Abstract

A novel complex [Pb((SePiPr2)2N) (S2CNEt2)] has been synthesized and characterized by microelemental analysis, melting point NMR, and FT-IR spectroscopies. Its crystal structure has also been successfully determined using single-crystal X-ray crystallography. The structure indicates a distorted square pyramidal geometry with the four basal atoms being noncoplanar. The complex was used as a single-source precursor for the deposition of lead chalcogenide thin films on glass substrates at 300, 350, 400, and 450°C by AACVD. The films were characterized by SEM, EDX, and XRD. The XRD peaks matched with cubic PbSe at all temperatures. The SEM micrographs showed the formation of cubes with the lower temperatures (300–350°C) showing well-resolved cubes while with the higher temperatures (400–450°C) showing poorly resolved cubes. The EDX analyses confirmed the formation of PbSe thin films at all the deposition temperatures.

1. Introduction

Flexible lightweight solar cells that are currently being developed have many uses, which makes them very important. Thin-film solar cells have 30 to 100 times less semiconducting materials and are inexpensive to manufacture than the existing silicon-based cells [1].

The chemical vapour deposition of inorganic/organometallic complexes as dual or multiple source precursors is preferred because of its less vigorous processing parameters. The control of the stoichiometry of the thin films deposited is, however, a challenge that sometimes results in film contamination [2, 3]. Single-source precursors are an ideal alternative that addresses this challenge. They have a “built-in” I-III-VI stoichiometry and are well suited for deposition at low temperatures [3, 4].

The single-source routes use a metal-organic/organometallic complex as the precursor for the growth of the target compound at the preferred stoichiometry [5]. There are many advantages with the use of single-source precursors over other sources [68]. These include preformed bonds that exist within the molecule, which will reduce defects in the material produced.

Also, single-source precursors are mostly stable to air with low toxicity and are easy to handle. Their decomposition pathways are often at low temperatures and cleaner, leading to the production of crystalline nanomaterials with very low impurities [9].

Lead sulfide (PbS) is a IV–VI semiconductor that has technological applications such as infrared detectors [10] and absorbers in thin-film solar cells [11, 12]. Lead sulfide semiconductor has a narrow gap [8, 13, 14], which makes it different from other semiconductors. The bandgap of PbS is affected by temperature and particle size [12, 15]. The high sensitivity of the properties of PbS to particle size makes it well suited for nanostructured devices [12]. The multiple exciton generation effects of PbS and PbSe semiconductors [8, 16] make them preferable as solar cell materials [12].

PbS has also been used in sensors, photography, detectors, and optical switches in addition to solar cells [17, 18]. The bandgap of PbS can be tuned easily and thus makes it a good material for studying quantum size effects [14, 19].

Ternary lead chalcogenide nanocrystals (PbSxSe1−x) [2022], in comparison with the binary counterparts PbS [13, 14, 19, 23, 24] and PbSe [25], have not been studied extensively. Ternary semiconductor nanomaterials have distinct properties from the binary compounds. These properties include providing alternatives to bandgap control and have effects on size-dependent quantum confinement. Ternary alloys vary with composition, which makes it possible to tune the bandgap, while their size is maintained.

In this work, [Pb((SePiPr2)2N) (S2CNEt2)] single-source precursor has been synthesized and characterized and used to deposit lead chalcogenide thin films using aerosol-assisted chemical vapour deposition (AACVD). The thin films deposited were found to be mainly PbSe.

2. Experimental

2.1. Materials

[Pb((SePiPr2)2N)2] and [Pb(S2CNEt2)2] were synthesized in the laboratory following the standard reported procedures [13, 2630].

2.2. Instrumentation

The microelemental analysis (CHNS) of the complex was done with a Flash 2000 Thermo Scientific elemental analyser. TGA measurements were carried out using a Seiko SSC/S200 thermal analyser from 30 to 600°C at a heating rate of 10°C min−1 and a nitrogen flow rate of 10 mL/min.

The Bruker AXS D8 diffractometer fitted with Cu-Kα radiation (λ = 1.5418 Å) source at 40 kV and 40 mA at room temperature was used for the powder X-ray diffraction (p-XRD) analyses of the samples. The thin-film samples were scanned from 20 to 80° with a step size of 0.02° and a dwell time of 3 s. The Philips (FEI) XL 30 field-emission gun equipped with a DX4 EDX detector was used for SEM and EDX analyses. Before the SEM and EDX analyses, the samples were carbon-coated using an Edwards coating system E306A. The absorbance measurements were done on the PerkinElmer UV-VIS-NIR lambda 1050 spectrophotometer.

