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Journal of Chemistry
Volume 2014, Article ID 353540, 6 pages
http://dx.doi.org/10.1155/2014/353540
Research Article

Synthesis and Preliminary Properties of Novel Poly(aryl ether)s Containing β-Naphthalene Pendant Group

Shenzhen Key Laboratory of Special Functional Materials and College of Materials Science and Engineering, Shenzhen University, Shenzhen 518060, China

Received 29 May 2014; Accepted 14 July 2014; Published 28 August 2014

Academic Editor: Waqar Ahmad

Copyright © 2014 L. Wang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Two novel poly(aryl ether)s containing β-naphthalene pendant group were synthesized and the structures of these polymers were confirmed by 1HNMR spectroscopy. The polymers exhibited good thermal stabilities with high Tg of 256°C and 274°C, respectively. The polymers are soluble in common organic solvents, such as DMAc, DMSO, CH2Cl2, and CHCl3, and can be electrospun into microfiber (1–5 µm) with lots of nanopores (<100 nm) from CHCl3 solution. These fibers showed high hydrophobicity, and the contact angle of fibers is above 120°.

1. Introduction

Poly(aryl ether)s [110] have extensive applications in aerospace, aviation, electronics, telecommunications, nuclear energy, and other high technology fields because of their excellent properties, such as heat resistance, radiation resistance, impact resistance, and chemical resistance. Poly(aryl ether ketone)s (PAEKs) and poly(aryl ether sulfone)s (PAESs) are two important commercial poly(aryl ether)s. It is difficult for the standard PAEKs to be used as thin films and coating materials because of their semicrystalline property and poor solubility. For PAESs, their solvent resistance is often poor and they could not form oriented film or fiber [11, 12]. Therefore, study on improving the processing properties and solubility of poly(aryl ether)s through structural modification is one of the research hotspots. Structure changes have focused on the introduction of semi flexible groups (such as sulfone, sulfur ether, methylene substituents) to improve the solubility and rigid groups (such as naphthalene [1214], aromatic heterocyclic, anthracene) to enhance the thermal stabilities, and the incorporation of pendant alkyl or phenyl groups on to the poly(aryl ether) in the backbone of the polymeric chain [1519]. Our group has synthesized and characterized poly(aryl ether)s with pendant α-naphthyl groups [20]. Recent study indicated that these polymers could be electrospun into microfiber with nanopores [12]. As we know that the properties of compounds substituted with α-naphthalene and β-naphthalene are different, we think that if β-naphthyl groups are introduced into the poly(aryl ether) chain, the properties of the polymers may be enhanced. In order to further study poly(aryl ether)s with pendant naphthyl groups, two novel poly(aryl ether)s were synthesized by using bis(3,5-dimethyl-4-hydroxyphenyl)-β-naphthyl methane and 4,4′-difluorobenzophenone or bis(4-fluorophenyl) sulfone through nucleophilic aromatic substitution. The thermal stabilities and solubility were investigated. In addition, these polymers could be made into fibers and the morphologies of the fibers were also characterized.

2. Experimental Section

2.1. Materials

Bis(3,5-dimethyl-4-hydroxyphenyl)-β-naphthyl methane, 4,4′-difluorobenzophenone, bis(4-fluorophenyl) sulfone, 3-mercaptopropionic acid, and sulfuric acid (60%) were purchased from commercial sources and used as received. Toluene was dried with sodium wire and DMAC was dried with 4 Å molecule sieves prior to use. Anhydrous potassium carbonate was dried at 300°C for 24 h in furnace prior to use.

