Table of Contents
Journal of Catalysts
Volume 2014, Article ID 984730, 6 pages
http://dx.doi.org/10.1155/2014/984730
Research Article

Nanosphere of Semicrystalline Polyaniline Powder: An Effective, Versatile, and Reusable Catalyst for Hantzsch Reaction

Polymers & Functional Materials Division, CSIR-Indian Institute of Chemical Technology, Hyderabad 500 007, India

Received 31 May 2014; Accepted 22 August 2014; Published 15 September 2014

Academic Editor: Vijay Bokade

Copyright © 2014 Ravi Bolagam et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Polyaniline salt containing 1-hydroxyethane-1,1-diphosphonic acid with nanosphere morphology in semicrystalline powder form was successfully synthesized by interfacial polymerization pathway and demonstrated as polymer based acid catalyzed in the synthesis of 1,4-dihydropyridines and polyhydroquinoline derivatives. This catalyst promotes the reaction under solvent free condition in excellent yield in 10 min with recyclability. The advantages of this methodology are the easy synthesis of polymer containing acid group catalyst in powder form having easily handlable, efficient, versatile, and reusable nature.

1. Introduction

Multicomponent reactions (MCRs) are important for generating high levels of diversity because they allow more than two building blocks to be combined in a practical, time saving, one-pot operation to give rise to complex structures by simultaneous formation of two or more bonds. MCRs are extremely convergent, producing a remarkably high increase of molecular complexity in just one step [1, 2]. 1,4-Dihydropyridines are well known as calcium channel modulators and have emerged as one of the most important classes of drugs for the treatment of cardiovascular diseases. Cardiovascular agents such as nifedipine, nicardipine, amlodipine, and other related derivatives are dihydropyridyl compounds, effective in treatment of hypertension [3, 4]. 1,4-Dihydropyridine derivatives possess a variety of biological activities such as vasodilator, bronchodilator, antiatherosclerotic, antitumor, geroprotective, hepatoprotective, and antidiabetic activity [5, 6]. Thus, the synthesis of this heterocyclic nucleus is of much importance.

In 1882, Hantzsch reported first synthesis of symmetrically substituted 1,4-dihydropyridines by the one-pot, four-component condensation of two molecules of ethyl acetoacetate, aromatic aldehyde, and ammonia [7]. The standard Hantzsch procedure does not need the intervention of any additive or reagent and the reaction was originally conducted either in acetic acid or at reflux in alcohol for rather long periods, resulting in lower modest yields of condensation products. Replacement of ammonia by ammonium acetate allowed the efficient synthesis of Hantzsch compounds in aqueous medium as well as under solvent free conditions [8, 9].

Realizing the importance of polyhydroquinoline derivatives in the synthesis of various drug sources, numerous methods have been reported such as conventional heating [10, 11], various catalysts such as L-proline [12], ceric ammonium nitrate (CAN) [13], silica perchloric acid (HClO4–SiO2) [14], nickel nanoparticle [15], FeF3 [16], K7[PW11CoO40] [17], solar heat [18], bakers’ yeast [19], and nafion-H [20]. However, these methods suffer from several disadvantages such as moisture sensitive, highly toxic, unpleasant experimental procedure, expensive reagents, use of larger quantities of volatile organic solvents, long reaction times, low yields, and harsh reaction conditions. Therefore, it is necessary to develop an efficient and versatile method for the synthesis of these compounds. Therefore, the search for a better catalyst for the synthesis of polyhydroquinoline derivatives using less hazardous solvents or solvent free conditions is of prime importance. Synthesis of nanomaterial [2123] is also significant in catalyst application. A mild and efficient catalyst for the synthesis of polyhydroquinoline is very desirable. It would be significantly safe, cheap, nontoxic, and environmentally friendly compared to organic solvents. Hence, there is still great demand for a new catalytic system with high efficiency and low catalytic loading.

In this paper work, novel polyaniline salt containing 1-hydroxyethane-1,1-diphosphonic acid was successfully synthesized by interfacial polymerization pathway and is well characterized. This PANI-HEDP is used as an efficient and reusable polymer based solid acid catalyst in the Hantzsch reaction.

