MOCVD Growth and Fabrication of High Power MUTC Photodiodes Using InGaAs-InP System
We report charge-compensated modified uni-traveling-carrier photodiodes (MUTC-PDs) with high photocurrent and fast response, grown using liquid group-V precursor, in an AIXTRON MOCVD system. The liquid group-V precursors involve less toxicity with better decomposition characteristics. Device fabrication is completed with standard processing techniques with BCB passivation. DC and RF measurements are carried out using a single mode fiber at 1.55 μm. For a 24-μm-diameter device (with diode ideality factor of 1.34), the dark current is 32.5 nA and the 3-dB bandwidth is ≫20 GHz at a reverse bias of 5 V, which are comparable to the theoretical values. High photocurrent of over 150.0 mA from larger diameter (>60 μm) devices is obtained. The maximum DC responsivity at 1.55 μm wavelength is 0.51 A/W, without antireflection coating. These photodiodes play a key role in the progress of the future THz communication systems.
High performance photodiode is a key enabler for high-speed RF-over-optical carrier communications [1, 2]. In addition to high bandwidth and high responsivity, these photodiodes should be able to handle large optical power. Therefore, these photodiodes should be able to provide very high photocurrent level and, thus, high RF output power in these optical links. One of the primary factors that limit the saturation power of a photodiode is the carrier screening of the internal electric field, which is frequently referred to as the space-charge effect. Several photodiode structures have been designed to reduce the space-charge effect and hence achieve high-speed with better responsivity, for example, the PIN-photodiode , the uni-traveling-carrier photodiode (UTC-PD) , the partially depleted-absorber photodiode , and the dual-depletion region photodiode . In PIN-type photodetectors, the drift time of holes has to be minimized since the low mobility of holes is a factor limiting the speed of the photodetectors . On the other hand, the electron diffusion time through the p-type photoabsorption layer should be minimized for UTC-PDs. Since the diffusion-limited transit time is proportional to the square of the thickness of the p-type photoabsorption layer, the thickness is typically limited to less than 0.2 μm for UTC-PDs having bandwidths greater than 100 GHz . The UTC structure utilizes an undepleted p-layer to absorb light and inject electrons into a nonabsorbing drift region. Having only electrons in the depletion region greatly suppresses the space-charge effect. Because only electrons are the active carriers in the UTC-PD, the slow hole transport is eliminated and the bandwidth and saturation-current performance is improved. In this work the UTC device structure from Campbell group  was adopted and was modified for the absorption and collection layers thickness to achieve simultaneous high power and fast response. Such high power and large bandwidth devices play a key role in the future THz technology, especially material systems which operate at long optical wavelengths (1.3–1.55 μm) [10–12].
To achieve high performance in a photodiode, growth of high quality epitaxial layers with low defects is essential. Metalorganic chemical vapor deposition (MOCVD) technique has been widely used for the realization of high quality III–V based photonic and optoelectronic epitaxial structures. In general MOCVD process uses the toxic hydrides PH3 and AsH3 as group-V precursors. The liquid group-V precursors tertiarybutylarsine (TBAs) and tertiarybutylphosphine (TBP), with reduced toxicity and improved decomposition characteristics, have been used as substitute for the highly toxic hydrides [13, 14]. Better decomposition characteristics allow a reduction in growth temperature and V/III ratio, leading to a more efficient deposition process and a significant reduction in the arsenic waste material. Devices made from structures grown with TBAs and TBP exhibit state of the art performance . The compositional uniformity of quaternary (InGaAsP) material is significantly enhanced using TBAs and TBP . In this work, we investigate MUTC-PD structure to achieve both high power and high speed. These photodetectors can achieve simultaneously a high responsivity of 0.51 A/W (without ARC) with a high photocurrent of over 150 mA with −3 dB bandwidth of ~3 GHz. The smaller diameter devices can achieve high band width with large photocurrent.