2.2. Characterization and Methods

1H-NMR spectra, reported in ppm, were recorded on a Varian 400 Hz NMR instrument using DMSO-d6 or chloroform as the solvent and tetramethylsilane (TMS) as the internal standard. The thermal stability of the polymers was evaluated on a Perkin-Elmer TGA/DTA 6300 at a heating rate of 20°C/min under nitrogen. A Perkin-Elmer DSC-7C calorimeter was used to measure the at a heating rate of 20°C/min under nitrogen. The average molecular weights of the polymers were estimated by a Waters 510 HPLC gel permeation chromatography (GPC) system equipped with 5 μm phenol gel columns (linear, 4 × 500 Å) arranged in series using polystyrene as the standard. Microscopic surface morphology of polymer fiber was studied with a JEOL JSM-5610 scanning electron microscope (SEM). Water contact angles of the polymer films on a glass slide were measured with a 59980-35 contact angle analyzer from COLE-PARMER. Melting points were taken on a XT4A melting point apparatus.

2.3. Syntheses of Monomer 1 and Polymers 2

As depicted in Scheme 1, bis (3,5-dimethyl-4-hydroxy phenyl)-2-naphthyl methane (monomer 1) was synthesized. To a 100 mL three-neck round bottom flask, equipped with a reflux condenser, magnetic stirrer, nitrogeninlet, and a drop funnel, 2-naphthaldehyde (15.6 g, 0.1 mol), 2,6-dimethylphenol (36.6 g, 0.3 mol), 40 mL of toluene were introduced. A portion of 10 mL of 60 wt% H2SO4 with 5 drops of 3-mercaptopropionic acid was added dropwise at room temperature for 30 min. The reaction mixture was heated at 50–55°C, stirring for 12 h, until the viscous pink precipitation was produced. The resulting mixture was washed with water 3 times and small amount of toluene 2 times and then recrystallized with toluene 2 times. Finally, we get light-yellow crystal. After filtration, the precipitation was dried at 30°C under vacuum for 24 h. Melting point () was 166-167°C.

353540.sch.001
Scheme 1: Syntheses of monomer 1 and polymers 2.

The structure of the monomer was confirmed by 1H NMR spectra (Figure 1). 1HNMR (DMSO-d6, δppm): 2.102 (s, 12H), 5.399 (s, 1H), 6.688 (s, 4H), 7.295–7.299 (d, 1H), 7.446–7.512 (m, 3H), 7.743–7.845 (m, 3H), 8.097 (s, 2H). Elemental. analysis: calculated for C27H26O2 (382.49): C, 84.78; H, 6.85. Found: C, 84.67; H, 6.80.

353540.fig.001
Figure 1: 1H NMR spectrum of monomer 1 in DMSO-d6.

The poly(aryl ether)s were prepared as depicted in Scheme 1. To a 25 mL three-neck round bottom flask equipped with a part flow arrangement and condenser under nitrogen. 4,4′-difluorobenzophenone (0.218 g, 1.0 mmol) or bis(4-fluorophenyl) sulfone (0.254 g, 1.0 mmol), bisphenol monomer 1 (0.382 g, 1.0 mmol), anhydrous potassium carbonate (0.208 g, 1.5 mmol), DMAc (2.0 mL), and toluene (5 mL) were carefully introduced. The reaction mixture was first heated at 140–150°C for 4 h to remove the water produced by azeotropic dissolution. Then the temperature was increased to 170–180°C and this temperature was kept for 2-3 h. After it was cooled, the resulting mixture was diluted with 2 mL DMAc and poured into 100 mL methanol containing 2 mL of concentrated HCl slowly to precipitate white nodular solid. The white solid polymer was washed with methanol. After drying, the polymer was dissolved in 50 mL chloroform and filtered through a funnel. The filtrate was concentrated to about 7 mL and then added dropwise into 100 mL methanol to precipitate out the white polymer. After filtration, the precipitation was dried at 120°C under vacuum for 24 h (yield: 92%).

The structure of the polymers was confirmed by 1HNMR spectra (Figure 2). 1HNMR (CDCl3, δppm): polymer 2a: 2.080 (s, 12H), 5.608 (s, 1H), 6.824–6.845 (m, 4H), 6.919 (s, 4H), 7.341–7.362 (d, 1H), 7.446–7.467 (m, 2H), 7.531 (s, 1H), 7.746–7.768 (m, 5H), 7.814 (m, 2H); polymer 2b: 2.007 (s, 12H), 5.575 (s, 1H), 6.823–6.845 (m, 4H), 6.880 (s, 4H), 7.300–7.325 (d, 1H), 7.449–7.491 (m, 3H), 7.740–7.783 (m, 5H), 7.902–7.907 (m, 2H).