2. Experimental

PANI-HEDP salt was prepared by interfacial polymerization pathway, characterized and used as a polymer based solid acid catalyst in Hantzsch reaction.

2.1. Instruments and Characterization

Powder of PANI-HEDP was pressed into a disk of 13 mm diameter and about 1.5 mm thickness under a pressure of 120 Kg/cm2. Resistance of the pellet was measured by four-probe method using 6220 constant current source and 2182A voltmeter (Keithley, Cleveland, Ohio, USA). Pellet density was measured from mass per unit volume of the pressed pellet. FT-IR spectra of polymer samples were registered on a FT-IR spectrometer (Thermo Nicolet Nexus 670, USA) using the KBr pressed pellet technique. X-ray diffraction profiles for polymer powders were obtained on a Siemens/D-500 X-ray diffractometer, USA, using Cu Kα radiation, with scan speed of 0.045°/min. Morphological studies of PANI salt powders were performed using Hitachi 3000N, Tokyo, Japan, scanning electron microscope operating at 10 kV. The sample was mounted on a double-sided adhesive carbon disk and sputter-coated with a thin layer of gold to prevent sample from possible charging. The energy-dispersive X-ray (EDAX) spectroscopy was analysed with an EDAX detector (Oxford LINK-ISIS 300) with Jest microscope. 1H NMR spectra of all the products in DMSO-d6 with TMS as internal standard were taken using Avance-500/Inova-400 instruments. Thermogravimetric analyses of polymer samples were carried out using TA Instruments (TGA Q500 V20.8, USA) up to 700°C at a heating rate of 10°C per minute.

2.2. Synthesis of PANI-HEDP Salt by Interfacial Polymerization Pathway

Aniline (1 mL), 60% aqueous solution of 1-hydroxyethane-1,1-diphosphonic acid (5 mL), and sodium lauryl sulfate (1 g) were dissolved in 70 mL distilled water taken in 250 mL beaker. Benzoyl peroxide (3 g) was dissolved in 30 mL of toluene. This organic solution was added drop by drop to aqueous solution through the sides of the beaker for a period of 15 min without disturbing the reaction mixture. The reaction was carried out for 24 h without stirring the reaction mixture. Two layers were separated at the end of the reaction; organic layer was removed from the aqueous layer and poured into acetone. The precipitate was filtered and washed with an ample amount of water finally with 250 mL of acetone. The powder sample was dried at 50°C till a constant weight.

2.3. Synthesis of 1,4-Dihydropyridines Using PANI-HEDP Catalyst

A mixture of aldehydes (2 mmol), ethyl acetoacetate (4 mmol), ammonium acetate (3 mmol), and PANI-HEDP catalyst (40 mg; 7 wt% with respect to aldehyde) was stirred at ambient temperature for a particular period of time and monitored with TLC. After completion of reaction, ethyl acetate was added into the reaction mixture and filtered in order to separate the catalyst. Ethyl acetate was washed with water and evaporated ethyl acetate solvent to get the crude product. Pure product was obtained from recrystallization from ethanol. The separated catalyst was washed with acetone, dried in an oven at 50°C for 10 min, and reused.

2.4. Synthesis of Polyhydroquinolines Using PANI-HEDP Catalyst

Aldehydes (2 mmol), dimedone (2 mmol), ethyl acetoacetate (2 mmol), ammonium acetate (3 mmol), and PANI-HEDP catalyst (40 mg; 7 wt% with respect to aldehyde) were stirred at ambient temperature for a particular period of time and monitored with TLC. Isolate the product by using the above procedure.

3. Results and Discussion

3.1. Preparation and Characterization of Polyaniline Catalyst

Aniline was oxidized to polyaniline salt by interfacial polymerization pathway (Scheme 1). Aniline, 1-hydroxyethane-1,1-diphosphonic acid (HEDP), and sodium lauryl sulfate were taken in water. Benzoyl peroxide was dissolved in organic solvent. Organic layer was added to aqueous layer through the side of the beaker without disturbing the reaction mixture. The reaction was carried at ambient temperature without stirring. The polymerization reaction was started at the interface between the aqueous and organic layer. PANI-HEDP was obtained in 1.05 g yield (with respect to 1 mL of aniline used) with pellet density (1.32 g/cm3).

