Abstract

Walnut shell (WS), as an economic and environmental-friendly adsorbent, was utilized to remove methylene blue (MB) from aqueous solutions. The effects of WS particle size, solution pH, adsorbent dosage and contact time, and concentration of NaCl on MB removal were systematically investigated. Under the optimized conditions (i.e., contact time ~ 2 h, pH ~ 6, particle size ~ 80 mesh, dye concentration 20 mg/L, and 1.25 g/L adsorbent), the removal percentages can achieve ~97.1%, indicating WS was a promising absorbent to remove MB. Other supplementary experiments, such as Fourier transform infrared spectroscopy (FTIR), dynamic light scattering (DLS), and Brunauer-Emmett-Teller (BET) method, were also employed to understand the adsorption mechanisms. FTIR confirmed that the successful adsorption of MB on WS particles was through functional groups of WS. Using DLS method, the interactions between WS particles and dyes under various pH were investigated, which can be ascribed to the electrostatic forces. Kinetic data can be well fitted by the pseudo-second-order model, indicating a chemical adsorption. The adsorption isotherms were well described by both Langmuir and Freundlich models. Dubinin-Radushkevich model also showed that the adsorption process was a chemical adsorption. Thermodynamic data indicated that the adsorption was spontaneous, exothermic, and favorable at room temperature.

1. Introduction

Dyes have been widely used in various fields, such as textile, paper, rubber, plastic, leather, cosmetic, food, and drug industries. However, the extensive use of dyes produces a large amount of dye wastewater, which threatens our environment. What is more, most of the dyes or their metabolites are toxic and some of them are considered carcinogenic for human health [1, 2]. Therefore, it is imperative to treat the dye wastewater before releasing it into the groundwater [3, 4].

The removal of dyes from wastewater has been extensively studied for decades, and many technologies have been developed, including oxidative degradation [5], biochemical degradation [6, 7], photodegradation [8, 9], electrocoagulation [10], electrochemical degradation [11], and adsorption [12, 13]. Among these methods, adsorption has been found to be one of the most well-known and economic techniques for dye removal due to its easy operation, high efficiency, low cost, and recyclability [14]. Most recently, much attention has been paid to the development of crude biomass materials, such as peanut husk [15], coconut husk [16], potato peel [17], rice husk [18], and pomegranate peel [19], for the removal and separation of dyes from the wastewater.

Walnut shell (WS), as an abundant agricultural by-product, has good chemical stability and mechanical strength. Meanwhile, WS can be easily grinded into particles with desired particle sizes, and grinded WS has been demonstrated to be an effective absorbent for the removal of organic pollutants [20], heavy metals [21, 22], malachite green [23], and reactive brilliant red (K-2BP) [24]. However, to the best of our knowledge, few studies have been conducted to utilize walnut shells (WS) to remove methylene blue (MB) from aqueous solution. In this study, WS was used to investigate its capabilities to remove methylene blue (MB) from the aqueous solution for the first time, aiming to develop the efficient and low-cost treatment of methylene blue as well as promote the resource utilization of walnut shell.

To fill these information gaps, the objectives of this study were 3-fold: () batch adsorption experiments were conducted to measure the removal percentages of MB by WS particles with different sizes, in order to find the most effective WS particles for removing MB from aqueous solution; () batch adsorption experiments were conducted to systematically study the effects of pH, contact time, adsorbent dosage, and initial dye concentration on MB removal; () batch adsorption experiments were carried out for the kinetic under various dye concentrations and thermodynamics studies under various temperatures. Thermodynamic parameters (e.g., , , and ) were calculated, and the results were analyzed to gain the mechanistic understanding of MB removal by WS under various experimental conditions. Some other supplementary techniques, including dynamic light scattering (DLS), Fourier transform infrared spectrometry (FTIR), and Brunauer-Emmett-Teller method (BET), were also utilized.

2. Materials and Methods

2.1. Preparation of Solutions

All the chemicals are of analytical grade. The stock solution of methylene blue (MB) (0.5 g/L) was prepared in distilled water (DI water). The experimental solutions were prepared by diluting the stock solution with the distilled water to the desired concentrations (i.e., 20, 40, 60, 80, and 100 mg/L).

