Development and Fabrication of Advanced Materials for Energy and Environment Applications 2014View this Special Issue
Effects of Emulsifiers on Preparing Spherical Urea-Formaldehyde Paraffin Capsules Modified by -Cyclodextrin for Energy Storage
Urea-formaldehyde (UF) paraffin capsules (B-UPCS) modified by -cyclodextrin (-CD) were successfully prepared with excellent energy storage capacity using different emulsifiers. B-UPCS were characterized by FT-IR, DSC SEM, optical microscopy, and laser particle size distribution analyzer. The effects of different emulsifiers and the stirring rate of emulsion on the microstructure, average particle diameter, and the content of paraffin were discussed in details. The results show that OP-10 for use with PCMs as emulsifier has a better emulsifying capacity, thermal stability, and mechanical stirring stability than SDBS for use with PCMs as emulsifier. As a result, the optimum dosage of OP-10 was 3% to 7%, and the suitable stirring rate of emulsion was 7500 to 12500 rpm. At this time, the spherical particle diameter of B-UPCS was about 1.0 μm, the paraffin content was 78%, and the enthalpy of B-UPCS can reach 161.0 J/g.
Phase change materials (PCMs) have been gradually attracting attention of people as new types of energy storage media. PCMs can store or release energy during the physical phase change process. For solid-liquid PCMs and liquid-liquid PCMs, they require a package to control and regulate energy during the phase change process. Encapsulation technology for use with PCMs is one kind of effective ways for preparing the core-shell capsule energy storage materials. The capsule shell acts like a container for PCMs encapsulation to achieve different sizes package for PCMs . PCMs can improve the energy efficiency and expand the diversification of energy in intelligent ways. As a result, it has become the focus of research on PCMs in recent decades.
There are various methods for preparing PCMs, such as in situ polymerization , interfacial polymerization , sol-gel method , and spray drying . The shell materials of PCMs are mainly melamine resin [6–9] and urea-formaldehyde resin [10–12]. But these kinds of shell materials in the preparation process require a large amount of formaldehyde, which is known as teratogenic substance and easy to cause environmental problems and public safety issues. Therefore, it makes great senses to use less formaldehyde or formaldehyde-free materials for preparing PCMs. At the same time, it is necessary to improve the crosslinked degree of melamine resin and urea-formaldehyde resin as shell materials.
At present, emulsifiers used for the preparation of PCMs contain anionic surfactants, cationic surfactants, and nonionic surfactants, such as SMA [13, 14], SDBS , OP-10 , imidazoline , and the compound emulsifier . These emulsifiers can reduce Gibbs free energy produced by the mechanical agitation process of emulsion. And the thermal stability and mechanical stability of the emulsion are very important for the core material emulsion in avoiding phase separation phenomenon in the preparation of PCMs [19, 20]. And emulsifiers have a great influence on the morphology and encapsulation effects of the phase change capsules. Few studies about the effects of the different types of emulsifiers on the preparing B-UPCS have been reported. In this study, B-UPCS were synthesized by microencapsulation technology using different types of emulsifiers. In this paper, effects of OP-10 and sodium dodecyl benzene sulfonate (SDBS) in preparation of B-UPCS were discussed in detail. It also offered some useful data for finding a suitable emulsifier or compound emulsifier to get novel PCMs in the future research work.
Urea (Yongda Chemical Reagent Co., Ltd., Tianjin, China) and formaldehyde (37%, Tianli Chemical Reagent Co., Ltd. Tianjin, China) were used to synthesise UF resin. β-CD (Baishi Chemical Co., Ltd., Tianjin, China) was used as modifier. OP-10 (Guangfu Fine Chemical Research Institute, Tianjin, China) and SDBS (Bodi Chemical Co., Ltd., Tianjin, China) were used as emulsifiers. Resorcin (Kermel Chemical Reagents Co., Ltd., Tianjin, China) and ammonium chloride (Yongda Chemical Reagent Co., Ltd., Tianjin, China) were used as curing agent. Triethanolamine (Hongyan Chemical Reagent Co., Ltd., Tianjin, China) and citric acid (Tianjin Ruijinte Chemical Reagent Co., Ltd., Tianjin, China) were used as pH regulators. Paraffin (Ruhr Energy Technology Co., Ltd., Hangzhou, China) was used as the core material.
