Review Article

Review of Nondestructive Testing Methods for Condition Monitoring of Concrete Structures

Table 1

Different NDT methods and parameter measured.

S. no.Parameter measuredNDT methodAdvantagesLimitationsPrinciple

1
  
  
  
  
  
Concrete quality, cracks, defects, and voids
  
  
  
  
Visual inspectionRapid, economicalExpertise is required, superficial, and depends upon skill of viewerBased on the visual defects on the surface
Image Pro Plus (IPP)Simple, rapid, cheaper Slow resultsComparing colors of different objects
Acoustic emission (AE)Fast results, detect changes in materialsCostly, defects already present are not detectedSudden distribution of stresses generates elastic waves
Impact echoAble to detect condition of concrete accessible from one side only, quick, accurate, and reliableInterpretation is difficult, reliability decreases with increase in thickness, and accuracy depends on impact durationTransmission and reflection of electromagnetic waves
Infrared thermographyEasy interpretation, simple, safe, no radiation, rapid setup, and portableNo information about depth or thickness of defects, and results affected by environmental conditionsSurface temperature variation
One-sided signal wave transmission measurementsUsed to detect structures accessible from one side only such as pavementsLarge thickness affects the resultsPropagation velocity of signal waves
Impulse responseSimple, easy to handleDepends on the skill of user, and deep damages influence the resultsBased on stress wave test method
RadiographyThickness and composition can be easily detected, and rebars can be locatedExpensive, hazardous, and limited to low thicknessVelocity of X and gamma rays and its attenuation
Petrographic testing Provides information about alkali-silica reaction, alkali carbonation reaction, sulfate attack, freezing, and thawingRequired high skill for the interpretation of resultSamples are examined through a petrological microscope using reflected or transmitted light
Lamb Wave Theory (LWT)Relatively accurateDifficult interpretationBased on guided wave theory

2
  
  
  
 Compressive strength, surface hardness, adhesion
  
  
Rebound hammerSimple, quick, and inexpensiveNot so reliable, smoothness, age of concrete, carbonation, and moisture content can affect resultsRebound of plunger when strucked with concrete indicates strength
Ultrasonic pulse velocity (UPV)Quick, portable, large penetration depth, Simple interpretation, and moderate costNot very reliable, moisture variation and presence of reinforcement can affect results Ultrasonic wave velocity and its attenuation
CAPO testCorrelation between pull out force and compressive strength is reliableDamage to the surfaceExpanded ring in the cored hole is pulled out
Probe penetrationSimple, needs less training, and low maintenance Leave a hole in concrete surface, and coarse aggregates affect the penetrationPenetration of probe is measured and related to strength
microcoringGood correlation between test results and compressive strengthDepends on the preparation of specimensExtraction of microcore samples from a concrete structure is used for analysis
Pull off test Fast results, evaluate adhesion, and tensile strength which can be converted to compressive strengthDamage to the surfaceA disc is bonded to the testing surface, and when disc is pulled off, force required is used to obtain pull off strength

 3
  
 Chloride concentration
  
Quantab testFast and accurateExpensive, hazardous, limited to low thicknessReaction of silver dichromate with chloride ion produces white column on the strips
Potentiometric titrationReliableRequires skilled personalUsing acid or water soluble methods, the final volume will indicate chloride content
Rapid chloride testPortable, simple, and quickVariation in results by the presence of certain materialsPotential difference of unknown solution is compared with potential difference of solutions with known chloride concentration

 4
  
  
  