2.3. Synthesis of [Pb((SePiPr2)2N(S2CNEt2)] Complex

In a typical synthesis, equal moles (1 : 1) of the reactant complexes ([Pb((SePiPr2)2N)2] and [Pb(S2CNEt2)2] were dissolved in chloroform in a round-bottom flask and refluxed for two hours. The solution was cooled to room temperature and precipitated with methanol. The precipitate obtained was filtered out of solution and dried under vacuum. Elemental analysis for C17H28N2P2 S2Se2Pb (Mw = 761.66). Calculated: C = 26.81, H = 5.03, N = 3.68, S = 8.42, P = 8.13, and Pb = 27.20%; observed: C = 26.85, H = 5.11, N = 3.71, S = 8.17, P = 8.16, and Pb = 27.01%. 1H NMR (CDCl3): 1.11–1.23 (m, 24H), 1.24–1.27 (m, 6 H), 2.09–2.21 (m, 4 H), 3.69–3.81 (m, 4 H); 31P{1H} NMR (CDCl3): 55.38 ppm (satellite peaks 57.15, 53.97 ppm); 77Se NMR (CDCl3): −175.80, −182.49 ppm; υ(C-N) 1142 cm−1, υ(C-S) 1015 cm−1; melting point = 129–131°C.

2.4. AACVD Procedure

In this procedure, an aerosol is generated from a 200 mmol solution of [Pb((SePiPr2)2N) (S2CNEt2)] in 10 ml tetrahydrofuran using an ultrasonic humidifier (PIFCO ultrasonic humidifier model no. 1077) with argon gas as the inert gas that pushes the aerosol. A quartz tube containing glass substrates of sizes approximately 1 × 3 cm is connected to the flask containing the aerosol through a flexible tube and is placed within a Carbolite tube furnace. Argon gas at a flow rate of 180 cm3/min is passed through the aerosol and the quartz tube, while the aerosol material deposits on the glass substrate at constant temperatures. The depositions were done at temperatures of 300, 350, 400, and 450°C for 30 minutes.

2.5. Single-Crystal X-Ray Diffraction Studies

Single crystals of [Pb((SePiPr2)2N) (S2CNEt2)] suitable for X-ray diffraction studies were obtained by slow evaporation of chloroform/methanol (1 : 2) mixture containing dissolved complex. A Bruker Smart Apex diffractometer fitted with a Mo Kα X-ray source and a CCD collector were used for the determination of the crystal structure. The SHELXTL package version 6.10 was used to calculate the structure. Direct methods were employed and the refinement was done by full-matrix least-squares on F2. The hydrogen atoms were placed at calculated positions and assigned isotropic thermal parameters. Other atoms were refined using anisotropic atomic displacement parameters.

3. Results and Discussion

The single-crystal structure of [Pb((SePiPr2)2N) (S2CNEt2)] has been determined and reported (Figure 1). The geometry at the lead atom in the complex is a distorted square pyramidal with four chalcogenide (S, Se) atoms, forming the base of the pyramid and the lone pair on the lead atom occupying the axial position.

In the complex, the lead atom is coordinated to two sulphur atoms and two selenium atoms, the selenium atoms coming from [Pb((SePiPr2)2N)2] and the sulphur atoms from [Pb(S2CNEt2)2] to form dimeric units. The structure indicates a distorted pyramidal geometry although the basal four atoms are not coplanar. The crystalline phase of the compound has the monoclinic crystal system and (1)/n space group. The crystal structure refinement data are shown in Table 1.

The selected bond lengths and bond angles are shown in Table 2. The Pb-S bond lengths are 2.6317 and 2.9139 Å and within experimental error are significantly different from each other. The bond lengths indicate that one S atom is closely attached to the lead atom to form a relatively strong coordinate bond while the other S atom is relatively distant from the central atom. The structure also shows that the two Pb-Se bonds are significantly longer than the Pb-S bonds. This suggests that the S atoms may be relatively strongly bound to Pb than the Se atoms. The bond length of Pb-Se may be as a result of steric factors since the Se atom has a larger atomic radius compared to the S atom. The Pb-S bond lengths obtained are similar to the ones obtained for lead (II) diethyldithiocarbamate complex [31] and the Pb-Se bond lengths in the complex compared favorably with the Pb[(SePiPr2)2N]2 complex [32].

