25.58 kJ/mol and −59.98 J/mol·K, respectively, which implied a prospective feature of reversible hydrogen adsorption on nano-crystalline mixed oxide.

1. Introduction

Nanocrystalline particles are believed to enhance hydrogen storage and release kinetics without any catalyst [1, 2]. Nanoparticles often show different behavior compared to bulk particles and are applied, for instance, in catalysis [3, 4]. The structure and properties of hydrogen storage nanomaterials have been studied extensively over the last 10 years that can be summarized from few reviews [58]. Hydrogen is a potential source to store and transport as energy carrier. The outcome of the process has zero emission except water thus, it is considered environment friendly. Several ways of H2 storage have been investigated such as high pressure gas, liquid hydrogen, and adsorption on porous materials, complex hydrides, and hydrogen intercalation in metals. None of these technologies satisfy all the criteria for effective hydrogen storage. It is believed that adsorption at near-ambient conditions on porous media with weak Van der Waals interaction can fulfill the criteria that have been set by the U.S. Department of Energy (DOE) [9, 10].

Nanocrystalline mixed oxides have gained considerable attention in being designed as adsorbent due to their wide variety of chemical compositions [11, 12] and their textural and surface morphology that can be tuned. A Nanocrystalline sorbent might be a potential hydrogen storage material due to its physisorption capacity of H2 in a molecular form [13]. Mixed oxides with a higher surface area and favorable pore volume can adsorb hydrogen efficiently in different ways [14, 15]. Mixed oxides have been reported as a good adsorbent for carbon dioxide (CO2) [16], nitrogen oxide (NO), and sulfur oxide [17, 18] gas. In the gas phase, hydrogen readily attaches to other molecules or atoms. The molecular cations and have only a transitory existence in the gas phase. The weakest force (Van der Waals) occurs due to its random motion of electrons. Metal oxides are surrounded by H2 resulting in an instantaneous polarity on the atom. During this time, the polarized atom acts as a weak dipole. The molecular form of H2 binds with the oxide surface under ambient conditions induced by Van der Waals forces (meV range).

Fixed bed adsorption columns offer many advantages for finding potential H2 adsorbents due to the high surface to volume ratio; efficient heat and mass transfer improve gas mixing and control the process parameters effectively. They have diversified applications such as in the petroleum industry, as in dehydration and purification of natural gases [1921]. However, experimental condition, such as temperature and pressure and microbalance make regeneration more complicated and costly. A fixed bed with a hydrogen analyzer has been used to investigate the hydrogen adsorption on mixed oxides that makes the bed more precise and effective.

The objectives of this study using the fixed bed are to explore the hydrogen adsorption capacity and its thermodynamics and kinetics of nanocrystalline mixed oxides at near ambient conditions.

2. Experimentation and Methods

2.1. Preparation of Mixed Oxides as Adsorbents

The mixed oxides containing magnesium, cobalt, and aluminum were synthesized by using modified coprecipitation method from metal nitrate precursors and Na2CO3 as the precipitating agent. Three solutions, each containing appropriate quantities of the metal nitrate precursors of magnesium (0.75 M), cobalt (0.75 M), and aluminum (0.25 M), were prepared. Mixed nitrate solution was added dropwise into a 0.5 M sodium carbonate solution maintained at 55°C with a vigorous stirring. At temperature 55°C, anion exchange occurs moderately and formation of hydrotalcite is homogenous due to better neutralization [22]. Nitrogen gas was purged to the reaction vessel during whole synthesis process to remove carbonate from the solution. The pH was varied initially from 12.5 to 9. The resulting precipitates were washed several times to remove the excess and ions, then filtered, and dried. The fresh dried material was calcined at 800°C for two hours to convert the mixed oxides. The mixed oxides samples were designated by MCAM-xyz, respectively; MCAM stands for Mg-Co-Al mixed oxides, and xyz stands for the molar ratios of the Mg : Co : Al samples.

2.2. Experiment (Fixed Bed) Setup Details and Theory

The full experimental setup consisting of a stainless steel (SS316L) tube column (internal diameter = 11 mm and height = 169 mm) is shown in Figure 1. A furnace with an 800 W/240 VAC ceramic heater was used for heating the sample inside the bed, and a PID-type controller maintained the temperature of the adsorbent inside. A flow controller was used to control the inlet gas flow to the bed. Outlet gases from the fixed-bed passed through the water condenser to maintain the outlet gas temperature. A hydrogen gas analyzer (HY-OPTIMA-700, customized process parameters of analyzer: flow rate (20–80 mL/min), gas temp. (20–80°C), and pressure (1-2 atm.)) was used to detect the concentration of hydrogen gas.

