ISRN Chemical Engineering

Volume 2013 (2013), Article ID 765896, 6 pages

http://dx.doi.org/10.1155/2013/765896

## Application of Mathematica Software to Solve Pulp Washing Model

^{1}Department of Applied Sciences, BGIET, Sangrur, 148001 Punjab, India^{2}Department of Mathematics, SLIET, Longowal, 148106 Punjab, India

Received 29 August 2013; Accepted 9 October 2013

Academic Editors: J. J. Rodriguez and A. M. Seayad

Copyright © 2013 Jitender Kumar et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

#### Abstract

The removal of the bulk liquor surrounding the pulp fibers using less concentrated liquor is known as pulp washing. In the present study, a pulp washing model involving diffusion-dispersion through packed beds of finite length is presented. Separation of variables is applied to solve system of governing partial differential equations and the resulting equations are solved using Mathematica. Results from the present case are compared with those of previous investigators. The present case is giving better results than the previous investigators.

#### 1. Introduction

The objective of pulp and paper industry to produce its target production with high efficiency and less environmental load can only be met by initiating a meticulously planned research on mathematical methods. Pulp washing plays an important role in reduction of black liquor solids in the pulp being carried forward for further processing. The efficiency of washing depends on the degree of mixing, rate of desorption, diffusion-dispersion of dissolved solids, and chemicals from the fibrous matrix. Modeling of pulp washing is done mainly using three approaches, namely, (a) process modeling (b) physical modeling, and (c) statistical modeling.

A complete review of the various process models used to describe pulp washing has been presented by [1]. Initially researchers like in [2, 3] proposed the models based on axial dispersion. Pellett [4] introduced a mathematical model combining the effects of particle diffusion and axial dispersion. A detailed model related to mass transfer in fibrous particle was given by [5]; it was also restricted for axial dispersion only. Comprehensive models involving physical features of the fibers such as fiber porosity and fiber radius were presented by [6, 7].

Extensive study of axial dispersion model has been carried out by [8–26]. The model has been solved using analytic and numerical techniques like Laplace transform technique [2–4, 10, 15, 23, 26], finite difference technique [25], orthogonal collocation method [5, 7, 12], orthogonal collocation on finite elements [6, 20, 21], Galerkin/Petrov Galerkin method [8, 19], Hermite collocation method by [11, 17, 24] and Spline collocation method [13].

The accuracy of the analytic solution undoubtedly exceeds the limit of applicability of the theory to real situations. Moreover, it is highly desirable to have a simple and consistent model of the transport phenomenon based on essential features of real situation. Keeping this modest goal in mind axial dispersion model is solved along with linear adsorption isotherm. The method of separation of variables is first applied on partial differential equation and then Laplace transform is taken of the equations. Finally the mathematical expressions are solved using Mathematica software to obtain solute concentration at any location and time.

#### 2. Model Based on Axial Dispersion

The displacement washing model based on the axial dispersion and particle diffusion describing the washing zone is given by with adsorption isotherm This equation represents the basis for the mathematical models of displacement washing, where is the time from the commencement of the displacement, is the distance from the point of introduction of the displacing fluid, is the solute concentration, is longitudinal dispersion coefficient, is the average interstitial velocity of the fluid, and is thickness of the packed bed.

On account of unusual nature of displacement process, appropriate boundary conditions have been extensively discussed in the literature [2, 6, 27, 28]. Accordingly, the boundary conditions at the inlet and outlet of the bed are and initial condition is given by

*Conversion of Model into Dimensionless Form.* Equations (1) to (4) can be put in dimensionless form using dimensionless variables:
The dimensionless time, , corresponds physically to the number of pore displacements introduced into the medium since the start of the experiment.

By these means, (1) reduces to where is the Peclet number. The boundary conditions are now of the form while the initial condition is Now, our main aim is to estimate satisfying (7)–(9), which will eventually lead to exit solute concentration .

#### 3. Solution of Model

Method of separation of variables is applied to solve (6). This method transforms the PDE into a system of ODEs, each of which depends only on one of the functions and the solution is given as product of the functions.

Equation (6) can be separated in terms of variables and by assuming that and then substituting and in it, as follows: Individual solutions of expression (10) are given by Application of boundary condition at in (11) gives and the boundary condition at gives .

Therefore the solution is given by

Equation is a transcendental equation; it will have infinite many root; therefore the solution (13) will depend on ; that is, Using the principle of superposition, we get Applying the initial condition , we find that therefore represents the Strum-Liouville problem for and is given by Finally, the solute concentration at any location and time in the bed can be written as where () are the positive roots, taken in order of increasing magnitude, of the transcendental equation and .

It is important to mention that (6) is also solved analytically by Grahs [5] and Kukreja [14]. Their solutions are given below.

Applying separation of variables, Grahs [5] found the concentration of solute as where are the positive roots of .

Using Laplace transform, Kukreja [14] found the concentration of solute as where and .

The solutions given by (18)–(20) are complex and time consuming. These equations are evaluated using Mathematica software. This technique is novel and elegant and can be conveniently handled by any nonmathematician also.

