Abstract

The nanomagnetic carrier (Fe3O4@SiO2@p(GMA)) was prepared by atom transfer radical polymerization, and then, the free phospholipase C (PLC) was immobilized on it proved by the results of FT-IR analysis. The enzyme loading was 135.64 mg/g, the enzyme activity was 8560.7 U/g, the average particle size was 99.86 ± 0.80 nm, and the specific saturation magnetization was 16.00 ± 0.20 emu/g. PLC-Fe3O4@SiO2@p(GMA) showed the highest activities at the pH of 7.5, and tolerance temperature raised to 65°C in soybean lecithin emulsion. Enzymatic degumming with PLC-Fe3O4@SiO2@p(GMA) under the conditions of the enzyme dosage of 110 mg/kg, reaction temperature of 65°C, pH of 7.5, and reaction time of 2.5 h resulted in residual phosphorus of 64.7 mg/kg, 1,2-diacylglycerol (1,2-DAG) contents of 1.07%, and oil yield of 98.1%. Moreover, PLC-Fe3O4@SiO2@p(GMA) still possessed more than 80% of its initial activity after 5 cycles.

1. Introduction

Soybean crude oil generally contains 3% of phospholipids. These need to be removed in the degumming process. The purpose of degumming removes colloidal impurities in crude oil improving the quality of it, building a good foundation for the subsequent processes [1, 2]. Phospholipids in soybean crude oil are divided into hydratable phospholipids (HPs) and nonhydratable phospholipids (NHPs). There are some differences in properties and removal process between them. HP is relatively easy to remove, while NHP is difficult to remove by water degumming [3]. In order to reduce the phosphorus content in crude oil, many factories add a large amount of phosphoric acid and alkali to remove the phospholipids, producing a lot of waste liquid, polluting the environment, and increasing the cost of oil degumming. However, enzymatic degumming effectively removes NHP from crude oil [4].

Phospholipases A1 (PLA1) cleaves the sn-1 ester bond of phospholipids that hydrolyzes NHP, but lysophospholipids undergo transacylation decreasing its enzymatic hydrolysis efficiency during the hydrolysis of PLA1. Phospholipases A2 (PLA2) targets the sn-2 ester of phospholipids, but its enzyme activity is lower than PLA1 and the free fatty acids produced by PLA2 increase the acid value of soybean oil [5]. Phospholipase C (PLC) hydrolyzes the sn-3 phosphate ester bond on the glycerol side, yielding a 1,2-DAG that retains in the oil to improve oil yield and the free head group [6], so it has a good application prospect in enzymatic degumming.

The free enzyme is sensitive to temperature and pH and easily denatured under the conditions of strong acid or alkali in the process of degumming, thereby reducing the enzymatic efficiency of free enzyme. It is difficult to separate from the reaction system, and the purification procedure of it after separation is complex and expensive, which limits the application of free enzymes in oil degumming. These drawbacks can generally be overcome by immobilization. The immobilization of free enzyme improves its tolerance, stability, and easy separation from the product, and realizes the recovery and reuse of the enzyme [7]. Enzyme immobilization methods mainly include entrapping, adsorption, covalent bonding, and cross-linking methods. The carrier materials of immobilized enzyme include natural polymer materials, synthetic polymer materials, inorganic materials, and composite materials.

As a part of immobilized enzyme, the structure and properties of carrier materials have great influence on the properties of immobilized enzyme. Therefore, many scholars have been working on the carrier material since the rise of immobilizing technology. Yu et al. found that PLA1 was immobilized on different high molecular materials such as calcium alginate, calcium alginate-chitosan, and calcium alginate-gelatin and its catalytic performance was improved, but the viscosity of the reaction system increased due to the formation of oil residue. It brings difficulties to the separation of immobilized PLA1 [8]. Magnetic polymer microspheres are a new type of functional biopolymer material. They are made up of magnetic materials and polymer materials, which can ensure the catalytic performance of free enzyme and the rapid separation of enzyme from the reaction system, having been widely studied. Magnetic materials generally include Fe3O4, CoFe2O4, Pt, Ni, and Co. Among them, Fe3O4 is widely studied. It combines with other modifiers to complete its surface modification so that new physical and chemical properties are more suitable for magnetic immobilization of enzymes. After magnetic immobilization of PLA1 by Yu et al., the separation of magnetic immobilized enzyme from the reaction system was better than that of PLA1 immobilized on polymer material [9]. Therefore, compared with polymer materials, magnetic polymer microspheres had more advantages in immobilizing enzyme.