A field calibration of analyzer has been carried out by following customized specification of analyzer and using ambient conditions to get the precise concentration values. The system was calibrated without sample into the bed and using inert material with similar particle size (18–25 nm) of mixed oxides. The used premixed gas (premixed by Linde Malaysia sdn Bhd (100783-w)) as inlet and desorbed gas composition has been analyzed and ensured with a quadrupole mass spectrometer (M-201QA-TDM, canon, anelva). The concentration of the H2 gas is almost the same as premixed gas.

After the calibration of the system, purified nitrogen gas was purged to bed to turn the analyzer to active mode (green LED appeared). The sample (1 gm adsorbent) was placed on the sample holder/bed and heated to 150°C with a temperature ramp of 10°C/min under a pure nitrogen gas atmosphere and continued with the same conditions for 2 hours to activate the adsorbent. Cool down the adsorbent to room temperature (or the desired temp.), and different or required concentrated hydrogen gas (5%, volume percent and balance with N2 gas and gas flow = 50 mL/min) with a pressure (2 bar) was exposed to fixed bed in order to conduct H2 adsorption on the adsorbent (1 gm). After H2 gas adsorption, the same bed was used to desorb the H2 gas under N2 gas flow (50 mL/min) with a temperature ramping 10°C/min from 30°C to 150°C. Data acquisition was carried out in two ways: (1) using a USB6008 DAQ card and LABVIEW software: (2) the gas concentration was measured via the RS232 converter using a hyperterminal of the Windows XP programme.

The breakthrough curves obtained from the experiments were used to fit a sigmoidal-type mathematical expression so that the ratio can be expressed as function of time. The fitting correlation coefficient () corresponds to the variance of the collected data: and are the fitting parameters, and are the final and initial concentrations of hydrogen, respectively, and is the adsorption time. The hydrogen adsorption in the bed can be determined by a dynamic mass balance, which requires a numerical integration of the data. Using the breakthrough ((Figure 2) typical breakthrough curve) curve the capacity of the fixed bed for H2 adsorption or mass adsorbed by the bed can be calculated using the following equation [23]: where is the time, equivalent to the total or stoichiometric capacity, adsorbed mass, = flow of gas, = inlet gas concentration (used gas concentration 5%, 10% and 15% hydrogen and balance with nitrogen gas), and = partial pressure of inlet H2 gas. All parameter units have been converted to SI unit for calculation and adsorption capacity of the bed determined by using the following equation: where mass of the bed. The mass of the desorbed H2 can be calculated by the numerical integration of the concentration profiles: The adsorbed amount of H2 for different concentrated inlet gas was calculated by using equation (2) in the saturation condition () and was used to sketch the adsorption isotherms. The experimental adsorption isotherms were compared to the models of the isotherms proposed by the Langmuir, Freundlich, respectively. The parameters in these equations (model equations) were fitted using DataFit 9.0 to calculate the maximum adsorbed H2 amount.

2.3. Adsorbent Characterization Technique

An elemental chemical analysis for magnesium, cobalt, and aluminum has been performed using the inductively coupled plasma mass spectrometry (ICP-MS), from Agilent 7500 series. Mixed oxides identification and its crystallinity were analyzed by powder X-ray diffraction (XRD) technique using a Bruker D8 advanced diffractometer with Cu-Kα radiation. Surface morphology of the mixed oxides was studied by using a field-emission scanning electron microscope (FESEM) from CARL Zeiss Supra 55VP instrument equipped with the Oxford INCA 400 EDX microanalysis system. The characterization of microstructure of mixed oxides has been carried out using a CARL Zeiss LIBRAR 200FE transmission electron microscope with an acceleration voltage of 200 kV on ultrasonically dispersed samples in isopropanol. Nitrogen gas adsorption-desorption isotherms of the samples were obtained using a Micromeritics ASAP 2020 Sorptometer. The total surface areas () were calculated using the Brunauer -Emmet-Teller (BET) method. Fourier transform infrared (IR) spectra of adsorbed hydrogen species were performed with JUSCO FT/IR 4200 spectrometer at a resolution of 4 cm−1 under a static condition. Prior to each experiment a self-supporting sample disk (14 mg·cm2) was placed in IR cell. The sample was pretreated with 5% H2 (V/V% and balance with N2) at 1 bar for 2.5 hours.

