Abstract

The present study aimed to evaluate whether the total or high substitution of fish meal (FM) and fish oil (FO) by sustainable plant raw materials (plant meal and oils) in long-term feeding for rainbow trout, gilthead sea bream, and common carp can result in spoilage alterations during ice storage. These three species were fed throughout their whole rearing cycle with plant-based diets and compared to counterparts that received FM/FO-based diets or commercial-like diets. Sensory QIM schemes adopted for these species and ATP breakdown products (-value and components) were used to evaluate the freshness. Sensory acceptability of 14, 15, and 12 days was found for rainbow trout, gilthead sea bream, and common carp, respectively. This corresponded to -values of approximately 80%, 35%, and 65% for rainbow trout, gilthead sea bream, and common carp, respectively. No major effect of dietary history on postmortem shelf life was shown for gilthead sea bream and common carp; neither sensory-perceived nor chemical freshness showed diet-related differences. Rainbow trout fed with the plant-based diet exhibited slightly worse sensory freshness than fish fed with FM/FO-based diets, at the end of shelf life. These findings imply that FM and FO can be successfully substituted without major impacts on shelf life of fish.

1. Introduction

In recent years, the aquaculture feed industry has attempted to substitute fish meal (FM) and fish oil (FO) in the feeds with sustainably produced plant raw materials [1, 2]. The need for this substitution was mainly the result of the continuous growth of aquaculture, the limited FM and FO resources, and the increasing global needs in seafood [3, 4].

Rainbow trout (Oncorhynchus mykiss) is one of the most important farmed fish species with its total world production exceeding 800,000 tonnes annually in the last years [5]. The gilthead sea bream Sparus aurata is an important marine species with major importance in the Mediterranean mariculture as its total annual production reaches 160,000 tonnes [6]. The common carp Cyprinus carpio is a worldwide distributed freshwater species with great commercial significance since its aquaculture production exceeded 4 million tonnes in 2014 [7]. Considering the production numbers and their importance in the aquaculture, these three species are of major interest and they are also major consumers of feeds. Thus, the substitution of FM and FO in their diets has been among the priorities in the sector.

There is plenty of evidence that dietary FM and FO replacement in fish can significantly alter the final product quality. Besides the obvious effects in fillet fatty acids, also the total volatile compounds and sensory properties, namely, the appearance, odour, flavour, and texture of fillet, can be affected [814]. In particular, in cases of sweet-water fish species, the recorded impacts included reduction of the total amount of aldehydes and alcohols concomitant to fillet n-3 fatty acids reduction, increase of n-6 derived aldehydes, and related sensory-perceived “off-flavour” for plant oil fed fish [9, 10, 15]. Minor changes in individual volatile compounds have been mentioned for gilthead sea bream [12, 13] as well as an increased perception of fattiness in fish that received plant-based diets [13].

Being a highly perishable food, fish can have their shelf life affected by numerous factors besides the obvious that is the storage temperature [16]. Among them, factors related to the nutritional status of fish can impact the postmortem changes that the fish undergoes. Thus, season-related metabolic differences, lipid depots, and starvation seem to have an effect on fish spoilage patterns [1720]. In a further step, there are some indications that incorporation of dietary plant raw materials can have an effect on the postmortem quality of farmed fish (i.e., on their spoilage pattern during storage) [21]. For instance, Cabral et al. [22] observed differences in the perceived freshness in cooked fillets of Senegalese sole in fish fed with an FM diet and fish fed with a diet with 75% of FM replaced by plant meals. In rainbow trout that received different plant oils as substitutes to FO, lower lipid peroxidation was observed when compared to FO fed fish in 6- and 9-day refrigerated fillets, but no sensory difference was recorded [9].

Although there is adequate literature examining the freshness of ice-stored rainbow trout [23, 24], gilthead sea bream [2528], and common carp [24], there are few data of the feeding effects on fish freshness for these species. In the past, there has been some research in regard to partial FM substitution and its effects on rainbow trout and gilthead sea bream’s postmortem quality [13, 29, 30]. However, no data is available for high and concomitant substitution of FM and FO. Within these frames, the aim of the present study was to evaluate whether the high replacement of FM and FO by sustainable plant raw materials (plant proteins (PP) and vegetable oils (VOs)) in rainbow trout, gilthead sea bream, and common carp can result in alterations in postmortem spoilage during ice storage.