The average bond angle around the S/Se-Pb-S/Se is 94.62°, which is greater than the value obtained for the lead (II) diethyldithiocarbamate complex (87.85°) and less than the value obtained for Pb[(SePiPr2)2N]2 (103.82°). The S(1)-Pb(1)-S(2) bond angle in our complex (64.61°) was comparable to the one obtained for lead (II) diethyldithiocarbamate complex (64.1°) [31]; however, the Se(1)-Pb(1)-Se(2) bond angle in our complex (99.109°) was greater than the one in the Pb[(SePiPr2)2N]2 complex of 96.05° [32]. These bond lengths and angles indicate a clear distinction between the complex formed and its parent complexes.

3.1. Thermogravimetric Analysis

Thermogravimetric analysis of [Pb((SePiPr2)2N) (S2CNEt2)] showed a two-step decomposition (Figure 2). The onset and endset temperatures for the first decomposition step were 273.14°C and 313.14°C, respectively, with a corresponding weight loss of 23.06%. This could be attributed to the loss of the [CNEt2] moiety and some sulphur gases. The rate of decomposition for the first step was relatively slow with a decomposition temperature of 310.21°C. There was further loss of weight of 11.41% from the endset of the first decomposition and onset of the second decomposition. The unsteady transition is due to the thermal instability of the complex at that temperature. The second decomposition step had an onset temperature of 353.21°C and an endset temperature of 376.23°C. The corresponding weight loss was 32.33%. This could be attributed to the loss of the [iPr2PNPiPr2] moiety. The rate of decomposition for the second step was fast with a decomposition temperature of 373.32°C. A stable residue was obtained at 376°C. The remaining residue for [Pb((SePiPr2)2N) (S2CNEt2)] (33.2%) was lower than the theoretical values of 37.57% and 34.5% for PbS and PbSxSe1−x, respectively. This may be due to the volatility at elevated temperatures (600°C), thereby leading to a further weight loss.

The p-XRD for the thin films deposited from [Pb((SePiPr2)2N) (S2CNEt2)] complex at the selected temperatures (300–450°C) matched mainly with standard lead selenide peaks. There was, however, some slight shift of the shoulders of the peaks from the standard PbSe peaks (shown as vertical lines) at lower temperatures (300–350°C). This shift may be due to the formation PbSxSe1−x at these temperatures; however, the peaks did not match with a standard PbSSe spectrum. A stacked set of p-XRD spectra of the thin films deposited at various temperatures is shown in Figure 3.

Scanning electron microscope (SEM) images of the thin films deposited from [Pb((SePiPr2)2N(S2CNEt2)2)] (Figure 4) showed cubic lead chalcogenide crystals at all the deposition temperatures. Although the lower temperatures (300–350°C) showed poor substrate coverage, the cubes were very uniform and well resolved. Also, the side length of the cubes increased as temperature also increased from 300 to 350°C which was expected. However, at higher temperatures (400–450°C), the image showed almost total coverage of the glass substrate with nonuniformly sized cubes. Generally, the level of size variation was significant. It was as if smaller well-resolved cubes were combined in a nonspecific order to form larger truncated cubes. This observation may be possible due to the increase in surface energy as the particle size decreases.

Energy-dispersive X-ray spectroscopy (EDAX) quantification on the thin films indicated 0.03% sulphur content at 300°C (Figure 5). However, at higher temperatures, there was no sulphur present, leading to the formation of PbSe thin films. The absence of sulphur at 450°C may be as a result of the high temperature breaking the Pb-S bond and thereby causing the sulphur to volatilize [33].

4. Conclusion

A novel complex [Pb((SePiPr2)2N(S2CNEt2)] has been successfully synthesized and characterized. The crystal structure obtained for the complex indicates a distorted square pyramidal geometry, with the central atom (Pb) bonded directly to two sulphur atoms cis to each other and two selenium atoms cis to each other. The complex was used as a single-source precursor to deposit lead chalcogenide thin films by AACVD at 300, 350, 400, and 450°C. The thin films were characterized by using p-XRD, SEM, and EDAX. The thin films formed at all the deposition temperatures were PbSe with traces of sulphur at 300°C.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors wish to thank the Royal Society (London) Leverhulme Africa Award Program for their financial support. The authors sincerely thank Prof. Paul O’Brien, FRS, CBE, of blessed memory for the immense support and guidance he gave for this work.