2.2. Preparation of Spherical β-UPCS
Urea, formaldehyde aqueous solution (37 wt%), and distilled water were mixed and the pH was adjusted to 8-9 with triethanolamine, and then the mixture was stirred at 70°C with a stirring rate of 450 rpm for 60 min to prepare UF precursor solution. β-CD was added into the UF precursor solution and mixed in ice bath for 15 min to obtain the B-CD-UF mixture. The emulsifier, paraffin melt, water, and cyclohexane were dispersed at the high stirring speed for 15 min to form an oil-in-water dispersion. Afterwards, the B-CD-UF mixture, citric acid solution, ammonium chloride, and resorcin were added into the paraffin dispersion with a stirring rate of 500 rpm and kept to 75°C for 3 hours. After filtration, washing with distilled water, and drying for 48 h at room temperature, B-UPCS paraffin capsules were obtained.
Fourier transform infrared spectroscopy (FTIR) spectra of B-UPCS were analyzed on a Thermo Fisher Nicolet 6700 FTIR spectrometer (USA) to determine the chemical structure of B-UPCS. The morphology (SEM) of B-UPCS was observed by an FEI QUANTA 200 scanning electronic microscope (USA). Optical micrographs of paraffin emulsions were obtained by a Nikon E200 optical microscope (Japan). Particle sizes of the products were studied by a Brookhaven ZetaPlus zeta potential analyzer (USA). The thermal property measurements were carried out on a TA Q20 differential scanning calorimeter (DSC) (USA) at a heating rate of 5°C/min in the range of 10 to 65°C under nitrogen atmosphere.
2.4. Calculation of Paraffin Content in β-UPCS
The core material content of B-UPCS directly affects heat storage capacity. The content of the core material can be obtained in different ways. In this study, the paraffin content of β-UPCS was calculated as follows: where is enthalpy of β-UPCS, is enthalpy of paraffin itself [20, 21].
3. Results and Discussion
3.1. FTIR Spectra of B-UPCS with Different Types of Emulsifiers
FTIR spectra of B-UPCS with different types of emulsifiers are shown in Figure 1. As seen from Figure 1. The peak at 3318 cm−1 corresponded to stretching vibrations of N–H and O–H . Bands of 2914 cm−1 and 2850 cm−1 can be attributed to –CH2 stretching vibration asymmetric and symmetric adsorption. The peaks around 1628 cm−1, 1545 cm−1 were attributed to stretching vibration of C=O and deformation vibration of CN, N–H [23, 24]. The absorption peak at 1380 cm−1 can be attributed to C–H bending vibration and the band at 1245 cm−1 was assigned to C–OH in-plane stretching vibration. The band 1033 cm−1 corresponded to asymmetric stretching vibration of C–O–C . Thus, in view of the above, it is established that B-UPCS have been synthesized successfully both with OP-10 and SDBS as emulsifier. Comparing the FTIR spectra of B-UPCS with OP-10 and SDBS as emulsifier, the emulsifiers had emulsification effects on forming homogeneous paraffin emulsion and there were no significant impacts on the chemical structures of B-UPCS.