3. Results and Discussion

3.1. Adsorbent Properties

The elemental chemical analysis using ICP-MS is summarized in Table 1 where the results are shown in metal weight percent. The molar ratios ( and Mg/Co) of the metal in the mixed oxides are close to the value in the starting solutions (synthesis molar ratio). The results demonstrate that the degrees of the precipitation of the metals are about 95%, and the mixed oxides are homogenous.

The XRD patterns of the mixed oxides shown in Figure 3 indicate that the precursor of the mixed oxides has been decomposed fully at 800°C and has led to the various oxide derivatives. For samples containing both Mg and Co, the oxides are mainly of the spinel phase with the characteristic diffraction peaks of Co2AlO4 (JCPDS 38–0814), MgCo2O4 (JCPDS 02–1073(N)), and magnesium aluminates, MgAl2O4 (JCPDS-01-1157(D)), in addition to the individual spinels: cobalt oxides, Co3O4 (JCPDS 42–1467), and magnesium oxides MgO (JCPDS-01-1235(D)). In these phases, Co exists as divalent or higher-valent and they have very similar XRD patterns. The situation of overlapping is observed between MgO and some of the spinels. From our investigation, Mg-rich mixed oxides show a larger crystallite size than Co-rich samples which is because of well formation of magnesium oxides crystal at pH = 9 or less than that. The elemental analysis and XRD results clearly correspond that the mixed oxides are homogenous and nanocrystalline. The measured crystal size is 18–25 nm.

The FESEM image of MCAM 121 exhibits a porous microstructure which can be ensured by BET nitrogen adsorption-desorption at −196°C. The surface morphology of the mixed oxides depends on the synthesis condition (temperature, pH) and chemical composition. The mixed oxides show two types of morphology which are the hexagonal plate-like (not shown) with an opening pore and the coral-like (Figure 4) with a pore size of 10–14 nm and slit-shape pore between two plates. Porous materials with plate-like particles have geometry with opening between plates. Higher contents of cobalt, which has a larger ionic radius and distorts the oxide structure, result in the coral-like morphology.

The microstructure of Mg-Co-Al mixed oxides is investigated by transmission electron microscopy (TEM) together with their electron diffraction pattern. The average crystal size was 15–25 nm. It can be observed that selected area diffraction pattern (SAED) of mixed oxides before (Figure 5(a)) and after hydrogen adsorption (Figure 5(b)) consisted of few rings and dispersed bright spot. The micrograph correspond that the adsorbent are nano-sized polycrystalline. From observation, it has been realized that amorphous mixed oxides (like MCAM 031, not shown) were unstable when exposed to electron beam for long time and appear in weak crystalline form. It has been observed that nanocrystalline powder shows higher hydrogen adsorption capacity than amorphous powder samples which agree with the work of Tanaka et al. [24]. As a result, nanocrystalline material shows well-established diffusion path for hydrogen atom along the numerous grain boundaries and slit shaped pore with opening geometry. The nominal differences of SAED pattern have been observed between mixed oxides and hydrogen adsorbed mixed oxides due to the physisorption and minor chemisorption that can be observed by Table 2.

The nitrogen adsorption-desorption isotherms of the Mg-Co-Al mixed oxides with different molar ratios showed a type IV isotherm (not shown) which indicates that the investigated materials are mesoporous. The slit-like pore allowed the adsorption of the H2 molecule with nearest neighbor interactions. Mixed oxides with different molar ratios exhibited quite a narrow pore size distribution (PSD). The narrow pore size distribution curve (not shown here) implied that this material possessed very regular pore channels. The textural properties obtained from the BET analysis are summarized in Table 1.