The operational stability of the enzyme was generally improved after magnetic immobilization. Lipase and α-amylase were immobilized on magnetic carriers by Xie et al.; the thermal stability, pH stability, and storage stability of enzymes were significantly enhanced [10, 11]. Magnetic immobilized enzyme can be oriented to replace the traditional mechanical stirring under external magnetic field, avoiding the loss of enzyme on the magnetic carrier caused by mechanical stirring to improve the catalytic efficiency of immobilizing enzyme. At the same time, it can be quickly separated from the reaction system and is easy to operate. Cao et al. combined chitosan with magnetic material to immobilize papain. The results showed that the immobilized enzyme had high catalytic efficiency and was easy to separate [12]. Therefore, enzyme immobilized on a magnetic carrier can be applied to a magnetic fluidized bed, and it is easier to realize industrial continuous degumming [13].

At present, the study of PLC in oil mainly focuses on the application of free PLC in oil degumming. No article has studied the magnetic immobilization of PLC. This is the first report on magnetic immobilized PLC. In this work, a layer of SiOx was coated on Fe3O4, and then, (3-aminopropyl)triethoxysilane (APTES) was used to modify the surface and attached to glycidyl methacrylate (GMA) polymer to prepare Fe3O4@SiO2@p(GMA) magnetic carrier. The free PLC was immobilized on the carrier, and its characteristic absorption peak, morphological structure, particle size, and specific saturation magnetization were characterized. The enzymatic characteristics of magnetic immobilized PLC were studied, and the effect of soybean oil degumming was also investigated. It provides a theoretical basis for the application of magnetic immobilized PLC in a magnetic fluidized bed.

2. Materials and Methods

2.1. Materials

PLC, with a phospholipase activity of 17000.2 U/g, was purchased from DSM (Shanghai, China). Soybean crude oil was provided by Jiusan Group (Harbin, China) with an original phosphorus content of 802.6 mg/kg. p-Nitrophenylphosphorylcholine (p-NPPC), phosphatidylcholine (PC), and 1,2-DAG with purities greater than 98% were purchased from Sigma Chemical Ltd. (St. Louis, MO, USA). All other analytical-grade regents were from Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China).

2.2. Synthesis of Fe3O4@SiO2@p(GMA)

Fe3O4 nanoparticles were prepared by chemical coprecipitation [14], the silica-coating procedure was performed by the Deng et al. [15], and APTES-modified Fe3O4/SiOx nanoparticles were made by Lei et al.’s method [16]. Preparation of Fe3O4@SiO2@p(GMA) with reference to Lei et al. [16] and detailed steps are as follows: 2 g of Fe3O4/SiOx-g-APTES were dispersed into 30 mL of toluene containing 4 mL of triethylamine under stirring in an ice bath. A solution of 4 mL chloroacetyl chloride and 8 mL toluene was added into the dispersoid after cooling the mixture to 0°C. The mixture was stirred for 10 h at room temperature. The nanoparticles were separated with a magnet, washed with toluene and ethanol, and then dried under vacuum. 0.5 g of the above-prepared particles was dispersed in 20 mL of dimethylformamide (DMF)/water (1 : 1, mL : mL). Nitrogen was pumped into the mixture to remove oxygen for 30 min, and then [GMA]/[CuCl]/[CuCl2]/[2,2′-bipyridyl](100 : 1 : 0.2 : 2) was added. The mixture was stirred with 20 r/min at room temperature for 12 h and extracted thoroughly with acetone for 48 h after the reaction; then, the samples were vacuum-dried at room temperature for 24 h.

