Abstract

The composites based on carbon nanotubes (CNTs) and conducting polymers (CPs) are promising materials for supercapacitor devices due to their unique nanostructure that combines the large pseudocapacitance of the CPs with the fast charging/discharging double-layer capacitance and excellent mechanical properties of the CNTs. Here, we report a new electrochemical method to obtain polypyrrole (PPY)/single-walled carbon nanotube (SWCNT) composites. In the first step, the SWCNTs are covalently functionalized with monomeric units of pyrrole by esterification of acyl chloride functionalized SWCNTs and N-(6-hydroxyhexyl)pyrrole. In the second step, the PPY/SWCNTs composites are obtained by copolymerizing the pyrrole monomer with the pyrrole units grafted on SWCNTs surface using controlled potential electrolysis. The composites were further characterized by cyclic voltammetry and electrochemical impedance spectroscopy. The results showed good electrochemical charge storage properties for the synthesized composites based on PPY and SWCNTs covalently functionalized with pyrrole units making them promising electrode materials for high power supercapacitors.

1. Introduction

Currently, electrochemical capacitors are attracting much attention for use in high power energy-storage devices [1, 2]. Many attempts have been devoted to the use of electronically conducting polymers as electrode materials in electrochemical capacitors, often called supercapacitors [3].

Especially polyaniline (PANI) and polypyrrole (PPY) have been considered as the most promising materials for this application due to their excellent capacity for energy storage, easy synthesis, higher conductivity, and lower cost than many other conducting polymers [4].

However, conducting polymer films suffer from mechanical and chemical instability in life cycle tests and low conductivity in the reduced or neutral states. These are directly related to the life cycle of conducting polymer-based supercapacitors [4].

Due to their unique nanostructure that combines the redox charge storage mechanism of conducting polymers with the high surface area and nanoporosity of carbon nanotube (CNT) films, recent research has sought to combine carbon nanotubes and conductive polymers for use as composite electrodes in supercapacitors [511].

These composites structures were commonly prepared by electrogeneration of a polymer on electrodes already modified by adsorbed CNTs coatings [12] or by electropolymerization of a monomer in the presence of negatively charged CNTs acting as polymer dopants [13]. Only few attempts were devoted to the electrochemical copolymerization of CNTs previously functionalized by aniline groups [14] or pyrrole groups [15].

This work focuses on a new fabrication route to prepare PPY/CNTs composite electrodes for use as electrochemical capacitors, that is, the monomer copolymerization with the pyrrole units grafted on single-walled carbon nanotubes (SWCNTs) surface by galvanostatic electropolymerization. Pyrrole functionalized CNTs have been synthesized by chemical binding of carboxylic functionalized CNTs, commercially available, and N-(6-hydroxyhexyl)pyrrole. The hydroxyhexyl chain served as a flexible spacer to facilitate the chemical coupling between pyrrole radical cations in the polymerization process. This method affords the obtaining of composite materials with good electrochemical charge storage properties and, in the same time, leads to a simple and reproducible formation of organic film with precise spatial resolution over surfaces, whatever their size and geometry.

The morphology and electrochemical properties of the PPY/CNTs composites were characterized in order to evaluate their possible application for pseudocapacitors.

2. Materials and Methods

2.1. Reagents and Apparatus

Carboxylic acid functionalized single-walled carbon nanotubes (4-5 nm × 0.5–1.5 μm) were purchased from Aldrich. Pyrrole (98%, Aldrich) was used as received. All other chemicals were analytical grade. The electrochemical measurements including cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) were performed in 0.1 M LiClO4 solution in propylene carbonate with a 128N Autolab potentiostat. A three-electrode configuration consisting of Pt (Metrohm, disks, diameter 2 mm) as working electrodes, Ag/AgCl (LiClsat in ethanol) as reference electrode, and a Pt wire as counter electrode was used. 1H-NMR measurements were carried out using a Bruker Avance II 500 MHz spectrometer. IR absorption spectra were recorded with a Nicolet 60 SX FTIR spectrometer. Scanning electron microscopic (SEM) analysis was done using a JEOL JSM-5400 microscope working at 30 kV.

2.2. Chemical Synthesis of CNTs Functionalized with Pyrrole Units

Pyrrole functionalized CNTs have been synthesized by chemical binding of carboxylic functionalized CNTs, commercially available, and N-(6-hydroxyhexyl)pyrrole via ester formation.