3.2. H2 Breakthrough Curve and Its Adsorption Characteristics

The linear driving force (LDF) approximation for the mass transfer has been used to describe the adsorption breakthrough curves obtained from the experiments. Variance model (1) is fitted with the breakthrough curves, and all fitting correlation coefficient () indicated that the experimental data for the breakthrough curves are well fitted and one fitting curve is shown (MCAM 031 data) in Figure 6 as an inset. The adsorbed mass of H2 in the saturation condition () is determined for each experiment by using (2), a condition in which the bed and feeding of the gaseous mixture reached an equilibrium. Different H2 gas concentrations (5, 10, and 15% (v/v)), as the inlet gas of the fixed bed, have been purged, resulting in different breakthrough curves but the adsorption capacity is almost the same. The breakthrough curves of the hydrogen adsorption on the mixed oxides with different molar ratios at a 30°C temperature are steep and indicate that the porous adsorbent is medium dispersive and the breakthrough curves are symmetrical [25]. In a mixed oxides M–O–M′ system (for example, Co2AlO4 = Co3+(Al3+Co3+) or Al3+(Al3+Co3+)), the binding energy of the metals is generally altered [26]. Any of them (Al3+ or Co3+/Co2+) might be more ionic and produce an electric field. So, the polarized hydrogen molecules by those ions can then bind to it in a quasi-molecular form [27] which is intermediate between physisorption and chemisorption and can be desorbed at a temperature of 150°C. To adsorb H2 in this form less activation energy is involved which is equal to Van der Waals range energy (meV).

The increment of the H2 concentration effect, the breakthrough curves due to higher concentration expedites the mass transfer of hydrogen to the adsorbent surface. Less concentrated H2 gas as inlet shows less steep breakthrough curves than higher concentrated gas, and saturation period is also longer than the higher concentrated inlet H2 gas. The breakthrough curve of the H2 adsorption (Figure 6) at a lower temperature (30°C) on the fixed bed of mixed oxide shows a higher capacity than at the higher temperature. The adsorption capacity decreases with an increased temperature (Figure 7) but the adsorption rate is different at 60°C and 90°C which indicates that the adsorption is physisorption dominant. Unreduced mixed oxides showed good H2 adsorption; however, this might be due to its physisorption and intermediate adsorption. A repeated cycle of the H2 adsorption on mixed oxides is carried out by being reactivated the adsorbent under flow of N2 at 30–1500°C. The results showed that the H2 adsorption was reversible and the capacity of the adsorbent is restored after reactivation.

A desorption study has been carried out by ramping the temperature from room temperature to 150°C under 50 mL/min N2 flow at 1 bar. The desorption curves of MCAM with different molar ratios are shown in Figure 8; the desorbed amount of H2 is calculated using (4), and summarized in Table 2. From the result (Table 2), it can be concluded that MCAM 121 adsorbed the highest amount of H2 (28.72 mg/g) and desorbed around 50% of that adsorbed amount. Cobalt oxides showed better interaction and performances because of their surface morphology, consisted with nano scale particle and mesoporous which was suitable enough for the hydrogen adsorption.

MCAM 121 has been used as a representative adsorbent for further investigations such as comparisons with different isotherms models, kinetics, and thermodynamics. The adsorption isotherms were incurred using the adsorbed H2 by the MCAM 121 that are calculated using breakthrough curves in a saturated condition for different concentrated H2 gas. The experimental data point and Langmuir fitting curve are shown in Figure 9. According to the IUPAC classification, the adsorption isotherm curves are characteristically favorable type (type 1) curves. The isotherms (data points) were fitted with the Langmuir, Fruendlich, respectively, and the fitting parameters of those models are summarized in Table 3. The maximum adsorbed amount of H2 derived from the Langmuir model, and it is 29.97 mg/g adsorbent (3 wt%). The trends of the model isotherm indicated that the adsorption is physisorption dominant and the bed capacity decreased at 90°C which can be observed by the breakthrough curves (Figure 7).

A typical FTIR spectrum of MCAM 121 shows characteristic IR bands at 564.44, 674.47, 829.72, 1384.46, 1629.96 and 3447.49 cm−1 (shown in Figure 10). The H-O-H bending of water is observed at 1629.96 cm−1. The band at 3447.49 cm−1 is due to the OH stretching mode of OH group hydrogen bonded to carbonate anions and free carbonate at 1384.46 cm−1. Cobalt oxides and its spinel showed the vibrational band at 564.44 and 674.47 cm−1 [26]. The vibrational band at 829.72 cm−1 corresponds to the magnesium oxides.

Infrared spectroscopy is an important technique used to study the presence of hydrogen which can be observed with the change of IR transmittance. The effect of the hydrogen presence has already been observed for Pt/TiO2 [32] and Ru/ZnO [33]. Adsorption of H2 on mixed oxides causes the appearance of IR bands at 3840.96 cm−1 due to the hydrogen species dissociatively adsorbed on mixed oxides and spillover to the support oxides (Al2O3) which can promote several catalytic reaction involving H2 as a reactant [34]. A small loss of transmittance in the total infrared spectrum of MCAM 121 (Figure 10) is observed for specially vibration band of metal oxides and its spinels after the H2 exposure to the mixed oxides surface. Dissociative hydrogen binds weekly with the oxides surface as MO-H (where, M = Mg or Co) which might be the cause of the reduction of transmittance. It can be considered through this analysis that the adsorbed hydrogen in the present study is physisorption dominant.