2.3. Immobilization of PLC

The epoxy group of Fe3O4@SiO2@p(GMA) forms a covalent bond with the amino group on the PLC, completing the immobilization of the PLC [16]. 1.0 g Fe3O4@SiO2@p(GMA) was immersed in phosphate buffer (0.1 mol/L, pH = 7) at room temperature for 24 h. After magnetic separation, the magnetic carriers were transferred into PLC solution (0.02 g/mL, pH = 7) and stirred at 55°C for 5 h. The magnetic immobilized PLC was separated and washed with phosphate buffer (0.1 mol/L, pH = 7) three times to prepare PLC-Fe3O4@SiO2@p(GMA). PLC-Fe3O4@SiO2@p(GMA) was preserved at 4°C. The enzyme loading of PLC-Fe3O4@SiO2@p(GMA) was detected as described by Soozanipour et al. [17].

2.4. Characterization

Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) were characterized by Fourier-transform infrared spectrophotometer (FT-IR), X-ray diffraction (XRD), scanning electron microscope (SEM), laser particle size analyzer, and vibrating sample magnetometer (VSM).

2.5. Determination of PLC Activity

Refer to the method of Jiang et al. [18]. 1 U/mL of PLC was defined as the amount of enzyme solution needed to produce 1 nmol nitrophenol per minute by the hydrolysis of p-NPPC at the temperature of 36°C and the pH of 7.2. One hundred microliters of the PLC enzyme solution were added to 2 mL of p-NPPC solution, which contained 10 mmol/L p-NPPC, 250 mmol/L tris-HCl (pH 7.2), 60% sorbitol, and 1 mmol/L·ZnCl2, in a test tube. The tube was incubated at 37°C for 30 min. Substrate hydrolysis was quantified by measuring absorbance at 410 nm. The activity of PLC was calculated as follows:where is the absorption value at 410 nm and is the time (in minutes) used in the substrate hydrolysis reaction. The conversion factor 1.3636 × 103 was calculated based on the standard curve of nitrophenol.

2.6. Enzymatic Characteristics of Magnetic Immobilized PLC: Effect of pH and Temperature on the Relative Activity of Magnetic Immobilized PLC

Several 4 g/100 g soybean lecithin emulsions were prepared in 0.1 mol/L phosphate buffer with different pH values. The temperature was 55°C, and the amount of free PLC or PLC-Fe3O4@SiO2@p(GMA) was 2.7 mg/kg or 110 mg/kg, respectively. The effect of pH, which in the range of 5.0–8.5, on the relative activity of free PLC and PLC-Fe3O4@SiO2@p(GMA) was studied. The effect of temperature on the relative activity of free PLC and PLC-Fe3O4@SiO2@p(GMA) was determined using a 4 g/100 g lecithin emulsion that was soluble in 0.1 mol/L phosphate buffer with the previously determined optimum pH at temperatures ranging from 40°C to 75°C. The highest activity measured over the range of pH and temperatures was designated as 100%, and the activities at other pH and temperatures were calculated as proportions of the highest activity.

2.7. Enzymatic Degumming Process

Crude soybean oil (100.0 g) was heated to 70°C in a water bath, and 0.13 mL of 45% citric acid solution was added under high shear rate (500 rpm) for 20 min. The temperature was decreased to optimum temperature, and a 4% (w/w) NaOH solution was added to adjust the mixture pH. 3 mL deionized water and 110 mg/kg PLC-Fe3O4@SiO2@p(GMA) were added to crude soybean oil. The mixture was incubated with continuous stirring at 150 rpm for 2.5 h. After the reaction, the oil mixture was quickly centrifuged at 10,000 rpm for 10 min. The residual phosphorus content in the oil phase was determined according to Yu et al. [9]. The content changes of 1,2-DAG during reaction process were researched, and the method of determination was referenced [19]. The oil yield after degumming was calculated, and the formula is as follows:where is the quality of oil after degumming, g; is the quality of crude soybean oil, g.

Reusability of PLC-Fe3O4@SiO2@p(GMA) in the process of soybean crude oil degumming was also studied. PLC-Fe3O4@SiO2@p(GMA) was washed with 0.1 mol/L phosphate buffer to its optimum pH to determine the relative enzyme activity after degumming. The ratio of the residual enzyme activity to the initial enzyme activity was the relative enzyme activity.