2.2. Preparation of the Adsorbent

Walnut shells (WS) were washed with tap water multiple times, to remove dust and soluble impurities. Then, WS were rinsed with distilled water and dried in an oven at 105°C to constant weight. The dried and cleaned WS were grounded, sieved (20, 60, 80, and 120 mesh), and stored in a desiccator for further use.

2.3. Adsorbent Characterization

The chemical bonding states of WS, before and after MB adsorption, were measured by Fourier transform infrared spectrometry (FTIR) (WQF-520A). The specific surface areas of WS with different sizes (20, 60, 80, and 120 mesh) were measured by nitrogen adsorption using the Brunauer-Emmett-Teller method (V-Sorb2800). Dynamic light scattering (DLS, Zetasizer Nanoseries, Malvern Instruments) was used to measure the zeta potential values () of WS particles in aqueous solutions under various pH conditions [30, 31]. According to previous work, the WS particles of 0.1 g were suspended in DI water (pH was adjusted from 2 to 12 using 0.1 mol/L HCl or NaOH), and the zeta potential measurements were conducted every 1 min for 30 min. The average values and standard deviations of zeta potential values were calculated after the readings became stable [32, 33].

2.4. Batch Adsorption Experiments

Batch adsorption experiments were carried out by mixing a certain amount of MB particles with 20.0 mL MB solution of desired concentrations and then shaking on a platform shaker until the equilibrium was achieved. The effects of the WS particle sizes (20–120 mesh), adsorbent dosages (0.10–2.50 g/L), contact time (0–120 min), initial pH (2–11), initial MB concentration (20–100 mg/L), concentration of NaCl (1, 5, and 10%), and temperature (298, 308, 318, and 328 K) on the adsorption of MB on WS particles were also investigated. After adsorption experiments, the solutions were filtered and the MB concentrations in the supernatant were analyzed using a UV/Vis-DR 3900. The wavelength of 568 nm was chosen, where the maximum absorbance can be achieved.

The adsorption capacity () and MB removal percentage () were calculated as (1) and (2), respectively.where (mg/g) represents the adsorption capacity at time ; and (mg/L) are the MB concentration at initial solution and at time (min), respectively; (L) is the volume of the solution; and (g) is the weight of the WS particles.

3. Results and Discussion

3.1. Characterization of Walnut Shell

Figure 1 shows the FTIR spectrum of walnut shell before and after MB adsorption. Before MB adsorption, the spectrum contained several peaks, corresponding to –OH stretching (at 3422.5 cm−1), C–H stretching (at 2923.7 cm−1), C=O stretching (at 1739.0 cm−1), N–H bending (at 1631.4 cm−1), CH2 deformation (at 1162.3 cm−1), and –COO symmetric stretching (at 1053.9 cm−1). After MB adsorption, the shifts of bands were observed: –OH stretching (at 3428.7 cm−1), C–H stretching (at 2936.1 cm−1), C=O stretching (at 1745.3 cm−1), N–H bending (at 1601.6 cm−1), CH2 deformation (at 1240.2 cm−1), and –COO symmetric stretching (at 1047.7 cm−1). The shifts of these bands indicated MB adsorption onto WS was via functional groups of WS [34].

Table 1 shows the BET-N2 specific surface area of WS particles with different sizes, which was obtained by N2 adsorption and desorption isotherm. Results showed that the surface area of WS increased with the decreasing of WS particle sizes.

3.2. Effect of Particle Size and Contact Time

At the contact time of 2 h, the MB removal percentages (%) of 120, 80, 60, and 20 mesh particles were 98.9, 97.1, 85.1, and 49.0%, respectively (Figure 2), indicating that MB removal percentage (%) increased with the decreasing of WS particle sizes. As discussed earlier, the small particles had higher surface areas than the big particles, which contributed to more available adsorption active sites, thus resulting in higher removal percentages [35]. When the particle size of WS particles reached ~80 mesh, the removal percentage of MB on WS can achieve 97.1%, which met the requirement of dye removal from wastewater [16, 19]. When the particle sizes of WS particles were smaller than 80 mesh (i.e., 120 mesh), the dye removal percentages were similar as 80 mesh; therefore, the particles of 80 mesh were used for the rest of the experiments.