3.2. Effects of the Dosage of Emulsifiers on the Average Diameter of B-UPCS
The relationships among OP-10 dosage, the average particle diameter of B-UPCS, and the particle size of paraffin emulsion are shown in Figure 2. As seen from Figure 2, the particle sizes of B-UPCS and paraffin emulsion were decreased rapidly with the increase of the OP-10 dosage. When the dosage of OP-10 reached 3% to 7%, the particle sizes of B-UPCS were approximately 0.1 μm. The result indicates that OP-10 adhered to the droplets surface and brought a balance state between the prepolymers and the curing resin. When the dosage of OP-10 reached 7% to 9%, the average diameter of B-UPCS remained unchanged with the increase of OP-10. At this condition, the effects of OP-10 on the average particle size of B-UPCS and paraffin emulsion were not remarkable. The drastic self-polymerization reaction between methylolureas and β-CD did not occur in the end due to the fact that the main composition of OP-10 is polyoxyethylene alkylphenol with a high Hydrophile-lipophile balance number (HLB) value of 14.5. OP-10 had a strong emulsifying ability for paraffin to form a uniform, stable, and well-dispersed emulsion solution because of the nonpolar groups in OP-10 . Thus, the dosage of emulsifier is a key factor for the droplet size of paraffin-water emulsion and the uniformity of the core material. Based on the above results, the optimum dosage of OP-10 was 3% to 7%.
The relationships among SDBS dosage, the average particle diameter of B-UPCS, and the particle size of paraffin emulsion are shown in Figure 3. With the increase of SDBS dosage, the average particle diameter of B-UPCS presented sudden decrease firstly and later increase trend. When the dosage of SDBS was 1% to 5%, the average particle diameter of B-UPCS decreased rapidly because the surface charges of SDBS reduced oil-water interfacial tension and Gibbs free energy of paraffin emulsion solution. With the increase of the dosage of SDBS, a homogeneous paraffin emulsion solution was gradually formed with a good resistance to temperature and the mechanical agitation. When the amount of SDBS reached more than 7%, the particle diameter of B-UPCS increased rapidly, and the probable reason for this phenomenon was the violent curing reaction or the sensitivity of SDBS for temperature or mechanical agitation to result in phase separation phenomenon, thereby generating a large block of B-UPCS . Thus, the optimum dosage of SDBS was 4% to 6%.
3.3. Effects of the Stirring Rate of Emulsifiers on Average Diameter of B-UPCS
The dosage of emulsifier is a key factor on dispersing the core material of B-UPCS. It had great influences on the preparing PCMs with uniform particle size. Effects of stirring rate of OP-10 on average particle diameter of B-UPCS are shown in Figure 4. With the stirring rate of OP-10 increasing, the average particle diameter of B-UPCS and the size of paraffin droplets decreased rapidly (Figure 4). When the stirring rate reached 10000 rpm, the core material began to form uniform and stable emulsion solution, and the average particle diameter of B-UPCS remained unchanged. And this trend is in accordance with the literature . Thus, OP-10 had a strong stability of temperature and the mechanical agitation and the phase separation phenomenon was difficult to occur. As a result, OP-10 can be used as an emulsifier with a broader range of the stirring rate. In this study, the optimum stirring rate of OP-10 was 7500~12500 rpm with desired emulsion effects.
Effects of stirring rate of SDBS on average particle diameter of B-UPCS are shown in Figure 5. As seen from Figure 5, the optimum stirring rate of SDBS as emulsifier was 10000 rpm. Phase separation phenomenon occurred when the stirring speed increased to 12500 rpm, resulting in a sharp increase of the particle diameter. The results were consistent with the ones of the optical microscope. Therefore, the stirring rate of SDBS was 10000 rpm.
3.4. Effects of Different Types of Emulsifiers on Microstructure of B-UPCS
SEM images of B-UPCS with OP-10 (Figures 6(a) and 6(b)) and SDBS (Figures 6(c) and 6(d)) as emulsifier are shown in Figure 6. It can be seen from Figures 6(a) and 6(b) that B-UPCS prepared by in situ polymerization were spherical. The capsule particles were composed of many small particles depositing on the surface of B-UPCS, only a few collapse and breakage phenomenon in B-UPCS. B-UPCS had uniform particle. This result indicated that OP-10 had good emulsion effects on the dispersion of the core material, and the result was consistent with the results above.