2.8. Statistical Analysis

All experiments were carried out in triplicate to allow for the calculation of means. Statistical analysis was performed with Origin 8.5 software (OriginLab Ltd., USA).

3. Results and Discussion

3.1. Immobilization of PLC

Fe3O4@SiO2@p(GMA) carrier was prepared by atom transfer radical polymerization. The reaction conditions were reaction temperature 55°C, pH 7.0, and reaction time 5 h. The effect of free PLC dosage enzyme loading and enzyme activity was investigated. The results are shown in Figure 1. When the enzyme dosage was less than 15 mL, enzyme loading and enzyme activity increased with the increase of enzyme dosage. When the enzyme dosage was more than 15 mL, enzyme loading increased slowly and the enzyme activity decreased. If the enzyme loading was high enough, it was likely that some molecules may be packed together and near enough to interact with each other reducing enzyme activity [20]. So, the optimum enzyme dosage was 15 mL, the enzyme loading of Fe3O4@SiO2@p(GMA) was 135.64 mg/g, and the enzyme activity of PLC-Fe3O4@SiO2@p(GMA) was 8560.7 U/g.

3.2. Characterization by FT-IR Analysis and XRD Analysis

The FT-IR analysis results of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) are presented in Figure 2(a). The FT-IR spectroscopy of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) had characteristic absorption peaks at 579 cm−1, 1091 cm−1, 1637 cm−1, and 3450 cm−1, respectively. The absorption peaks at 579 cm−1 belonged to the stretching vibration mode of FeO bonds in Fe3O4. The absorption peak presented at 1091 cm−1 was the stretching vibration of Si-O-Si bonds. The absorption peaks presented at 1637 cm−1 should be the stretching vibrations of -C=O bonds. The absorption peaks presented at 3450 cm−1 were supposed to be the stretching vibration of -OH bonds. The absorption peaks of the PLC-Fe3O4@SiO2@p(GMA) presented at near 1600 cm−1 belonged to the amide band in protein [21]. It showed that the PLC was immobilized.

Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) were analyzed by XRD as shown in Figure 2(b). It is apparent that the diffraction pattern of Fe3O4@SiO2@p(GMA) is close to PLC-Fe3O4@SiO2@p(GMA). This revealed that free PLC immobilized on Fe3O4@SiO2@p(GMA) did not lead to Fe3O4 crystal structure change. However, the intensity of diffraction peak of Fe3O4@SiO2@p(GMA), immobilized with PLC, decreased, which was consistent with the decrease of XRD peak intensity of immobilized enzyme by Pandey et al. [22]. It shows that the interaction between Fe3O4@SiO2@p(GMA) and PLC will have some influence on the structure of Fe3O4@SiO2@p(GMA).

3.3. Morphological Structure and Particle Size Analysis

The morphologies of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) were observed by SEM. The results are shown in Figure 3(a). As shown in Figure 3(a), the ballability of Fe3O4@SiO2@p(GMA) was good and the average size was 90 nm; however, some of them were agglomerated. The smaller the particle size of the nanocarrier is, the more conducive to the immobilization of enzyme was. PLC-Fe3O4@SiO2@p(GMA) also had a good ballability, and the average particle size was about 105 nm as shown in Figure 3(b). Because PLC-Fe3O4@SiO2@p(GMA)’s surface was uneven, this phenomenon increased the surface area of it that loaded more PLC to increase the specific activity and at the same time, increased the chance of contact between enzymes and reactants, reducing the mass transfer resistance caused by product accumulation to a certain extent [23]. Its average particle size was uniform and the diameter of it was larger than that of Fe3O4@SiO2@p(GMA), indicating that the immobilization effect of PLC-Fe3O4@SiO2@p(GMA) was fine.

Determination of particle size of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) by using the laser particle size analyzer is shown in Figure 3(c).