2. MUTC Design and Fabrication
The InP-InGaAs epitaxial device structures used in this work were grown in AIXTRON 200 horizontal MOCVD reactor on semi-insulating (100) InP substrates at 100 mbar chamber pressure and 630°C substrate temperature under nitrogen ambient. In this epitaxial growth, the precursors used were tertiarybutylarsine (TBAs), tertiarybutylphosphine (TBP), trimethylindium (TMIn), and trimethylgallium (TMGa). Dimethylzinc (DMZn) and Silane (SiH4) were used for p- and n-type doping, respectively. The use of the liquid group-V precursors TBAs and TBP instead of AsH3 and PH3 significantly increases the SiH4 doping efficiency . Better crystalline quality and composition controllability can be achieved even at relatively lower V/III using TBAs and TBP . The growth rate, compositions, and doping concentration of the individual layers were determined by characterizing the 350–400 nm thick single InP, InGaAs, and InGaAsP layers.
A schematic cross-section of the device structure is shown in Table 1, with the band diagram is shown in Figure 1. The two 15-nm undoped quaternary InGaAsP 1.1 μm (Q1.1) & InGaAsP 1.4 μm (Q1.4) layers were used to smoothen the abrupt conduction band barrier at the InGaAs-InP heterojunction interface. To help carrier transport in the doped absorbing layer, the doping of the InGaAs absorbing region was graded in four steps to create a quasi-electric field. The 350-nm-thick p-InP layer was used to block electron diffusion toward the top surface. In the depletion region, the 200-nm InP layer was n-type-doped to cm−3, as charge compensation. The depleted InGaAs absorbing layer was also doped to compensate the space charge. The devices were fabricated for front illumination using a mesa isolation process. Ti-Au was used for both p- and n-type Ohmic contacts. The devices were passivated using BCB. Top-illuminated UTC-PDs with cylindrical MESAs of different diameters were fabricated using standard processing techniques. The mesa formation was based on wet etching processes to minimize the surface damage. The mesa was connected to the coplanar waveguide for RF probing with BCB planarization. Microwave contact pads and air-bridge connection to the p-InGaAs contact layer were fabricated for high speed measurements. The photoresponsivity and high speed response characteristics of PD devices were tested in an Agilent Lightwave Component Analyzer (LCA) system N4373A, incorporated with a Keopsys high power erbium-doped optical power amplifier (EDFA).
3. Results and Discussion
3.1. Material Growth
Figure 2 shows the microscopic and crystallographic characterizations on as-grown MUTC-PD wafers. Selective InGaAs wet etch over InP (using H3PO4, H2O2 and H2O) was performed for 20 seconds to provide the layer contrast to X-SEM images in Figures 2(a) and 2(b). The wafer was grown at 630°C (Figure 2(b)), with smooth and abrupt interfaces and layered top surface which appears shiny to the naked eyes. Figure 2(b) shows the HR-XRD characterization performed on the as-grown MUTC-PD wafers, measured in a Panalytical X’pert Pro diffractometer. Only a single peak was observed in the reciprocal space mapping (RSM) measured along in Figure 2(b), which shows the lattice matched epilayers of InGaAs on InP.
All epilayers have been grown and studied individually (400 nm thick) for composition, band gap, doping, growth rate, and surface roughness, before the final full structure MUTC-PD device structure growth. Highly doped single Si-InP () layers were also investigated for the doping concentration and surface roughness. At growth temperature of 630°C a smooth and shiny Si-InP () layer was obtained. At lower growth temperatures this highly doped Si-InP layer showed some roughness. The dopant incorporation in MOCVD is dominated by chemistry and thermodynamics of the doping and growth process. At low growth temperatures, incorporation of impurity atoms (Zn and Si in this case) would be limited by kinetic barriers that make it difficult for atoms to acquire thermal equilibrium positions which may result in undesired doping profiles. The incorporation of Zn becomes strongly dependent on growth temperature. Also, Zn doping is limited by desorption and diffusion of Zn from the growing crystal surface. At growth temperature of ~630°C, a low Zn diffusion coefficient of 7 × 10−17 cm2/s (at doping concentration of 1 × 1018 cm−3) is reported by Enquist et al. . Such low diffusion coefficients make feasible the abrupt Zn doping profiles which are required in heterostructure devices. Also the coefficient is dependent on the Zn concentration, which increases with the Zn concentration.