984730.sch.001
Scheme 1: Synthesis of PANI-HEDP catalyst by interfacial polymerization pathway.
3.2. Infrared Spectra of PANI-HEDP

The infrared spectrum of PANI-HEDP is shown in Figure 1(a) and it shows major characteristic peaks of polyaniline salt at 3450 cm−1 (N–H str.), 3230 cm−1 (NH+ indicative of doping), 1565 cm−1 (C=C str., quinonoid ring), 1480 cm−1 (C=C str., benzenoid ring), 1300 cm−1 (C–N str., quinonoid ring), 1240 cm−1 (C–N str., benzenoid ring), 1130 cm−1 (electronic vibrational band), and 800 cm−1 (1,4-disubstituted benzene). In addition to the normal peaks of polyaniline salt, PANI-HEDP shows peaks at 2925 and 2850 cm−1 due to C–H structure of HEDP and 1655 and 1040 cm−1 due to PO3H group of HEDP, which indicates the presence of HEDP as dopant on polyaniline. Infrared spectrum of recycled PANI-HEDP (Figure 1(b)) shows peaks similar to that of the as-synthesized PANI-HEDP (Figure 1(a)).

984730.fig.001
Figure 1: Infrared spectra of (a) PANI-HEDP and (b) recycled PANI-HEDP.
3.3. XRD Patterns of Polyaniline

X-ray diffraction profiles registered for PANI-HEDP (Figure 2(a)) show three broad peaks around 2θ = 6, 20, 25, and 29° with corresponding -spacing of 14.8, 4.5, 3.5, and 3.1, respectively, indicating semicrystalline nature. These peaks are matching with reported X-ray pattern for polyaniline salt [24]. X-ray diffraction pattern of recycled PANI-HEDP salt (Figure 2(b)) shows peaks similar to that of PANI-HEDP (Figure 2(a)).

984730.fig.002
Figure 2: X-ray diffraction patterns of (a) PANI-HEDP and (b) recycled PANI-HEDP.
3.4. FE-SEM and EDAX of PANI-HEDP

Morphological structure of PANI-HEDP shows nanospheres with diameter ranging from 80 to 140 nm size (Figure 3(a)). Recycled PANI-HEDP catalyst also shows nano spheres morphology with diameter ranging from 100 to 140 nm size (Figure 3(b)). Energy-dispersive X-ray spectroscopy of PANI-HEDP indicates the presence of elements such as carbon, nitrogen, and phosphorous. The qualitative values are carbon (25%), nitrogen (20%), oxygen (41%), and phosphorous (14%). The presence of phosphorous element indicates that polyaniline salt contains HEDP as dopant. EDAX of recycled PANI-HEDP salt shows elements of carbon (30%), nitrogen (21%), oxygen (36%), and phosphorous (13%).

fig3
Figure 3: FE-SEM pictures of (a) PANI-HEDP and (b) recycled PANI-HEDP.
3.5. Thermogravimetry of PANI-HEDP

TGA thermogram of PANI-HEDP is shown in Figure 4(a). TGA thermogram shows small weight loss behaviour up to 110°C and the sample is stable up to 160°C and then undergoes degradation of the polymer chain. Similar weight loss behaviour was observed for the recycled PANI-HEDP sample, which is stable up to 170°C (Figure 4(b)).

984730.fig.004
Figure 4: TGA thermograms of (a) PANI-HEDP and (b) recycled PANI-HEDP.

Interfacial polymerization of aniline gives polyaniline salt containing protic acid group in excellent yield with nanospheres morphology and semicrystalline nature having stability up to 160°C. By considering the presence of protic acid on polyaniline, we used polyaniline salt as catalyst in symmetrical and unsymmetrical Hantzsch reaction and the results are discussed here.

3.6. Synthesis of Hantzsch Reaction Using PANI-HEDP Catalyst

In continuation of our investigation on the use of new catalysts as conjugated conducting polymers as reusable catalysts for carrying out chemical transformations [25], in this work, our interest is the use of PANI-HEDP salt as novel polymer based solid acid catalyst in the one-pot condensation of aromatic aldehydes, ethyl acetoacetate, and ammonium acetate (Scheme 2).