#### 4. Results and Discussion

Solution of (18)–(20) are obtained using Mathematica by taking 22 mesh points within the dimensionless time and also in dimensionless distance . For Pe = 1, the surface plots of the dimensionless concentration with respect to dimensionless distance () and dimensionless time () are shown in Figures 1, 2, and 3, respectively, for the present case (18), Grahs (19), and Kukreja (20). It can be observed from Figure 1 that the surface plot of (18) is very smooth at , whereas for (19) and (20) fluctuation is observed.

In Figures 4 to 6, exit solute concentration obtained from (18)–(20) is plotted, respectively. In Figure 5, the solution profile of (19) is starting from 1.3 approximately, which is highly impossible in pulp washing system, as the dimensionless concentration can never exceed 1. Smoothest profile can be seen in case of Figure 4.

In Figures 7 and 8, the absolute error obtained from (19) and (20) from (18) is plotted. The magnitude of error in case of (19) is 4 to 5 times higher the (20). This indicates more deviation between the present case and Grahs [5] as compared to Kukreja [14].

The results from the three investigators are summarized in Table 1. At *T* = 0 the error with Kukreja [14] is 2.92%, whereas with Grahs [5] it is 29.13%; ideally, these should have been 0.0%. Similarly, at *T* = 0.1, the error is found to be 6.25% while comparing the results with Kukreja [14] and for Grahs [5] it is 12.23%, which is again very high. It can further be seen in Table 1 that at *T* = 0.5 onwards the error is 0.0% with Kukreja [14] whereas with Grahs [5] it is reducing but persists continuously. Hence, this comparison shows that results of Kukreja [14] are matching with present case but those of Grahs [5] are showing significant error.

#### 5. Conclusion

The investigation, based on diffusion model of longitudinal mixing in beds of finite length, is applicable to displacement washing with axial dispersion and particle diffusion. The present solution of the model as well as the solution proposed by Grahs [5] and Kukreja [14] involves complicated expressions. The application of Mathematica makes it convenient to evaluate these expressions. The present results are more accurate than the output provided by Grahs [5] and Kukreja [14]. The algorithms based on Mathematica are novel and easy to set up. Therefore, the present technique provides a good alternate to the available techniques for dealing with such type of problems.

#### Nomenclature

: | Concentration of the solute in the liquor, kg/m^{3} |

: | Initial solute concentration, kg/m^{3} |

: | Solute concentration of incoming fluid, kg/m^{3} |

: | Exit solute concentration from the bed, kg/m^{3} |

: | Longitudinal dispersion coefficient, m^{2}/s |

: | Cake thickness, m |

: | Concentration of the solute in the fiber, kg/m^{3} |

: | Time, s |

: | Liquor speed in cake pores, m/s |

: | Distance from point of introduction of solvent, m |

: | Porosity of packed bed |

: | Ratio of porosity, . |

#### Acknowledgments

This work is supported by NBHM, Mumbai, India, in the form of research projects 2/48/2009/R&D-II/2806. The JRF provided to Mr. Ishfaq A. Ganaie by NBHM, Mumbai, is thankfully acknowledged.

