Research Article

On the Designing, Efficiency, and Stirring Force of an Induction Coil for the Processing of Prototype Al Based Nanocomposites

Table 2

Results of the design analyses.

Geometrical analysis
 Height of molten metal ()5.5 cm
 Diameter of molten metal ()3.0 cm
 Volume of the molten melt ()38.9 cm³
 Internal diameter of the induction coil ()4.5 cm
 Height of the inductor coil ()6.0 cm
Thermal analysis
 Energy to melt aluminum ()69850 J
 Energy to superheat molten aluminum ()32042 J
 Energy to melt slag ()144 J
 Total heat energy required ()102036 J
Electromagnetic analysis
 Maximum magnetic flux density ()0.00409 T
 Current density through the coil ()5.67 A⋅mm−2
 Number of turns of the coil ()4.47 turns