Since the rainbow trout and the common carp are able to elongate and desaturate C18 fatty acids to synthesize 20:53 (EPA) and 22:63 (DHA) [31], a total replacement of FM/FO was chosen to be tested for these two species. On the other hand, this was not the case for gilthead sea bream, since marine species lack this capacity to synthesize polyunsaturated fatty acids; a maximum replacement of FM/FO was tested, with those two raw materials being lowered down to a contributing level of less than 10% in the diet.

2. Experimental

2.1. Diets, Rearing, and Sampling
2.1.1. Rainbow Trout

Three experimental diets were formulated and produced as extruded diets by the Institut National de la Recherche Agronomique (INRA): a marine diet (M) based on FM and FO, a commercial-like diet (C) containing an equal mixture (50/50%) of marine and plant ingredients (FM-FO), and a totally plant-based diet (V) (100% plant protein (PP) and vegetable oils (VOs)) devoid of any marine resource. The diet formulations were chosen to satisfy the nutritional requirements of trout according to NRC [32]. Diet V was supplemented with lysine, methionine, soy lecithin, and calcium phosphate. An attractant mix (glycine: 13, alanine: 13, betaine: 20, taurine: 20, and glucosamine: 330 g kg−1) was also added in this diet in order to counteract possible negative effects of vegetable ingredients on feed intake of trout. The diets formulations and their proximate composition are given in Table 1.

Rainbow trout of the same origin were reared in INRA’s experimental facilities from the 1st feeding onwards and fed with the 3 experimental diets. At the beginning of the trial, approximately 3700 rainbow trout fry, mean weight 135 ± 1 mg, were split into three groups (4 replicates per group) and reared at the INRA fish farm of Lées-Athas supplied by spring water at a constant temperature (around 7°C) and under natural photoperiod conditions for 7 months. Fish were fed by hand until apparent satiation (8 meals a day at first feeding; then, the daily meal number was gradually reduced as fish weight increased). When fish reached 10 g (7-month feeding), they were transferred to another INRA experimental facility in Donzacq supplied by spring water at a stable temperature around 18°C and oxygen content at 9 mg L−1 and reared under natural photoperiod conditions. Fish were distributed in 1000 L tanks in triplicate groups of 150 fish per dietary treatment and fed by hand to apparent satiation (2 meals a day) with the 3 experimental diets until they reached the commercial size of 1.1–1.5 kg (26-month feeding in total).

At the end of the trial, fish were slaughtered by ice-killing and bleeding method, packed with ice (0°C), and shipped to HCMR, Athens. Fish were kept in ice and melting ice was replaced daily with fresh one and excess water was drained.

2.1.2. Gilthead Sea Bream

Four isoproteic and isolipidic plant protein-based diets (1.9, 3, and 4.5 mm extruded feeds) were formulated and delivered by BioMar (Denmark). FM was included at 230 g kg−1 in the D1 diet (control) and at 30 g kg−1 in the other three experimental diets (D2, D3, and D4). Fish hydrolysate (CPSP) was added at 2 g kg−1 in all diets. The added oil was either FO (D1 diet) or a blend of VOs (1 : 1 ratio of rapeseed oil : palm oil) replacing 58% (D2 diet) and 84% (D3 and D4 diets) FO. A commercial butyrate preparation (NOREL, 70-BP) was added to the D4 diet at 4 g kg−1. All diets contained histidine (1.4 g kg−1), antioxidants (0.45 g kg−1), and a mineral-vitamin mix (5 g kg−1). Lysine, methionine, choline, lecithin, and monocalcium phosphate were balanced in D2, D3, and D4 diets to the values of the control diet (Table 2).