#### References

- M. Pekkanen and H. V. Norden, “Review of pulp washing models,”
*Paperi Ja Puu*, vol. 67, pp. 689–696, 1985. View at Google Scholar - H. Brenner, “The diffusion model of longitudinal mixing in beds of finite length. Numerical values,”
*Chemical Engineering Science*, vol. 17, no. 4, pp. 229–243, 1962. View at Google Scholar · View at Scopus - W. R. Sherman, “The movement of a soluble material during the washing of a bed of packed solids,”
*AIChE Journal*, vol. 10, pp. 855–860, 1964. View at Google Scholar - G. L. Pellett, “Longitudinal dispersion, intra particle diffusion and liquid-phase mass transfer during flow through multi particle systems,”
*TAPPI Journal*, vol. 49, pp. 75–82, 1966. View at Google Scholar - L. E. Grahs,
*Washing of cellulose fibres: analysis of displacement washing operation [Ph.D. dissertation]*, Department of Chemical Engineering, Chalmers University of Technology, Gothenburg, Sweden, 1974. - S. Arora, S. S. Dhaliwal, and V. K. Kukreja, “Simulation of washing of packed bed of porous particles by orthogonal collocation on finite elements,”
*Computers & Chemical Engineering*, vol. 30, no. 6-7, pp. 1054–1060, 2006. View at Publisher · View at Google Scholar · View at Scopus - N. S. Raghavan and D. M. Ruthven, “Numerical simulation of a fixed-bed adsorption column by the method of orthogonal collocation,”
*AIChE Journal*, vol. 29, no. 6, pp. 922–925, 1983. View at Google Scholar · View at Scopus - M. Al-Jabari, A. R. P. van Heiningen, and T. G. M. van de Ven, “Modeling the flow and the deposition of fillers in packed beds of pulp fibres,”
*Journal of Pulp and Paper Science*, vol. 20, no. 9, pp. J249–J253, 1994. View at Google Scholar · View at Scopus - S. Arora and F. Potůček, “Modelling of displacement washing of packed bed of fibers,”
*Brazilian Journal of Chemical Engineering*, vol. 26, no. 2, pp. 385–393, 2009. View at Google Scholar · View at Scopus - B. V. Babu and A. S. Chaurasia, “Pyrolysis of biomass: Improved models for simultaneous kinetics and transport of heat, mass and momentum,”
*Energy Conversion and Management*, vol. 45, no. 9-10, pp. 1297–1327, 2004. View at Publisher · View at Google Scholar · View at Scopus - K. D. Edoh, R. D. Russell, and W. Sun, “Computation of invariant tori by orthogonal collocation,”
*Applied Numerical Mathematics*, vol. 32, no. 3, pp. 273–289, 2000. View at Publisher · View at Google Scholar · View at Scopus - L. T. Fan, G. K. C. Chen, and L. E. Erickson, “Efficiency and utility of collocation methods in solving the performance equations of flow chemical reactors with axial dispersion,”
*Chemical Engineering Science*, vol. 26, no. 3, pp. 378–387, 1971. View at Google Scholar · View at Scopus - B. Gupta and V. K. Kukreja, “Modelling & simulation of packed bed of porous particles by orthogonal spline collocation method,”
*Applied Mathematics & Computation*, vol. 219, pp. 2087–2099, 2012. View at Google Scholar - V. K. Kukreja,
*Modeling of washing of brown stock on rotary vacuum washer [Ph.D. dissertation]*, Department of Pulp and Paper Technology, University of Roorkee, Roorkee, India, 1996. - V. K. Kukreja and A. K. Ray, “Mathematical modeling of a rotary vacuum washer used for pulp washing: a case study of a lab scale washer,”
*Cellulose Chemistry & Technology*, vol. 43, no. 1–3, pp. 25–36, 2009. View at Google Scholar · View at Scopus - A. Kumar, D. K. Jaiswal, and N. Kumar, “Analytical solutions of one-dimensional advection-diffusion equation with variable coefficients in a finite domain,”
*Journal of Earth System Science*, vol. 118, no. 5, pp. 539–549, 2009. View at Publisher · View at Google Scholar · View at Scopus - C. P. Leão and A. E. Rodrigues, “Transient and steady-state models for simulated moving bed processes: numerical solutions,”
*Computers & Chemical Engineering*, vol. 28, no. 9, pp. 1725–1741, 2004. View at Publisher · View at Google Scholar · View at Scopus - H.-T. Liao and C.-Y. Shiau, “Analytical solution to an axial dispersion model for the fixed-bed adsorber,”
*AIChE Journal*, vol. 46, no. 6, pp. 1168–1176, 2000. View at Google Scholar · View at Scopus - F. Liu and S. K. Bhatia, “Application fo Petrov-Galerkin methods to transient boundary value problems in chemical engineering: adsorption with steep gradients in bidisperse solids,”
*Chemical Engineering Science*, vol. 56, no. 12, pp. 3727–3735, 2001. View at Publisher · View at Google Scholar · View at Scopus - Y. Liu and E. W. Jacobsen, “On the use of reduced order models in bifurcation analysis of distributed parameter systems,”
*Computers & Chemical Engineering*, vol. 28, no. 1-2, pp. 161–169, 2004. View at Publisher · View at Google Scholar · View at Scopus - Z. Ma and G. Guiochon, “Application of orthogonal collocation on finite elements in the simulation of non-linear chromatography,”
*Computers & Chemical Engineering*, vol. 15, no. 6, pp. 415–426, 1991. View at Google Scholar · View at Scopus - F. Potůček, “Washing of pulp fibre bed,”
*Collection of Czechoslovak Chemical Communications*, vol. 62, no. 4, pp. 626–644, 1997. View at Google Scholar · View at Scopus - A. Rasmuson and I. Neretnieks, “Exact solution of a model for diffusion in particles and longitudinal dispersion in packed beds,”
*AIChE Journal*, vol. 26, pp. 686–690, 1980. View at Google Scholar - A. La Rocca and H. Power, “A double boundary collocation Hermitian approach for the solution of steady state convection-diffusion problems,”
*Computers and Mathematics with Applications*, vol. 55, no. 9, pp. 1950–1960, 2008. View at Publisher · View at Google Scholar · View at Scopus - L. M. Sun and F. Meunier, “An improved finite difference method for fixed-bed multicomponent sorption,”
*AIChE Journal*, vol. 37, no. 2, pp. 244–254, 1991. View at Google Scholar · View at Scopus - Y. Zheng and T. Gu, “Analytical solution to a model for the startup period of fixed-bed reactors,”
*Chemical Engineering Science*, vol. 51, no. 15, pp. 3773–3779, 1996. View at Publisher · View at Google Scholar · View at Scopus - F. Shiraishi, “Highly accurate solution of the axial dispersion model expressed in S-system canonical form by Taylor series method,”
*Chemical Engineering Journal*, vol. 83, no. 3, pp. 175–183, 2001. View at Publisher · View at Google Scholar · View at Scopus - M. K. Szukiewicz, “New approximate model for diffusion and reaction in a porous catalyst,”
*AIChE Journal*, vol. 46, no. 3, pp. 661–665, 2000. View at Google Scholar · View at Scopus