When the laser passes through the moving particles, the light scattering will occur and the frequency of the scattering light will cause Doppler shift. The particle size can be calculated by measuring the spectrum half width of scattered light intensity. In the graph, the average particle size of the Fe3O4@SiO2@p(GMA) was 96.70 ± 1.00 nm, larger than the particle size measured by the SEM, the polydispersity index (PDI) was 0.245, and the particle size distribution range was 55 to 255 nm that had a wide range. The average particle size of PLC-Fe3O4@SiO2@p(GMA) had a concentrated distribution range. 90% of the particles were in the range of 58 to 295 nm. The average particle size was 99.86 ± 0.80 nm that was smaller than the particle size measured by SEM, and PDI was 0.293. The number of particles between 60∼80 nm, 80∼100 nm, 100∼120 nm, and 120∼160 nm were 20%, 35%, 32%, and 14%, respectively, which showed that the particles were concentrated in the area with larger particle size. PLC-Fe3O4@SiO2@p(GMA) was a kind of nanoparticles as a result of its particle size [16].

3.4. Magnetic Analysis

Figure 4 shows that the specific saturation magnetization of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) was analyzed by VSM. The specific saturation magnetization was found to be 19.70 ± 0.60 emu/g and 16.00 ± 0.20 emu/g for Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA), respectively. The specific saturation magnetization of PLC-Fe3O4@SiO2@p(GMA) decreased, and it may be that PLC reduced the specific saturation magnetization of the carrier after immobilizing. However, they could be well magnetized under external magnetic field, which was conducive to regular movement in the magnetic reactor. Remanence and coercivity of Fe3O4@SiO2@p(GMA) and PLC-Fe3O4@SiO2@p(GMA) were almost zero, resulting in them having no remanence and agglomeration when the external magnetic field was removed [24]. The results can realize redispersion and subsequent separation of PLC-Fe3O4@SiO2@p(GMA) in a magnetically fluidized bed.

3.5. Enzymatic Characteristics of Nanomagnetic Immobilized PLC: Effect of pH and Temperature on the Relative Activity of Nanomagnetic Immobilized PLC

The effect of pH on the relative activity of nanomagnetic immobilized PLC was determined, and the results are shown in Figure 5(a). As shown in Figure 5(a), the maximum relative activity of free PLC was obtained at pH 6.5 (12124.7 U/g). PLC-Fe3O4@SiO2@p(GMA) possessed maximum relative activity at pH 7.5 (7547.5 U/g) that retained more than 80% relative activity in the pH range of 6.0–8.5. So, the optimum pH was shifted, and the tolerance pH range was obviously wider than that of free PLC after immobilizing. Magnetic carriers attached to negative charges since a large number of carboxyl groups may have existed on the surface of Fe3O4@SiO2@p(GMA), attracted cations, including H+, and attached them to the surface of the carrier. As a result, the concentration of H+ in the diffusion layer was higher than that in the surrounding solution. The pH in the external solution shifted to alkalinity in order to counteract the microenvironmental effect to make the enzyme show maximum activity. So, the optimum pH of PLC-Fe3O4@SiO2@p(GMA) has a shift toward the alkaline side, which also proves that PLC has been immobilized on Fe3O4@SiO2@p(GMA) [25]. This result is consistent with the migration direction of optimum pH after magnetic immobilization of PLA2 by Qu et al. [26]. When pH was 7.5, the enzyme activity of PLC-Fe3O4@SiO2@p(GMA) was the highest, probably because the pH was close to its isoelectric point, which enhanced its tolerance in the alkaline environment. It may also be that there was a sufficiently stable covalent bond between PLC and Fe3O4@SiO2@p(GMA) to resist the conformation change of PLC and to reduce the dissociation rate of PLC. When pH was greater than 7.5, the reduction of enzyme activity may be due to the abscission of PLC on the carrier. Accordingly, the optimum pH of PLC-Fe3O4@SiO2@p(GMA) was 7.5.

