Abstract

Melamine cyanurate, an organic crystalline complex was, synthesized by evaporation of an aqueous solution containing equimolar quantities of melamine and cyanuric acid. The synthesized compound has been subjected to various characterizations like Powder XRD, FT-IR, TG-DTG, SEM, and SHG. The presence of sharp diffraction peaks in the XRD confirms that the products are highly crystalline. The average particle size was calculated using the Debye-Scherrer formula, and it was found to be 3.067 μm. Thermal behavior of the grown crystal has been studied by TG-DTG analysis. From TG-DTG, it is found that the title crystal possesses good thermal stability. The activation energy was calculated using the Broido, Coats-Redfern, and Horowitz-Metzger methods. A sharp peak exothermic peak at 405.40°C was assigned as the melting point of the title material. SEM reveals the morphology of the synthesized salt. No detectable signal was observed during the Kurtz-Perry technique.

1. Introduction

The rapid growth in material and processing technology makes it essential for its use in various industrial applications. Cyanuric acid which is also known as triazinetriol or trihydroxy cyaniding is a polymer of cyanic acid and arises by dry heating of urea. The organic derivatives of cyanuric acid find wide industrial applications today. The composition of cyanurates includes the s-triazine ring formed as a result of trimerization of the cyanato groups. The cyanuric acid derivatives containing the s-triazine ring (C3N3) are considered to be promising compounds for the synthesis of complexes [1]. The strong interaction of the π electrons of the cyanuric acid with the unshared electron pair of the amine nitrogen atom imparts basic properties to the melamine amino groups. Two forms of hydrogen bonding between melamine and cyanuric acid are suggested with a planar structure [2, 3]. Flame retardancy is one of the important properties in industrial application. Melamine cyanurate offers better thermal stability (up to 377°C) than pure melamine. This helps in polymer processing steps. Both melamine and cyanuric acid have got several industrial applications [4]. Melamine cyanurate is particularly effective in improving fire safety of nitrogen-based polymers, such as polyamides (nylons) and thermoplastics (polyurethane). It can be used in epoxy polymers and in a variety of other substrates. These complexes are very promising light-emitting materials because of their good thermal stability [5]. The thermochemical properties of cyanuric acid were characterized using mass spectrometry measurements along with computational studies was already reported by Mukherjee and Ren [6]. Cyanuric acid is a triazine derivative and may also be described as two structural isomers, the enol-like triazine-triol and the keto-like tautomer. Cyanuric acid is commonly used as a component of bleaches in swimming pools [7, 8]. Cyanuric acid can form hydrogen bonded self-assemblies with specific surface structures, and these assemblies have been used as surface templates in supramolecular chemistry [9]. Cyanuric acid is used in the preparation of high performance magnet-wire enamels and in electrical varnishes, plastics with enhanced properties, flame retardant resins and solid lubricants, and cross-linking and curing agents in the manufacture plastics and coatings. Cyanuric acid is also used to reduce nitrogen oxides (NOX) in stationary diesel engine exhaust gases. In the present work, melamine cyanurate has been synthesized and characterized by subjecting it to various studies like XRD, FT-IR, and TG-DTG, and results are discussed in detail.

Cyanuric acid is mainly used as a precursor to N-chlorinated cyanurates, which are used to disinfect water. Cyanuric acid is also used in the manufacture of specialty intermediates used in the production of plastics and coatings. This paper discusses the structure, properties, analysis, chemistry, manufacture, and uses of cyanuric acid.

Cyanuric acid (1,3,5-triazine-2,4,6-triol) is the cyclic trimer of cyanic acid [10]. It is an organic compound with the chemical formula C3H3N3O3. It has wide industrial applications. This triazine derivative is a stable, white, odorless, and hygroscopic solid at room temperature. It is used as a stabilizer in recreational water treatment to minimize the decomposition of hypochlorous acid by light in outdoor swimming pools and hot tubs. Chlorinated derivatives of cyanuric acid, such as trichloro-s-triazinetrione and sodium dichloro-s-triazinetrione, are used as algacides or microbiocides in swimming pool water and large-scale water systems in industry [11]. The ring in its molecule has an aromatic character, and the hydroxyl groups in the triol form of the molecule take on a phenolic character, becoming somewhat more acidic than hydroxyls in an alcohol. The hydrogen of any one of cyanuric acid hydroxyls can be neutralized to form a cyanurate salt [12]. Melamine cyanurate is a halogen-free flame retardant that can be used in thermoplastic urethanes (TPUs) for electrical wire coatings [1315].

2. Materials and Methods

AR grade samples of melamine and cyanuric acid were taken in 1 : 1 ratio, and the hot solution of cyanuric acid was added dropwise to the hot solution of melamine. The mixed solution was stirred well for nearly 4 hours and then allowed to cool at room temperature. During a few days, the entire solvent was evaporated and the white colour melamine cyanurate was obtained which are insoluble in water and common organic solvents like acetone, chloroform, benzene, alcohol, and so forth but soluble in strong acids or basic solutions [16]. The obtained compound was then washed with distilled water to remove the presence of impurities and dried at a constant temperature of 80°C.