As shown in Figure 2, within the first 30 min, for all particles, the adsorption capacities of MB on WS particles with different sizes significantly increased with the increased contact time. After 30 min, the adsorption processes slowed down until the equilibrium was achieved after 2 h for all particles. Therefore, a contact time of 2 h was chosen as for the following experiments. The adsorption of MB on WS particles occurred very rapidly during the first 30 min due to the sufficient available number of active sites at walnut shell surface; then the adsorption slowed down when the remaining active sites were less available until the equilibrium phase was achieved [36].

3.3. Effect of Initial pH

The aqueous solution pH was found to significantly affect the adsorption capacities of dyes onto adsorbents [12]. Accordingly, the adsorption capacities of MB on WS were investigated under various aqueous solution pH. Figure 3 shows that, under acidic conditions (pH = 2~5), MB dye removal percentage (from 67.8 to 98.6%) and (from 10.84 to 15.78 mg/g) on WB increased significantly with pH increasing, while under base conditions (pH = 6~11), MB dye removal percentage (from 98.7 to 99.5%) and (from 15.79 to 15.95 mg/g) on WB were similar.

The differences in adsorption behavior under various pH values can be explained well from the electrostatic forces between the surface charge of WS particles and MB dyes. The zeta potentials (ζ) of WS under varying pH values are shown in Table 2. Results showed that the WS particles were all negatively charged under our pH conditions (pH = 2~11). However, the WS surface was significantly less negatively charged at lower pH than at higher pH. Therefore, there was less electrostatic attractive force between the dye cations and the adsorbent surface, which can result in lower adsorption capacity at lower pH. Also, under acidic conditions, large amounts of H3O+ ions existed, which can compete with dye cations adsorbing on the active sites of WS, resulting in the significant decreasing in the amount of adsorbed dye.

To sum up, the adsorption capacities of WS particles for MB were highly dependent on solution pH. In order to get high removal rates of MB dyes, the pH of above 6 of aqueous solutions was suggested. The pH value of MB initial solution was measured to be ~6.15, and MB solutions without adjusting pH were used for studying the effect of adsorbent dosage as well as the kinetic and thermodynamic studies.

3.4. Effect of Adsorbent Dosage

The effect of walnut shell dosage on the MB removal percentage (%) was examined for a contact time of 2 h. As shown in Figure 4, MB dye removal percentage (%) at equilibrium increased from 26.8 to 99.8% with the increasing of the adsorbent dosage from 0.10 to 1.25 g/L. Above 1.25 g/L of adsorbent dose, the dye removal percentage did not significantly improve, which indicated that the removal percentage of MB by WS particles reached an optimal value at 1.25 g/L. With the increasing of adsorbent dosage, more adsorption sites are available. When the adsorption equilibrium was reached, all the available adsorption sites of WS particles were almost saturated with MB; therefore, any further increase of adsorbent dose only slightly affected the removal percentage of MB by WS particles. Accordingly, considering both the high removal percentage and low cost, the optimal adsorbent dose value of 1.25 g/L was selected to carry out the following kinetic and thermodynamic adsorption experiments.

3.5. Kinetic Analysis

The kinetic experiments were conducted at the optimal conditions (pH ~ 6, 1.25 g/L WS particles with 80 mesh, and contact time of 2 h) under various dye concentrations (i.e., 20, 40, 60, 80, and 100 mg/L). The kinetics of MB adsorption onto WS particles were investigated using three common models, being pseudo-first-order model (3), pseudo-second-order model (4), and intraparticle diffusion model (5), respectively.where (mg/g) and (mg/g) represent the adsorption capacities at time and at equilibrium, respectively; (g/(mg·min)), (g/(mg·min)), and (g/(mg·min1/2)) are the first-order, second-order, and intraparticle diffusion rate constants, respectively; is the intercept of intraparticle diffusion model.