Gilthead sea bream of Atlantic origin (Ferme Marine de Douhet, France) were reared in the experimental facilities of the Institute of Aquaculture Torre de la Sal (IATS, Spain). Fish with an initial weight of 13–16 g were distributed in 2500 L tanks in triplicate groups of 180 fish each. Oxygen content of outlet water remained higher than 75% saturation, and day-length and water temperature followed the natural changes at the respective latitude (40°5′N; 0°10′E) during the feeding trial that lasted eight months (May 2013 to December 2013) until fish reached commercial sizes (for details on growth performance, see Benedito-Palos et al., 2016 [33]).

At the end of the trial, fish were slaughtered according to the EFSA-approved [34] custom commercial method (ice-killing), packed with ice, and shipped to HCMR, Athens. Fish were packed with ice in Styrofoam boxes and remained refrigerated (0°C) throughout postmortem storage. Melting ice was replaced daily with a fresh quantity and excess water was drained.

2.1.3. Common Carp

Two groups of semi-intensive supplementary feeds were formulated for rearing common carp in monoculture ponds of intensive natural food production. One group of feeds contained plant meals (PM) and VO (with no FM or FO), and the other group of feeds contained moderate levels of both FM and FO. The pairs of the plant-based and marine-based feeds were formulated to contain practically equal crude protein levels. Feeds were manufactured by extrusion pelleting and crumbling, with pellet sizes being 2.2–3.0 in early stages, >3 mm in juvenile size, and 5 mm in adult size. The analytic formulation and composition of diets are shown in Table 3. As control feed, cereals (mainly winter wheat) were used following the traditional feeding technology in Central Europe.

The feed trial took place in Szarvas (Hungary) in the experimental ponds of HAKI together with SME (Small-Medium Enterprise) partner, KARAS. Common carp fry of the scaly variety were stocked into six earthen ponds of about 1700 m2 each, previously fertilised with cow manure (3 t/ha) at a density of 20,000 fish/ha. Fish were fed with either FM/FO (F diet), PM/VO (V diet), or ground wheat (C diet) according to their parental feeding regimes, in duplicate groups. Additionally, the ponds were manured twice (1 and 1.7 tonnes/ha) during the nursing period. Fish samples (about 50 individuals/pond) were weekly weighed and measured and the daily amount of feeds was corrected according to the attained weight and observed feeding behaviour and consumption as well as water temperature. The dissolved oxygen level was checked twice a week and maintained above 80% with paddlewheel aerators. During the season, the water temperature in ponds fluctuated between 16 and 30°C. Accordingly, the abovementioned daily feed rations varied between 1.5 and 3.2% of metabolic body weight (MBW% kg−0.8). During the rearing season, the zooplankton production of the ponds was evaluated. The trial lasted 136 days and, after harvesting, the fish were kept in the overwintering small ponds (300 m2). Overwintering starvation of the fish ended after 5 months, and fish were stocked in ponds similar to initial ones with stocking densities of around 5000/ha. The feeding trial in the second year lasted overall 223 days and the daily feed rations varied from 0.6 to 3.5% MBW% kg−0.8. The ponds were manured with 3 × 150 kg/pond cow manure. Again, in the winter period, fish were kept in wintering ponds without feeding. In the third year, the feeding was continued in triplicate ponds with densities of 1000 fish/ha. In September, when fish reached the market size of approx. 2 kg, they were harvested.

Fish were humanly slaughtered with a sharp blow to the head. Fish were kept on wet ice in a cold room (0°C); ice was added daily in order to replace the melting one and excess water was drained. Fish were assessed for their sensory freshness, sampling for -value analysis (chemical freshness) took place, and samples were shipped to HCMR for analysis.

2.2. Sensory Freshness

For all fish species, the Quality Index Method (QIM) was used to assess their sensory freshness. QIM is a standardized method developed in the late ‘80s with the aim of increasing the objectivity of sensory methods, being practical and integrative bridging between research and fish chain stakeholders [35]. QIM uses demerit scores to separately rate freshness characteristics of whole fresh fish in aspects of external appearance, odour, and texture. Within these, the skin, eyes, gills, and abdomen are evaluated. Each fish species has an individual QIM scheme based on the inherent individualities of the species.