The effect of temperature on the relative activity of nanomagnetic immobilized PLC to hydrolyze soybean lecithin emulsions was determined, and the results are shown in Figure 5(b). The maximum relative activity of free PLC was at 55°C (11043.8 U/g), while that of PLC-Fe3O4@SiO2@p(GMA) was at 65°C (7693.8 U/g) that had more than 80% of the initial activity in the range of 50°C–70°C. It demonstrated that immobilized PLC had a wider tolerance for temperature. Stability of immobilized enzyme depends on the immobilization strategy. Free PLC was connected with Fe3O4@SiO2@p(GMA) in covalent bond and changed the secondary structure of free PLC, increasing the rigidity of PLC structure, changing the conformation of immobilized enzyme that made it more suitable for contact with substrate, reducing the denaturant at high temperature, and improving its thermal stability [27, 28]. Defaei et al. immobilized α-amylase onto naringin functionalized MNPs that exhibited a good thermostability [29]. Candida antarctica lipase B was immobilized on Fe3O4@SiO2@p(GMA); its optimum temperature was increased by 5°C and had higher activities at a wider range of temperatures [30]. The results suggest that the optimum temperature of PLC is increased by 10°C through immobilizing.

3.6. Enzymatic Degumming Process

The content changes of residual phosphorus and 1,2-DAG in reaction are shown in Figure 6. Within 0–1.0 h, the content of residual phosphorus decreased rapidly and nevertheless, the content of 1,2-DAG increased rapidly. There was a slow reduction in residual phosphorus content, but 1,2-DAG content continued to increase at the same time when reaction time was from 1.0 h to 2.0 h. PLC-Fe3O4@SiO2@p(GMA) reacted in crude soybean oil for 2.0 h, and the residual phosphorus and 1,2-DAG were 64.7 mg/kg and 1.07%, respectively. The oil yield after degumming was 98.1%, which was about 1.0% higher than that of water degumming oil [18]. When the reaction time continued to prolong, the change of residual phosphorus and 1,2-DAG was not significant. The main reason was that PLC-Fe3O4@SiO2@p(GMA) hydrolyzed PC and phosphatidyl ethanolamines (PE) to produce 1,2-DAG in crude soybean oil at the beginning of reaction [31], and there was no remarkable change in residual phosphorus and 1,2-DAG on account of the substrate decreased gradually. As clearly seen here, PLC-Fe3O4@SiO2@p(GMA) can be applied to crude soybean oil degumming.

3.7. Reusability of Nanomagnetic Immobilized PLC in Degumming

Reusability of nanomagnetic immobilized PLC in degumming is shown in Figure 7. PLC-Fe3O4@SiO2@p(GMA) had 82.5% relative activity after 5 recycles. The relative activity of it was 73.4% after 6 recycles. So, PLC-Fe3O4@SiO2@p(GMA) exhibited a good reusability. The research of Segato et al. showed that immobilized cellobiohydrolase D (CelD) retained more than 80% of its initial activity after 4 consecutive reuses [32]. The loss of enzyme activity was attributed to the denaturation of PLC in the hydrolysis environment, followed by the mechanical agitation and the collision of magnetic immobilized PLC during hydrolysis, which resulted in the PLC shedding off the carrier [9]. So, magnetic immobilized enzymes have good reusability.

4. Conclusion

In this experiment, the free PLC was immobilized on the Fe3O4@SiO2@p(GMA) carrier. PLC-Fe3O4@SiO2@p(GMA) had high enzyme loading and enzyme activity. It had a good ballability as nanoparticles and high specific saturation magnetization that quickly separated from the reaction system. The enzymatic properties of PLC-Fe3O4@SiO2@p(GMA) showed that the tolerance pH range was widened and the tolerance temperature increased by 10°C. Phospholipids were converted to 1,2-DAG in degumming, which increased the oil yield about 1.0%, and PLC-Fe3O4@SiO2@p(GMA) had good reusability. So, PLC-Fe3O4@SiO2@p(GMA) can be used in the degumming of oil in a magnetic fluidized bed.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

This work was supported by a grant from the National Natural Science Foundation of China (NSFC), “Study on the Mechanism of Nanomagnetic Enzyme Hydrolysis of SoyBean Oil by Multi-Effect Orientation and Biosynthesis of Functional Lipids” (No. 31571880). This work was also supported by a grant from “Rice Bran High-Value Steady-State Processing Technology and Intelligent Equipment Research and Demonstration” (No. 2018YFD0401101).