N-(6-hydroxyhexyl)pyrrole synthesis is presented in Scheme 1. Since alkylation of pyrrole cannot be done directly by treating the potassium salt of pyrrole with 6-chloro-1-hexanol, with the OH group being a stronger acid than the pyrrole NH, dihydropyran was used to protect the OH group. Thus, 1-chloro-6-(tetrahydropyranyl-2-oxy) hexane 1 was obtained from the reaction of 6-chloro-1-hexanol with 3,4-dihydro-2H-pyran in the presence of pyridinium p-toluenesulfonate (PPTS) as catalyst. Alkylation of the potassium salt of pyrrole 3 obtained from pyrrole and potassium tert-butoxide with the compound 1 was performed under phase transfer catalysis in the presence of 18-crown-6 ether. N-(6-hydroxyhexyl)pyrrole 4 was obtained by deprotection of the hydroxyl group by the treatment of compound 2 with PPTS in methanol and it was purified by column chromatography (silica gel, gradient of petroleum ether: ethyl acetate).

367473.sch.001

Both compound 4 and the intermediates 1 and 2 have been structurally characterized by recording the spectra of 1H-NMR (Scheme 2).

367473.sch.002

The chemical binding of carboxylic functionalized SWCNTs and N-(6-hydroxyhexyl)pyrrole is presented in Scheme 3. It can be seen that, in the first step, carboxyl functionalized SWCNTs (CNT-COOH, 5) were chemically treated with oxalyl chloride to convert the carboxyl groups into acid chloride groups (CNT-COCl, 6), more reactive in the esterification reaction. Then, in the second step, the esterification of CNT-COCl with N-(6-hydroxyhexyl)pyrrole (4) was performed.

367473.sch.003
2.3. Electrochemical Synthesis of the Composite Films

The composite films were synthesized electrochemically via codeposition from a solution containing both the functionalized CNTs and the pyrrole monomer. The pyrrole functionalized CNTs showed a good solubility in propylene carbonate; so the electropolymerization has been performed (galvanostatic method, at different current densities) from a propylene carbonate solution containing the pyrrole functionalized CNTs (0.4 mg mL−1), 0.05 M pyrrole, and 0.1 M LiClO4 as supporting electrolyte.

3. Results and Discussion

3.1. FTIR Analysis

IR absorption spectra of CNTs in the spectral range 500–4000 cm−1 are shown in Figure 1. For the analysis of the absorption features, we recorded IR spectra of both CNT-COOH and pyrrole functionalized CNT. The spectra for CNT-COOH show the characteristic CNT absorption peaks similarly to other reports [16, 17] at 1505–1560 cm−1 (aromatic ring), 1308 cm−1 (–C–O), and 1640 cm−1 (–C=C–). Moreover, the stretching vibration of the C=O group is identified at 1116 and 1690 cm−1 together with a hydroxyl-stretching weak band at 3300–3500 cm−1 [16]. The band at 1690 cm−1 disappears and strong absorption peaks appear at 1714, 1614, and 1598 cm−1 (pyrrole ring-stretching mode) as a result of the esterification of CNT–COCl with N-(6-hydroxyhexyl)pyrrole. Moreover, the IR spectra of the pyrrole functionalized CNT depicted in Figure 1 show also a left region from 2800 to 3000 cm−1 with strong absorptions attributed to C–H stretching modes in the N-(6-hydroxyhexyl)pyrrole [18]. Pyrrole bands attributable to C–H out-of-plane, C–H in-plane deformation vibrations, and C–N stretching vibration were identified at 890, 1026, and 1256 cm−1 [18].

3.2. SEM Characterization

SEM showed that the surface morphology of the studied films differs remarkably between the PPY/CNTs and films. SEM image of PPY/CNTs film reveals a very fibrous three-dimensional reticular structure with interlocking pores unlike the PPY typical cauliflower morphology (Figure 2). This porous morphology allows also excellent electrolyte access with less resistance by providing enough pathways for the movement of ions and solvent molecules within the composite films that suggests improved electrochemical properties.

3.3. Cyclic Voltammetry Study

Figure 3 depicts the CVs of and PPY/CNTs films obtained at different charge densities in a wide potential range in order to explore all possible electrochemistries of the obtained films. The broad peaks observed in the voltammograms suggest a complicated redox process for the obtained modified electrodes. The comparison between the behaviour of the presented types of electrodes shows that the shape of the voltammograms is similar, but the composites exhibit higher currents than the pure polymeric ones, which can be translated into larger capacitance of the composites. The voltammetric behaviour agrees very well with the SEM observations of the porous morphology of the PPY/CNTs films.