The fitting results are summarized in Figure 5 and Table 3. For all dye concentrations (20, 40, 60, 80, and 100 mg/L), the correlation for pseudo-second-order model (>0.998) was much larger than that for the pseudo-first-order model (<0.697), indicating that MB adsorption onto WS can be described as pseudo-second-order model. Furthermore, the adsorption capacities calculated by pseudo-second-order model were close to those determined by the experiments. Contrarily, the adsorption capacities calculated by pseudo-first-order model were quite different with the experimental data. Therefore, we concluded that MB adsorption on WS can be described as pseudo-second-order model, which indicated that the adsorption of MB on WS can be described as chemical adsorption [18, 37].

For the intraparticle diffusion model, none of the regions has values equal to zero, indicating that these lines did not pass through the origins. This suggested that intraparticle diffusion was present but may not be the rate limiting step [38].

3.6. Adsorption Isotherms

Three commonly used models (i.e., Langmuir, Freundlich, and Dubinin-Radushkevich (D-R)) were utilized to analyze the adsorption isotherms of MB on WS particles under varying temperature (i.e., 298, 308, 318, and 328 K). The Langmuir model assumes that a monolayer adsorption on a surface with a finite number of identical sites occurred, all the sites are energetically equivalent, and there is no interaction between the adsorbed molecules [39]. The Freundlich model is a semiempirical equation based on the adsorption on a heterogeneous surface [40]. The D-R model is often used to determine whether a sorption process is chemical or physical sorption [41]. Equations (6)–(8) are mathematical models corresponding to these three sorption isotherms, respectively.where is the maximum adsorption capacity at equilibrium (mg/g); is the Langmuir constant reflecting the energy of the adsorption (mg/L); is Freundlich constant implying sorption intensity; is Freundlich constant indicating the adsorption capacity; is coefficient relating to the mean free energy during sorption process; is the Polanyi potential and . The activation energy () can be computed using the following relationship:

Adsorption isotherms of MB on WS are summarized in Figure 6 and Table 4. The isotherms fitted well with both the Langmuir and the Freundlich models. The value of and for the adsorption decreased with the increasing of temperature, indicating that the adsorption of MB on WS particles was exothermic. According to the literature, when 0.1 < ≤ 0.5, adsorption is easy; when 0.5 < ≤ 1, the adsorption is difficult; when > 1, the adsorption is quite difficult [42]. In this study, the values were in the range of 0.102 to 0.464, indicating that the MB could be easily adsorbed by walnut shell particles. For the D-R model, the value can be used to evaluate the sorption properties. If > 8 kJ/mol, there must be a chemical reaction; then if < 8 kJ/mol, there must be a physical adsorption [41]. In our experiments, through D-R isotherm simulation, the values of MB adsorption on WS particles were 12.64~22.44 kJ/mol, implying that the main mechanism for the adsorption was a chemical reaction.

3.7. Thermodynamic Parameters

Thermodynamic parameters (i.e., Gibbs free energy (), enthalpy (), and entropy ()) of MB adsorption on WS under different temperatures (i.e., 298, 308, 318, and 328 K) were calculated using the following equation [43, 44]:where is the equilibrium constant, is the dye concentration adsorbed by the adsorbent at equilibrium (mg/g), and is the dye concentration remaining in solution (mg/L) at equilibrium. and values were obtained from the slope and intercept of linear Van’t Hoff plots of versus . Table 5 summarizes the values of the thermodynamic parameters for MB adsorption on WS particles.

The values of at different temperatures (298, 308, 318, and 328 K) were all negative, indicating the spontaneous nature of the adsorption process. The decrease in with increasing temperature showed that the adsorption was more favorable at room temperature (298 K). The value of was positive, indicating that there was a decrease in the randomness in the system solid/solution interface during the adsorption process. The enthalpy () of the process was negative indicating that the adsorption was exothermic. Through the thermodynamic analysis, we concluded that the adsorption of MB onto walnut shell powder was favorable at room temperature. Our studies might have significant implications for industrial applications, as high removal efficiency of MB by WS particles can be easily achieved without any temperature control processes.