The Quality Index Method (QIM) freshness evaluation scheme, previously developed for salmon (Sveindottir et al., 2000), has been changed accordingly to match the rainbow trout freshness and spoilage features, and based on that, evaluation took place. The QIM scheme that was developed for rainbow trout consisted of 24 demerit points and is presented in Table 4. Sensory evaluation of freshness of seven fish per treatment took place at certain time intervals by 4 trained panelists. Freshness evaluation for rainbow trout took place on days 0, 3, 6, 9, 14, and 19 of ice storage.

The Quality Index Method developed by Huidobro et al. [27] for gilthead sea bream was used with a slight modification after a preliminary trial. In particular, for aspects of slime, it was decided that a score of 1 better represented the absence of slime (i.e., dryness) instead of cloudy slime, while in aspects of eye shape, only convex and flat were kept, since no concave eyes were observed for spoilt fish state (Table 5). A total of 5 trained panelists examined fish freshness at various postmortem time intervals, specifically on days 2, 7, 11, 15, and 17 of ice storage. In total, six fish per treatment were examined at each time interval.

For common carp, the QIM scheme developed by Ochrem et al. [36] with 31 demerit points was used unchanged. The carp were evaluated for their sensory freshness by 6 trained panelists. Nine individuals per dietary treatment were assessed for their sensory freshness at various postmortem time intervals (days 0, 2, 4, 6, 8, 10, 12, 14, 16, 18, and 19).

The fact that the different species were not assessed at the same time intervals had to do with different time limitations, that is, with when fish samplings and shipments were scheduled and the time intervals at which all panelists were available to simultaneously perform freshness assessment.

2.3. Chemical Freshness

For the 3 species, five fillet samples per dietary treatment were used for ATP breakdown products analysis. These analyses were carried out at each postmortem time interval.

Extraction of ATP breakdown products took place from 5 g of dorsal muscle. Tissue was finely chopped and homogenized with 25 ml of perchloric acid (0.6 M) for 2 minutes under ice. The homogenate was then centrifuged at 2°C at 3,000 rpm for 10 min, and 10 ml of the supernatant was accurately received and subsequently buffered at pH 6.7–6.9 with 2 N KOH. Samples were placed in ice for 30 min to allow precipitation of KClO4 and proteins, volumetrically measured, and then kept at −20°C until analysis. The instruments for analysis consisted of a Waters 717 Plus Autosampler set at 10°C injection temperature, a Macherey-Nagel (Düren, Germany) column 250/4 Nucleosil 100-5 C18, a Waters 2487 UV detector set at a wavelength of 254 nm, and Waters Empower™ Chromatography Software (Waters, Milford, MA, 01757). As a mobile phase, an aqueous solution of KH2PO4 (0.04 M) and K2HPO4 (0.06 M) was used, and the flow rate was 1.5 ml/min. The injected volume was 5 μl. Standard curves were constructed for adenosine 5′-triphosphate (ATP), adenosine 5′-diphosphate (ADP), adenosine 5′-monophosphate (AMP), inosine 5′-monophosphate (IMP), inosine (Ino), and hypoxanthine (Hx) (Sigma-Aldrich, USA). The ATP breakdown products of the samples were quantified by comparison of their chromatogram areas with the standard curves. The -values were calculated according to Saito et al. (1959) as follows:

2.4. Statistical Analysis

For detection of differences between dietary groups within each sampling interval, one-way analysis of variance (ANOVA) was applied; after homogeneity check, Tukey-HSD test, with 95% confidence intervals, was applied for comparing the means. Linear regression was performed for all ATP breakdown products and in all dietary groups for the three species studied in order to evaluate their change rates.

3. Results and Discussion

The QIM scores that the three rainbow trout dietary groups received are presented in Figure 1. A period of 6 days of ice storage was that of fish retaining their extra freshness characteristics, while 14 days of ice storage has been recorded by the panelists as the sensory acceptability limit for whole raw rainbow trout. This is similar to what has been proposed in other studies, using the EU or salmon QIM sensory freshness schemes to evaluate ice-stored rainbow trout [37, 38]. The three dietary groups differed in their sensory spoilage, with plant-fed fish (V) exhibiting worse sensory freshness than the other two groups from the 9th day forward.