Corrosion rate, percentage of corrosion, corrosion progress
  
  
Galvanostatic pulse method Measures half-cell potential and electrical resistance simultaneouslyUnstabilized readings Based on the polarization of rebar by means of small constant current
Linear polarization resistance (LPR)Rapid, requires only localized damage, more detailed information Measurements are affected by temperature and humidityElectrical conductivity of fluid can be related to its corrosiveness
Half-cell potentialSimple, portable, results in the form of equipotential contoursNeeds preparation, saturation required, not very accurate, and time consumingElectric potential of rebars is measured relative to half cell and indicates probability of corrosion
Time domain reflectometry (TDR)More robust, easy, locates corrosion, and identifies extent of damage Less sensitiveBy applying a sensor wire along side of the reinforcement a transmission line is created. Physical defects of the reinforcement will change the electromagnetic properties of the line
Ultrasonic guided wavesIdentifies location and magnitude of corrosionNot very reliableBased on propagation of ultrasonic waves
X-Ray diffraction and atomic absorptionSimple and reliable hazardousIntensity of X-ray beams reduces while passing through a material

5
  
Carbonation depth, pH of concretePhenolphthalein indicator test Simple, quick, and inexpensive Inappropriate for dark aggregates, results affected by saturationCarbonation reduces pH of the concrete
Rainbow indicatorQuick, descriptive, and easy to use and interpret Requires drilling of concrete surface up to rebar depthCarbonation reduces pH of the concrete

 6
  
  
  Pavement inspection and subsurface condition
  
Ground-coupled penetrating radar (GPR)Low cost, portable, effectiveComplex results, difficult interpretationsPropagation of radiofrequency (0.5 to 2 GHZ)
Hammer soundingSimple, easy to handleDepends on the skill of user, and deep damages influence the resultsSurface is striked with hammer and hollow or dull tone indicates the existence of delamination
Acoustic tomographyUseful results, moderateRequires skill, high costWaves were received on opposite side, and wave velocity depends on material properties
Falling weight deflect meter (FWD) Useful resultsCan provide misleading results and requires experience for interpretationLoad is produced by dropping a large weight to detect concrete

7
  
  Flaw detection inside decks, delamination, location, and extent of damage in bridgesChain dragSimple, portableTime consuming, tediousChain is dragged over surface for flaw detection
Vibration based damage identification (VBDI) Easy to implement, cost effectiveEnvironmental factors, errors in measurements, and nonunique solutionsBased on changes in the dynamic characteristics of a structure

8
  
Entire depth of damage, percentage of damage, identification of deteriorating infrastructure
  
Seismic refraction methodCalibration is not necessary, more reliable Valid for high speed for large depthsSeismic waves travel outward from a source and reach a detector
Ultrasonic longitudinal waves (L-wave, P-wave)Inspect also at large depths Not appropriate as primary investigation methodTransmission and reflection of ultrasonic waves
Ultrasonic continous spread spectrum signal Improved sensitivityDifficult interpretationSignals are received by detectors and signal speed depends on defect

  9
  
  Permeability, water absorption
  
Water permeability testPreparation and skill required, time consuming Semidestructive type testAssesses the ease with which water penetrates in concrete
Initial Surface Absorption Test (ISAT)Consistent results in laboratoryProblems in using in situ, affected by increase in temperatureRate at which water is absorbed in concrete is measured
Covercrete absorption test (CAT) Not influenced by local surface attacks Sensitive to W/C ratio, curing time and moisture content Rate of absorption of concrete is measured

10
  
  Concrete cover, rebar diameter, location of reinforcementCover meterPortable Slow, affected by deep cover and closely spaced barsElectromagnetic induction
Radioactive methodsSimple HazardousGenerates images of the structure of RC and steel

13Load bearing capacity of bridgeStatic truck load testReliableDangerousResponse of strain sensors under truck load indicates load bearing capacity

14Relative conditions of brick masonry side wallsMultichannel Analysis of Surface Waves (MASW)Reliable, fast and economical Expensive, time consumingUses multiple sensors to record wave field

15Detecting disbandsMicrowave NDT methodDetects from one side, rapid, noncontact, and robustCostlyReflection and transmission coefficients are measured and related to material properties

18Stress/strains sensor for monitoring composite beamsFiber optic Bragg grating sensors Suitable for long-term testsSlow responseMonitors the response of structure subjected to full load