As seen from Figures 6(c) and 6(d), a large area of adhesion and accumulation existed on the surfaces of B-UPCS. The probable reason is that the prepolymer attached to the surface of the paraffin droplets and cured violently. Besides, it is obvious that B-UPCS consist of many small spherical capsules with tightness surface, which is more suitable for providing good encapsulation effects and almost no leakages for the core material.
3.5. DSC Curves of B-UPCS
The DSC curves of B-UPCS with OP-10 and SDBS as emulsifier are shown in Figure 7. The phase change enthalpy of B-UPCS with OP-10 as emulsifier was higher than the one with SDBD as emulsifier. Most of B-UPCS prepared with OP-10 as emulsifier were spherical with good barrier properties and most paraffin was wrapped into B-UPCS. For SDBS as emulsifier, too violent curing reaction resulted in only part of paraffin wrapped in B-UPCS. The main reason is that the poor dispersion capacity of SDBS led to the self-polymerization reaction of monomer. As a result, the enthalpy of B-UPCS with SDBS as emulsifier was low. This result was consisted with SEM. As seen from Figure 7, the phase transition temperatures of B-UPCS were different form pure paraffin, probably due to the interactions between the core and shell material in B-UPCS . The results were the same as our previous literatures [29–31].
3.6. Effects of Different Types of Emulsifiers on the Paraffin Content
Effects of the dosage of OP-10 and SDBS as emulsifiers on the content of paraffin in B-UPCSare shown in Figure 8. And in this paper, the paraffin content of β-UPCS was calculated according to (1). With the dosage of OP-10 increasing, the content of paraffin in B-UPCS increased at first and then decreased slightly. When the dosage of OP-10 reached 3% to 7%, the content of paraffin was about 78%. When the dosage of OP-10 reaches 9%, the content of paraffin in B-UPCS tended to decrease. When the dosage of OP-10 was low, it helped to reduce Gibbs free energy, caused by temperature and mechanical stirring, and promoted to help the monomer adhere to the droplets surface of paraffin emulsion and formed the core-shell structure capsules . However, when the dosage of OP-10 continued to increase, the paraffin-water phase was separated and the polycondensation reaction occurred among the monomers of the shell material. As a result, the paraffin in B-UPCS declined. And, with SDBS as emulsifier, the content of paraffin in β-UPCS was increased slowly with the increase of SDBS dosage. This was perhaps because SDBS was ionic surfactant and it has little influences on wrapping paraffin in water-oil phase. However, at the same dosage of OP-10 as emulsifier, the paraffin content in B-UPCS was significantly higher because OP-10 has better emulsion effect than SDBS on dispersing the core material. Hence, it could continuously promote prepolymers to curing on the droplet surface of paraffin emulsion by crosslinked reaction and formed well-encapsulated B-UPCS.
In this study, the effects of two types of emulsifiers (OP-10, SDBS) on paraffin content average particle size and microstructure of B-UPCS were discussed by changing the stirring rate and the dosage of emulsifiers. The experimental results showed that when the dosage of OP-10 reached 4% to 7% and the stirring rate was 7500~12500 rpm, the spherical particle diameter of B-UPCS was uniform and the paraffin content was 78%, and the enthalpy of B-UPCS can reach 161.0 J/g. When the dosage of SDBS reached more than 7% or the stirring rate increased to 12500 rpm, demulsification phenomenon of paraffin emulsion occurred, led to a rapid curing reaction. Comparing with SDBS as emulsifier, OP-10 had good emulsion results with a high content of paraffin, uniform particle size, and good dispersion effects. However, there were some individual damaged capsules with OP-10 as emulsifier. In the following study, we will explore different types of compound surfactants for the preparation of the core-shell energy storage materials.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
This work was supported financially by the National Natural Science Foundation of China (no. 31000277) and the Central University Basic Scientific Research Project of China (no. 2572014DB01).
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