3.8. The Effect of Common Salt

The MB removal percentages (%) were measured in the absence and presence of NaCl (i.e., 1, 5, and 10%). As shown in Figure 7, in the absence of NaCl, MB dye removal percentage (%) at equilibrium can reach 98.2%. By comparison, MB dye removal percentage (%) at equilibrium decreased to 88.5%, 75.3%, and 51.0% in the presence of 1, 5, and 10% NaCl, respectively. Therefore, we concluded that MB dye removal percentages decreased with the increasing of NaCl concentrations.

The different adsorption behaviors of MB dye on WS particles might be explained by the electrostatic forces between the WS particles and MB dyes. As discussed before, WS particles were negatively charged under our experimental conditions. In the presence of Na+, the surface charge of WS particles became less negatively charged. Therefore, less attractive forces existed between the less negatively charged WS particles and dye cations, resulting in less MB removal percentages. Also, the presence of Na+ ions can compete with the adsorption of dye cations on the active sites of WS, which resulted in the significant decreasing in MB removal percentages.

3.9. Comparison of WS Adsorption Capacity with Other Adsorbents

The maximum adsorption capacity () of MB dye on WS can reach 51.55 mg/g under the optimal conditions (i.e., contact time ~ 2 h, pH ~ 6, particle size ~ 80 mesh, and 1.25 g/L adsorbent). Table 6 listed the maximum adsorption capacity () of some environmental-friendly and low-cost adsorbents for MB dye [2529]. We found that the maximum adsorption capacity ( = 51.55 mg/g) of MB dye on walnut shell (WS) was much higher than that of most of the low-cost adsorbents (e.g., orange peel, wheat shells, and rice husk), indicating that WS was a very promising and environmental-friendly adsorbent.

4. Conclusions

Our study proposed to use an economic and environmental-friendly walnut shell as the adsorbent to remove methylene blue for the first time. The effects of particle size, contact time, pH, adsorbent dosage, and the concentration of salt (NaCl) were investigated. By utilizing FTIR, the successful adsorption of MB on WS particles was confirmed to occur through functional groups. BET analysis showed that smaller particles have larger surface area than the bulk particles, resulting in more active adsorption sites, thus significantly improving the removal percentages. The solution pH was found to be a very important factor controlling the adsorption processes: the adsorption was favored under base conditions (pH > 6). This can be explained by the electrostatic forces between WS particles and WB dyes. DLS results showed that WS surfaces were all negatively charged, while the surface of WS under base conditions was more negatively charged than under acidic conditions. Therefore, under base conditions (pH > 6), more attractive forces existed between cationic MB dyes and WS particles, resulting in more adsorption of MB on WS particles. The presence of NaCl was found to decrease the adsorption capacity of WS for MB due to the adsorption of Na+ on WS particle surfaces. Under the optimized experimental conditions, the removal efficiency of 97.1% for MB by WS can be achieved, indicating that walnut shell was a promising and environmental-friendly adsorbent to remove cationic dyes.

To further understand the adsorption mechanisms, this study also systematically investigated the adsorption of MB on walnut shell from both kinetic and thermodynamic analysis. From the kinetic view, the rapid adsorption process fitted well with the pseudo-second-order kinetic model within the dye concentrations range investigated, indicating the adsorption process was a chemical adsorption. Intraparticle diffusion model showed that intraparticle was present but may not be the rate limiting factor. The positive correlation coefficient suggested that MB adsorption on WS could be best described by both the Langmuir isotherm ( > 0.97) and the Freundlich isotherm ( > 0.96). D-R model also showed that the main mechanism for MB sorption was a chemical reaction. From the thermodynamic view, the adsorption process was spontaneous and exothermic. Meanwhile, the adsorption was favored at room temperature, which can be used in various industrial applications.

Conflicts of Interest

The funding did not lead to any conflict of interests regarding the publication of this manuscript.

Acknowledgments

This work was supported by the National Natural Science Foundation of China (no. 31671930), the Natural Science Foundation of Hebei Province (no. B2016204136), and the Program of Study Abroad for Young Teachers by Agricultural University of Hebei and Science & Engineering Program by Agricultural University of Hebei (no. LG20150402).