3.3. H2 Adsorption Kinetics and Thermodynamics

The hydrogen adsorption rate can be calculated by using a linear driving force model: where is the adsorption capacity (mg/g) and is the adsorption rate constant (per min). The initial rate of the adsorption indicates the maximum driving force (). The adsorption rate constant can be determined by using the following expression: The adsorption rate constant depends on the temperature that can be estimated by the Arrhenius equation [35]: where is the activation energy and is the preexponential factor. and are the universal gas constant and the temperature in , respectively. The calculated activation energy and preexponential factor from the linear plot of versus (Figure 11) are 4.22 kJ/mol and 27.24 S−1. The lower activation energy of the MCAM 121 indicated that the phenomenon is a physical adsorption and exothermic [28]. The desorbed amount of H2 (Table 2) and the small activation energy indicated that the adsorption is physisorption dominant and that less activation might be needed to adsorb hydrogen with intermediate adsorption.

The Vant Hoff equation is an important tool to study the H2 adsorption thermodynamics and can be defined in the form [29, 30] where is the standard equilibrium constant of the Langmuir type adsorption is the universal gas constant. versus plot (Figure 11) shows the linear relationship between them. The change of entropy () and enthalpy () of the hydrogen adsorption on the mixed oxides (MCAM 121) can be determined from the plot (Figure 12). The values of , are calculated as −25.58 kJ/mol, −59.98 J/mol·K which showed that the adsorption process is exothermic and unfavorable for high temperatures. The negative value of the entropy indicated that the randomness of the hydrogen decreased from the molecular state to the adsorbed state and the regular ordering of the hydrogen on the mixed oxides surface. The value of the H2 adsorption enthalpy change pointed out that the interactions are in the physisorption range (20–40 kJ/mol). hydrogen physisorption thermodynamics can be optimized for porous adsorbents by using the Bhatia and Myers derived equation [31]: Equation (9) can be used to predict optimum adsorption enthalpy value. According to (9), where the value is near or equal to 19.05 kJ/mol, the potential adsorption enthalpy for hydrogen adsorption might be considered on mixed oxides at an ambient temperature and pressure where the entropy change must be an important factor. A comparison has been made on the kinetics and thermodynamics of hydrogen storage materials [9, 3640] and is shown in Table 4. The change of enthalpy and entropy and the activation energy of the mixed oxides that come from this investigation are very promising for reversible hydrogen storage adsorbents. Desorption capacity indicates that adsorbed hydrogen did not desorb fully because of partial chemical adsorption. Regeneration of adsorbent indicates that the hydrogen adsorption capacity of mixed oxide is not the same for all cycle but capacities are in range of 22–28 mg/g adsorbent. In conclusion, Adsorption through physical and chemical ways might be the right way to achieve the target. It is a future interest of us to analyze reduced mixed oxide at ambient condition for hydrogen adsorption and to study its thermodynamics and kinetics.

4. Conclusions

Porous and homogenous nanocrystalline mixed oxides as adsorbents have been synthesized for fixed bed. The H2 adsorption breakthrough curves have been carried out for different temperatures and concentrations to investigate the adsorption performance of the mixed oxides. The FTIR technique has been used to observe the hydrogen spillover in H2 adsorbed mixed oxides. The outcome of the investigation implies that adsorption capacity increases with the surface area and with a higher cobalt loading, coral-like porous surface, and favorable electric field produced by different oxides in spinels. The Langmuir isotherm model depicted a 3 wt% hydrogen adsorption whereas it showed desorption 43%–57% of the adsorbed H2. It can be concluded that the developed materials showed promising quantitative data of the kinetics and thermodynamics of H2 adsorption on unreduced mixed oxides. The material can be considered for different industrial uses as energy carrier.

Acknowledgments

The authors would like to thank ministry of higher education of Malaysia (MOHE) for the FRGS Grant 158–200-092, lab facilities of UTP and would like to thank Dixon SDN BHD,Malaysia, for their cooperation in fabricating the fixed bed adsorption column.