3.4. EIS Analysis

A more detailed estimation of the electrochemical properties for the and PPY/CNTs-based supercapacitors can be carried out by EIS analysis. The resulting Nyquist and Bode plots for and PPY/CNTs systems are shown in Figure 4. The impedance plots for the PPY/CNTs systems obtained galvanostatically for 20 min at 1 mA cm−2 and 2 mA cm−2, respectively, show a good capacitor-like behavior with a small diffusion limitation (Figures 4(a) and 4(b)). The Bode diagram (Figures 4(c) and 4(d)) shows that the pure polymeric system and the composite PPY/CNTs films obtained at lower charge densities show a more complicated EIS behaviour, characterized by multiple time constants at intermediate frequencies. However, at low frequencies, these systems are also featured by a vertical trend in Nyquist diagram indicating capacitive behaviour according to the equivalent circuit theory.

The capacitances of the electrode materials were calculated, according to the equation ( = frequency; = imaginary impedance) from the slope of the linear correlation between the imaginary impedance and the reciprocal of the frequency at low frequencies (see Figure 5).

One can observe one order of magnitude higher capacitance values for PPY/CNTs film in respect of pure polymeric films (Table 1). The higher capacitance of the composite films results obviously from the contribution of the embedded CNTs that provide interconnected pathways for electrons through the CNTs and ions through the pore network or the direct interaction between the delocalized electrons on polymer chains and the CNTs [1, 19].

The real impedance at low frequencies, where the capacitive behaviour dominates, is an indication of the combined resistance of the electrolyte and the film including both electronic and ionic contributions. The values of the real impedance at 0.01 Hz are also given in Table 1. It can be seen that the PPY/CNTs films were significantly lower in resistance than films. It has been already mentioned that, in general, the real impedance of an electrode material also decreases as the material’s porosity increases due to improved ionic accessibility [1, 20]. This is in agreement with the SEM results that suggested much higher porosity in the composites than in the pure polymer counterparts.

The capacitance and real impedance values at 0.01 Hz presented in Table 1 demonstrate that the capacitive performance of PPY/CNTs composite electrodes can be simply controlled by varying electrodeposition charge, which is very useful for the performance regulating of power sources. The capacitance value is higher than the one reported in our previous study based on PPY/CNTs composite [1] and similar to the one reported by Wang et al. [13]. However, it is still low with respect to other conductive polymers/CNTs composite materials [20, 21]. Based on our knowledge, this is the first study concerning the composites based on PPY/CNTs composite electrodes obtained by pyrrole electrocopolymerization with pyrrole units grafted on CNTs surface; therefore, this research topic is in need of more investigations for further optimization of material properties.

Also, it is worth mentioning that this fabrication route provides composite coatings that are stable in organic and aqueous solvents. Our studies showed that, after an extensive washing procedure with solvents as acetonitrile or ethanol using sonication, the PPY/CNTs films could not be removed from the Pt electrode surface.

4. Conclusions

A new route is reported here for the fabrication of PPY/CNTs composite electrodes on the basis of pyrrole electrocopolymerization with pyrrole units grafted on CNTs surface. The covalent functionalization of CNTs with pyrrole units was carried out by the esterification of acyl chloride functionalized SWCNTs with N-(6-hydroxyhexyl)pyrrole. The electropolymerizable pyrrole group was chemically bound to the SWCNT backbone by using a hydroxyhexyl chain that served as a flexible spacer to facilitate the chemical coupling between pyrrole radical cations in the polymerization process. Future work will be dedicated to the optimisation of the polymerization process using appropriate spacers to assure an optimal accessibility of the pyrrole radical cations in the polymerization process.

PPY/CNTs composite films of various thicknesses can be grown by galvanostatic polymerisation onto platinum electrodes. SEM results confirmed the presence of well-distributed, networked nanotubes that are individually coated with PPY, thus forming a highly porous composite structure. Compared with similarly grown pure PPY films, the composite films exhibit better electrochemical responses. The capacitance per geometric electrode surface area (F cm−2) of the PPY/CNTs composite films increases relative to the electropolymerization charge, reaching 0.226 F cm−2, while the capacitance of similarly grown films was only 0.079 F cm−2.

Acknowledgment

This work was supported by CNCS-UEFISCDI, project PN II-RU, no. 15/05.08.2010, code TE_153.