353540.fig.002
Figure 2: 1H NMR spectrum of polymers 2 in CDCl3.
2.4. Electrospinning Setup

The condition of electrospinning at the room temperature was illustrated as follows: the polymers were dissolved in CHCl3 with a dissolvability of 7.5 wt% (polymer 2a) and 6 wt% (polymer 2b), respectively. The solutions were placed in a syringe with metallic needle (inner tip diameter of 1 mm) and a grounded aluminum sheet (thickness, 0.02 mm) was used as the collector. The distance between the spinneret and collector plate was 15 cm. The voltage was 30 kV. The ejection rate of the solution was 5 mL/h. The distance between the tip of the syringe (anode) and the surface of collector (cathode) was 15 cm. The applied direct current voltage was 30 kV. The ejection rate of the solution from the syringe was kept at 5 mL/h and the electrospinning process was carried out in air.

3. Results and Discussion

3.1. Thermal Properties and Hydrophobicity

Thermal properties of the polymers were given in Table 1 and Figure 3. The polymers exhibited excellent thermal properties with 5% mass loss at °C and high of °C. Compared to the results of the polymers containing α-naphthalene groups [20], the slightly raised due to the introduction of β-naphthalene group. With the introduction of bulky β-naphthalene group in the polymer side chain, the chain segment movement steric hindrance increased, so that the of the polymer containing β-naphthalene group increased. The of the polymer 2b is significantly higher than that of polymer 2a due to the introduction of the sulfone group. Similar with the polymers containing α-naphthalene groups, the polymers containing β-naphthalene group failed to show the melting points. This indicated they were amorphous in nature. The WAXD spectra showed a diffuse scattering peak from 12° to 25° with no crystallization peak and further confirmed the amorphous nature.

tab1
Table 1: Molecular weights and thermal properties of polymers.
353540.fig.003
Figure 3: TGA curves of polymers 2.

The contact angles both for water and glycerol on polymer films and fiber membranes were measured. The contact angles on both of the fiber membranes were about 120° (part of the contact angles were shown in Figure 4), however, on the films only around 90°. It indicated that the hydrophobicity of poly(aryl ether)s was improved by electrospinning, because the surface free energy of fibers was much higher than that of films.

353540.fig.004
Figure 4: The profiles of a droplet on the polymer 2a surface.
3.2. Solubility and Morphology

The polymers were soluble in common organic solvents, such as CHCl3, CH2Cl2, THF, DMAc, and DMSO, and could be electrospun into microfiber with lots of nanopores. The scanning electron micrographs of polymers 2a and 2b fibers were shown in Figures 5 and 6, respectively.

353540.fig.005
Figure 5: Scanning electron micrographs of polymer 2a fiber.
353540.fig.006
Figure 6: Scanning electron micrographs of polymer 2b fiber.

The SEM of the polymer fibers showed that the fibers were all ribbon-shaped, and the average diameters of polymers 2a and 2b fibers were about 1 μm and 5 μm, respectively. These poly(aryl ether) fibers are not solid; there are a lot of pores, even the fibers are hollow. Moreover, there were lots of nanopores on the poly(aryl ether) fibers, and many nanopores are communicated with the internal. The nanopores were probably produced by the rapid evaporation of chloroform solvent.

4. Conclusion

The novel poly(aryl ether)s containing β-naphthalene pendant group were successfully synthesized. These polymers had excellent thermal stabilities and good solubility. The fibers with many nanopores that were produced by electrospinning exhibited high hydrophobicity. The polymers could be potentially used as high temperature materials, waterproof materials, and transport carriers.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

The authors would like to thank the National Nature Science Foundation of China, China (nos. 51171117, 51003060, and 51101103) and Shenzhen Sci & Tech research Grants (JCYJ20130329105010137, JC2011042100070A, and ZYC201105170225A) for their financial support.

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