The -values for C, V, and M rainbow trout groups increased from the initial 16.4, 13.62, and 15.46% on day 0 to reach 84.4, 83.6, and 86.2%, respectively, on the 17th day of ice storage (Figure 2). No statistically significant differences have been observed between the different diets, for any of the ice storage time intervals. The -values found herein at the sensory acceptability limit and at the end of the storage were very similar to those reported on the same species after 14-15 and 17-18 days of storage in ice (72.0–78.1% and 84.0–92.5%, resp.) [30, 39].

Since ATP breakdown to IMP is a rapid procedure and IMP is the main ATP metabolite in freshly killed fish [40], the ATP, ADP, and AMP remained at low concentrations throughout the storage (results not shown), and therefore only IMP, Ino, and Hx changes are presented for all the three species studied.

The three rainbow trout dietary groups exhibited, further to the sensory freshness, some differences in the IMP, Ino, and Hx change patterns (Table 6). Thus, the V group showed higher Hx concentration at the end of the storage period. This is a chemical finding that indicates worse freshness of V group at the end of the storage period, in accordance with the sensory evaluation. However, no similar pattern to QIM changes was observed in individual ATP breakdown products.

Linear regression gives a good fit for all individual breakdown products’ changes, and this corresponds to high values in all cases. Although linear regression is a compromise, since the IMP decomposition path rather follows an enzyme kinetics model further complicated with breakdown components’ leaching [41], the slopes in linear regression give a good indication of the IMP reduction rates. The linear regressions showed no differences in IMP reduction rates, as indicated by the slopes (Table 6).

Our results in regard to ATP breakdown products in rainbow trout only partly agree with those of Howgate [42]. Thus, IMP reduction showed a similar pattern to that mentioned in the previous study for seawater-reared fish, but not to that mentioned for freshwater fish that exhibited a rapid reduction to zero levels within 14 days of ice storage. Also, the levels of Ino and Hx for all studied groups herein were lower than those mentioned by Howgate (2005) for similar storage periods. However, differences in the components’ absolute concentrations, between different studies, can be possibly attributed to the variable degree of leaching associated with the solutes’ diffusion rates through fish muscle and skin and also with the rate of melting and the quantity of ice present during ice storage preservation [41]. The same mechanism of leaching can also explain the total reduction of the sum of ATP metabolites absolute concentrations (55,3%, 48,9%, and 41% reduction for C, V, and M, resp.) occurring herein with storage time (Table 6).

Current results also indicate that the rainbow trout accumulates Ino, while there is also an accumulation of Hx but at a lower rate (Table 6), thus classifying this species somewhere between Ino-accumulating species like mackerel and Hx-accumulating species like flatfish [43].

The gilthead sea bream QIM scores did not differentiate between the different dietary treatments (Figure 3). The sensory shelf life of 15 days of ice storage, corresponding to a QIM score of about 10 demerit points, is similar to that previously reported for this species [17, 28, 44, 45]. The -values also showed no differentiation among dietary groups. They increased from initially 6.7, 6.7, 6.1, and 5.9% on day 2 to 36.5, 35.8, 38.5, and 39.8% on the 17th day of ice storage for diets D1, D2, D3, and D4, respectively (Figure 4).

Although the individual breakdown products are not different at initial postmortem stages (days 2, 4, and 7), there is a differentiation in the later spoilage days with D1 and D2 exhibiting higher IMP preservation than the D3 and D4 dietary groups that are those with the highest FM/FO substitution level (Table 7). Besides, the D3 and D4 diets show a much quicker IMP decrease rate, as indicated by the slopes in linear regressions (Table 7). The IMP is associated with sweetness and pleasant flavour displayed by fresh fish [41] and thus slightly better preservation can be assumed for the two dietary groups that received higher dietary fish raw materials (D1: higher FM/FO, D2: higher FO). On the other hand, the same dietary groups exhibited higher Ino concentrations on day 14 of ice storage and higher Hx concentration on day 17 (Table 7).

Gilthead sea bream follows a quite similar spoilage pattern to that of rainbow trout, with high accumulation of Ino and slow accumulation of Hx (Table 7). This spoilage pattern is confirmed by previous studies on the same species [17, 40, 46].