3. Characterization

The synthesized compound has been subjected to various characterization studies like Powder XRD, FT-IR, TG-DTG, SEM, and SHG. The synthesized compound has been characterized by X-ray powder diffraction technique using Rich Seifert X-ray powder diffractometer with CuKα radiation of  Å. The range was analyzed from 10° to 70° by employing the reflection mode for scanning. The detector used was a scintillation counter. A Perkin Elmer Spectrum ONE FT-IR spectrometer was employed to record the IR spectrum to analyze the functional groups present in the synthesized melamine cyanurate compound. The sample for this measurement was finely grounded and mixed with KBr. TG-DTG spectra were recorded for the synthesized melamine cyanurate compound using SDT Q 600 V 8.0 build 95 thermal analyzer with a heating rate of 20°C/min in the temperature up to 1000°C in nitrogen atmosphere. The Quanta 200 FEG scanning electron microscope (SEM) was used to know the surface morphology of the synthesized salt with a resolution of 1.2 nm gold particle separation on a carbon substrate with a magnification from a minimum of 12X to greater than 1,00,000X. The nonlinear optical activity of melamine cyanurate was identified by illuminating it with an Nd:YAG laser. In this technique, sample packed in a cell was sandwiched between two glass plates and was subjected to the output of a Q switched Nd:YAG laser emitting a functional of 1064 nm with 10 ns pulse width with a power output 20 mW.

4. Results and Discussion

4.1. Powder X-Ray Diffraction Analysis

Figure 1 shows the powder XRD pattern of melamine cyanurate. The presence of sharp diffraction peaks in the XRD confirms that the products are highly crystalline. The average grain size () of the synthesized was calculated by the Debye-Scherrer formula, , where is the wavelength of CuKα line ( Å), is the full width at half maximum height, and is the diffraction angle. From the XRD analysis, the average particle size of the title material was estimated as 3.067 μm.

4.2. FT-IR Studies

Figure 2 shows the FT-IR spectrum of melamine cyanurate, and the vibration band assignment is listed in the Table 1. Internal vibrations of melamine molecule were recently published [17, 18]. According to crystallographic data, melaminium residues often form hydrogen bonds of N–HN and N–HO type. Melamine cyanurate complex is held together by an extensive two-dimensional network of hydrogen bonds between the two compounds. The bands observed in the measured region 4000–350 cm−1 arise from internal vibrations of melaminium cations, cyanuric acid anions and water molecules, the vibrations of both N–HO and O–HO types of hydrogen bond, and from the vibrations of lattice. The three amino groups in the melamine molecule have different types of hydrogen bonds. The melamine molecules are not linked by hydrogen bonds to each other. Due to this system of hydrogen bond network, the visible modes of NH2, OH and the six-membered ring of melamine are expected to give unusual frequencies and intensities for the IR bands [19]. A strong peak at 3396 cm−1 is due to the NH2 symmetric stretching type of vibrations of triazine groups [3], and this band usually occurs at 3328 cm−1 in melamine crystal [20]. The difference of 68 cm−1 is known as blue shift. Similar shift is observed in Debrus et al. [21]. The strong intense peak at 3234 cm−1 and medium peak at 3041 cm−1 are due to the formations of hydrogen bonding between NH2/NH groups. N–H stretching vibration occurs at 3205 cm−1 and 3079 cm−1 which shifted to lower wave numbers compared with those of melamine [5, 12]. The medium peak at 2825 cm−1 is assigned to N–H deformation. Usually this band appears in the range of 2828 cm−1–2907 cm−1 in the cyanuric acid spectrum [22]. A medium peak at 2698 cm−1 can be assigned to NH2 asymmetric stretching of vibration [19]. The stretching vibration of the carbonyl group C=O at 1782 cm−1 is due to cyanate anion [4]. The strong peak at 1743 cm−1 is assigned to NH2 scissoring [18]. Several pronounced differences have been observed between the IR spectrum of melamine crystal and that for melamine cyanurate in region of NH2 bending type of vibration. A weak band appears at 1667 cm−1, and this occurs usually at higher frequencies (1666 cm−1). This may be due to intermolecular interaction through the NH2 groups of melamine molecule. This causes the rising of their frequencies for bending type of motion [22]. The triple bond C–N stretching frequency in the IR spectra of cyanurates should be assigned to a strong polarization of the cyanurate anion by melamine cation [4]. The benzene ring has two intense absorption bands corresponding to the vibrations of C–N and C=N bonds. This appears in the region of 1450 cm−1–1500 cm−1 and 1530 cm−1–1600 cm−1, respectively which indicates the presence of cyanuric acid. Similar bands are shifted to lower frequency of 1449 cm−1 and 1528 cm−1 in our spectra [4]. The band corresponds to C=N stretching frequency vibration occurs in the range of 1590 cm−1–1600 cm−1. Which may either be appearing weak or disappear. The medium band at 1036 cm−1 [20] and 924 cm−1 originates from ring breathing type of vibration. And the peaks at 808 cm−1 and 771 cm−1 are attributed to ring-sextant out-of-plane bending type of vibration [18], and the medium peak at 596 cm−1 is due to ring bending [20], and the peak at 529 cm−1 is due to the side chain in plane C–N bending vibration [22].