984730.sch.002
Scheme 2: Synthesis of 1,4-dihydropyridines using PANI-HEDP catalyst.

In a typical procedure, the symmetrical Hantzsch reaction was carried out with ethyl acetoacetate (4 mmol), 4-chlorobenzaldehyde (2 mmol), and ammonium acetate (3 mmol) using PANI-HEDP catalyst (40 mg, 7 wt%) in 5 mL solvent at ambient temperature. Among the solvents used, acetonitrile solvent gave higher yield compared to that of dichloromethane and water (Table 1). In order to achieve greener process, the same reaction was carried out without any solvent and this reaction gave excellent yield (93%) in short time (10 min). Product was not obtained when the reaction was carried out without catalyst even up to 1.5 h.

tab1
Table 1: Synthesis of 1,4-dihydropyridine by PANI-HEDP at ambient temperature in different mediuma.

In order to find out the versatility of this catalyst, the standard reaction under solvent free condition was further extended by changing the aromatic aldehydes and the results are reported in Table 2. In all the cases, the reaction proceeded smoothly to furnish the desired 1,4-dihydropyridine derivatives in 84–94% yields. Generally, electron-rich or electron-deficient aldehydes do not affect the yield of the product.

tab2
Table 2: PANI-HEDP catalyzed synthesis of 1,4-dihydropyridines under solvent free condition at ambient temperaturea.

After successfully synthesizing a series of 1,4-dihydropyridines in excellent yields under the optimized conditions, we turned our attention toward the synthesis of polyhydroquinoline derivatives via unsymmetrical Hantzsch reaction. We carried out the reaction with ethyl acetoacetate (2 mmol), dimedone (2 mmol), 4-chlorobenzaldehyde (2 mmol), and ammonium acetate (3 mmol) in presence of PANI-HEDP catalyst (40 mg, 7 wt%) under solvent free condition at room temperature (Scheme 3). The reaction was completed within 10 min, and the product was obtained in excellent yields (Table 3).

tab3
Table 3: PANI-HEDP catalyzed synthesis of polyhydroquinolines under solvent free condition at ambient temperaturea.
984730.sch.003
Scheme 3: Synthesis of polyhydroquinolines using PANI-HEDP catalyst.

Using the optimized reaction conditions, we synthesized a number of polyhydroquinoline derivatives. It is noteworthy that the nature of the substituents on the aromatic ring showed no obvious effect on this conversion, because they were obtained in high yields in relatively short reaction times.

Polyaniline salt contains repeated aniline backbones with protic acid group as dopant. This protic acid on polyaniline chain gives hydrogen ion easily during this organic reaction and acts as catalyst.

3.7. Recyclability

Reusability of the PANI-HEDP was verified for the standard reaction of ethyl acetoacetate, dimedone, 4-chlorobenzaldehyde, and ammonium acetate in the presence of PANI-HEDP catalyst under solvent free condition at room temperature for 10 min. The reaction gave 1,4-dihydropyridine in 93% yield. Catalyst was recovered by simple filtration, washed with acetone, dried at ambient temperature, and used for the next run. The yields of the product obtained in the subsequent cycles are 93, 90, 88, 89, and 87%. At the end of the recyclability experiments, the catalyst was isolated and analyzed by infrared, X-ray diffraction, FE-SEM, and TGA analyses. A similar result for the catalyst was observed before and after the recycling reaction (Figures 14). The above results indicate that PANI-HEDP catalyst shows good recyclability.

4. Conclusions

In summary, nanospheres of polyaniline salt containing protic acid group with excellent yield in semicrystalline powder form were synthesized easily. Polyaniline powder is used as an efficient, easily handlable, versatile, reusable, and greener catalyst in the symmetrical and unsymmetrical Hantzsch reaction.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

The authors thank Dr. Lakshmi Kantam, Director, and Dr. K.V.S.N. Raju, Head, PFM Division, IICT, for their support and encouragement. The authors thank CSIR in-house project (MLP-0006) for funding. Ravi and Rajender are indebted to UGC, India, for Senior Research Fellowship.

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