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Journal of Control Science and Engineering
Volume 2016, Article ID 3075321, 10 pages
http://dx.doi.org/10.1155/2016/3075321
Research Article

Investigations of the Gas-Liquid Multiphase System Involving Macro-Instability in a Baffled Stirred Tank Reactor

1Chair of Process Dynamics and Operation, Berlin Institute of Technology, 10623 Berlin, Germany
2Institute of Heat and Process Engineering, Cracow University of Technology, 31-864 Cracow, Poland
3Evonik Technology & Infrastructure GmbH, Process Technology & Engineering, 45772 Marl, Germany

Received 17 August 2016; Accepted 21 September 2016

Academic Editor: Hongli Dong

Copyright © 2016 Shuo Zhang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Bubble Sauter Mean Diameter (SMD) in gas-liquid multiphase system is of particular interest and the quantification of gas characteristics is still a challenge today. In this contribution, multiphase Computational Fluid Dynamic (CFD) simulations are combined with Population Balance Model (PBM) to investigate the bubble SMD in baffled stirred tank reactor (STR). Hereby, special attention is given to the phenomenon known as the fluid macro-instability (MI), which is a large-scale low-frequency fluid velocity variation in baffled STRs, since the fluid MIs have a dominating influence on the bubble breakage and coalescence processes. The simulations, regarding the fluid velocity, are validated with Laser Doppler Anemometry (LDA) experiments, in which the instant radial velocity is analyzed through Fast Fourier Transform (FFT) spectrum. The frequency peaks of the fluid MIs are found both in the simulation and in the experiment with a high degree of accuracy. After the validation, quantitative predictions of overall bubble SMD with and without MIs are carried out. Due to the accurate prediction of the fluid field, the influence of the fluid MI to bubble SMD is presented. This result provides more adequate information for engineers working in the field of estimating bubble SMDs in baffled STRs.