No differences were observed in the sensory spoilage of the three carp dietary groups. The carp exhibited a sensory shelf life of 12 days, corresponding to a QIM score exceeding the 18 demerit points (Figure 5). This is shorter than the 16–18 days mentioned for the same species in previous studies [47, 48]. However, in the latter literature, although 18 days of shelf life was suggested, it was mentioned that degradation-associated flavour was detectable from the 13th day of ice storage [48]. On the other hand, our present results agree with the findings of Icekson et al. [49] who found a shelf life of 11 days in whole ice-stored carp. To some extent, the differences in the total sensory shelf life can be attributed to differentiations in preslaughter stress and conditions, killing procedure, and postmortem treatment and cold chain [7].

-values in carp increased from the initial 9.2%, 10.5%, and 9.3% for the C, P, and F diets to the final values of 70.0%, 65.6%, and 72.4%, respectively, on the 12th day of ice storage, while no statistical differences were observed (Figure 6).

The carp is clearly an Ino-accumulating species, with Hx remaining very low throughout storage (Table 8). No significant differences have been observed among diets in the individual ATP breakdown products throughout ice storage. The almost negligible Hx accumulation clearly differentiates the carp from the other two species. Besides, another interesting observation is that linear regression does not give a good fit for Ino, as indicated by the low values. This implies that while IMP transformation to Ino is almost linear, as the high for IMP indicates, Ino is further decomposed to Hx or leached in a nonlinear way.

When comparing among the three species, rainbow trout seems to be more affected than the other two species. This could imply both species differentiation and impact of the degree of fish meal and fish oil substitution on the diets. Indeed, common carp is expected to have better adaptation to plant-based diets since it is an omnivorous species, unlike the other two species which are carnivorous species [50]. Besides, in rainbow trout, the V group that exhibited worse sensory spoilage (as indicated by its higher QIM scores) was the only one that received a total substituted diet, completely devoid of FM and FO and having zero levels of long chain polyunsaturated fatty acids, namely, 22:5n-3 (EPA) and 22:6n-3 (DHA).

In conclusion, it seems that long-term feeding (throughout the whole rearing cycle) with FM- and FO-substituted diets had slight effects on postmortem flesh quality and only on the later stages of spoilage in the case of rainbow trout. The potential reason for differentiation in spoilage pattern when dietary FM and FO are replaced can be possibly attributed to microbiota alterations in the intestine and mucus. It has been clearly indicated that fish gut microbiota is highly affected by a number of environmental parameters including diet [51]. Changes of intestinal microbiota have been indicated in rainbow trout when fed with plant-based diets and these include both the increase in numbers and the alteration of predominant microbe genera [52, 53]. The late stages of ice storage are predominated by microbial activity deriving from the bacteria initially present in the fish intestine and mucus invading and metabolizing the tissues [43]. Whether a change in the microbial flora could also result in spoilage pattern changes remains to be experimentally confirmed.

4. Conclusions

A sensory acceptability limit of 14 days for rainbow trout, 15 days for gilthead sea bream, and 12 days for common carp was found. These corresponded to -values of approximately 80% for rainbow trout, 35% for gilthead sea bream, and 65% for common carp.

In general, the present results for gilthead sea bream and common carp indicated no major effect of dietary history on postmortem shelf life; neither sensory-perceived (QIM) nor chemical (-values) freshness values showed significant differences due to dietary treatment. In rainbow trout, slightly worse sensory freshness, especially near the end of shelf life, was observed with the totally plant-based diet compared to the other 2 groups fed with FM- and FO-based diets.

These findings implied that, in terms of end product quality, a high level of dietary FM and FO substitution can be successfully used without major impacts on shelf life of fish products.

Disclosure

The views expressed in this work are the sole responsibility of the authors and do not necessarily reflect the views of the European Commission. An earlier version of this work was presented as a poster at the International Conference organized by the European Aquaculture Society (AE2016), 2016.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

This study was funded by the European Union (ARRAINA, FP7-KBBE-2011-5-288925, Advanced Research Initiatives for Nutrition and Aquaculture).