4.3. Thermogravimetric Analysis

Figure 3 shows the TG-DTG spectra recorded for the synthesized melamine cyanurate. The TG curve exhibits mass losses in a single stage which indicates that decomposition of the grown crystals takes place sharply. Initial mass is taken as 3.0210 mg. The thermal decomposition of melamine cyanurate is accompanied by the detachment of ammonia and gradual linking of cyanuric rings through imide bridges [4]. The initial weight loss starts at 334.14°C and ends at 416.79°C with about 88.25% of weight loss which corresponds to liberation of ammonia and water molecules followed by the decomposition of cyanuric acid to volatile cyanates. There is a sharp weight loss which is indicated by the derivative curve as peak. This suggest that there is no other processes of decomposition except transition from solid to liquid state which is designated as melting point, and this occurs at 405.4°C as indicated in Figure 3. For pure melamine this occurs at 354°C [4]. Thus it can be understood that melamine cyanurate offers better thermal stability than pure melamine (up to 320°C). This enables its use in polymers for processing. The decomposition at 407°C may be due to decay of cyanates. The thermal decomposition of melamine cyanurate may be decomposition of melamine and cyanuric acid. Above 250°C, carbonyl groups are replaced with amine groups in cyanuric acid. The decomposition ends with a final residue of 0.2513 mg.

Various researchers put forward integral method, which can be applied to TG data assuming order of reaction and from which the activation energy is calculated. Generally, mass conversion can be calculates as where is the initial mass, is the corresponding mass, and is the final mass.

Kinetic studies assumed that the isothermal rate of conversion, , is a linear function of reactant concentration loss and of temperature-independent function of the conversion : where is reaction model that depends on the mechanism of degradation. The function is described by the Arrhenius expression where is preexponential factor independent of temperature, is activation energy, and is the universal gas constant.

The linear Arrhenius plot of versus is plotted from the TG data. From the slope , the activation energy () was calculated.

Equation (3) can be writtens as where is the heating rate (20°C/min) and is the reaction model.

Figure 4 shows the fraction reacted versus temperature. The Arrhenius plot is shown in Figure 5.

4.3.1. Broido’s Method

Consider,

In Broido’s approximation [23], the thermal degradation is considered as first-order and the calculations are done accordingly. The value of the activation energy () can be calculated from the slope of the plot of graph between and . The calculated activation energy is 325.21 KJ mol−1.

4.3.2. The Coats-Redfern Method

Consider,

By using the Coats-Redfern expression [24], the value of the activation energy () can be calculated from the slope of the plot of graph between and . The calculated activation energy is 393.33 KJ mol−1.

4.3.3. The Horowitz-Metzger Method [25]

Consider,

By using the expression above (9), the activation energy () can be calculated from the slope of the plot of graph between and . The calculated activation energy is 336.57 KJ mol−1. The activation energy () and pre-exponential factor () calculated from all the above methods were listed in Table 2.

4.4. Scanning Electron Microscope Analysis

Scanning electron microscopy was used to study the surface features of the synthesized salt. Figures 6(a)6(f) shows different types of morphologies exhibited by synthesized salt at different magnifications. The various types of morphologies include spherulites, platelets, cuboids, and coalesced and rod-shaped crystals. It is seen from SEM observation that the decomposition takes place starting from a relevant number of nuclei which grow rapidly enough. Melamine cyanurate forms spoke-like crystals in aqueous solutions. Figures 6(a)6(f), shows the SEM photograph of melamine cyanurate under different magnifications with 1–5 μm in size.

4.5. Kurtz Perry Technique

The sample was found to be NLO inactive. There is no emission of green ( nm) radiation which confirms that there is no production of second harmonic generation.

5. Conclusion

Melamine cyanurates were obtained by employing slow evaporation solution growth technique. The grown crystals are of 1 μm to 5 μm size. The Powder XRD pattern of the complex ensures its crystallinity. The FTIR spectrum clearly indicates the presence of functional groups in the complex. The TG-DTG studies were used to formulate the decomposition pattern of the complex compound, and it is found that thermal stability for melamine cyanurate is more than that of pure melamine and hence finds applications in polymers for processing at high temperatures. From the Arrhenius expression, a linear straight line equation is obtained. Activation energy was calculated by four different methods the Arrhenius, Broido, Coats-Redfern, and Horowitz-Metzger methods. Among four different methods, activation energy obtained by Coats-Redfern is higher. And activation energy obtained by Arrhenius method is 118.4 kJ/mol which is much lower than that obtained from other methods. This is so because the data are taken at a single heating rate (20°C/min) in all the cases which may not be applicable. This is more so if mechanism of decomposition is going to change, and this will be confirmed at different heating rates like 5, 10 and 15°C/min. Also these complexes are very promising light-emitting materials due to their good thermal stability. There is no emission of green signal through Kurtz-Perry technique which confirms that the synthesized material is not having second harmonic generation efficiency. Further research has to be carried out and can be extended to several industrial and research applications.