3.2. DC Measurements
As shown in Figure 3(a), a low dark current of 32.5 nA and 60.2 nA at a reverse bias of 5 V has been measured from smaller device with diameter 24 μm and from large device with diameter of 80 μm, respectively. In comparison, Campbell group have reported a dark current of ~100 nA at 6 V for a 20 μm device , which is comparable to our large 80 μm device at 6 V. This low dark current in our devices allows the operations at higher reverse biases which helps to achieve high RF output power . The dark currents in junction photodiodes are relevant to the generation in the space charge region, diffusion from the quasi-neutral regions, and surface leakage. Low surface leakage is most important for the vertical mesa device structure. Thus, a desired etch profile and effective passivation are very important for the UTC-PD to reduce the sidewall leakage current. Room temperature DC characterization reveals a diode ideality factor of 1.34 for 24 μm device in the range of 0.1 to 0.45 V. The ideality factor is a figure of merit that describes the recombination behavior of the device. Recombination can occur at interfaces, thus the ideality factor is a manifestation of the density and quality of interfaces. The ideality factor of 1.34 in our device indicates that a large amount of current is due to diffusion and is not dominated by recombination. The dark current was normalized against the area of respective devices to evaluate the material quality (Figure 3(b)). Larger devices show lower normalized dark current, indicating that the dark current is dominated by surface effects. It implies that there is minimal leakage through the bulk of the device, indicating the better material quality of the grown epitaxial layers.
DC measurements were carried out with a monochromatic light source at 1.55 μm under different reverse bias voltages. The light was normal incident on the top surface of the device. The performances of different devices under different optical excitation and electrical bias are summarized in Table 2. A maximum photocurrent of 150.5 mA was obtained at 9 V from 80 μm device, and the device failure occurred at 11 V. In 80 μm device, a series resistance of 5.5 Ω was extracted from the forward bias dark I-V curve . At the applied optical wavelength of 1.55 μm, DC responsivity of 0.51 A/W at 9 V and 100 mW incident optical power was measured without antireflection coated (ARC) facets. This responsivity was calculated assuming no optical losses, for example, coupling loss, reflection, and over spilling in smaller devices. In comparison, Chtioui et al.  have reported ~0.55 A/W at 1.55 μm for an absorption layer thickness of 600 nm and Campbell group  have reported a responsivity of 0.75 A/W, with ARC, for similar MUTC-PD structure with absorption layer of 850 nm.
3.3. RF Measurements
Figure 4(a) shows the normalized RF response, which is limited by our measurement system at 20 GHz. The RF performance of different devices at 5 V is summarized in Table 3. The 3-dB bandwidth of a 24 μm device could not be measured completely due to using 20 GHz network analyzer. The smaller devices with diameter 24 μm has shown large −3 dB band width of ≫20 GHz at 19.5 mA photocurrent. Larger diameter devices, 80 μm diameter device, have shown high photocurrent of 149 mA with 2.8 GHz at 7 V. Results in Table 3 indicate that bandwidths of larger devices 80 μm, 50 μm, and 30 μm are RC-limited; however for the smaller devices with diameter below 24 μm, carrier transit time through absorption and collection layer play significant role. Compared to the UTC structures , the speed of MUTC structure is higher for similar size mainly because of the thicker depletion region which plays important part in the RC-limited bandwidth. It can be concluded that in our MUTC-PD wafer the band width of the smaller devices are limited by transit time and larger devices are RC-limited. The saturation current-bandwidth products for the respective devices are shown in Table 3. Our 30 μm device shows a saturation current-bandwidth product of 716 mA·GHz. In comparison, Campbell group  have reported a saturation current-bandwidth product of 1560 mA·GHz from a 40 μm device. Our smaller devices are capable of achieving comparable results after adding ARC on the top layer. The comparison of the performance of the high power MUTC-PD device achieved in this work with various other reports in literature is shown in Figure 4(b). It can be observed that our MUTC-PD device performance is comparable with the other high current devices [5, 9, 20, 22]. The thinner absorption and collection layers used in this work have shown improved bandwidth for smaller diameter devices and larger devices were able to achieve high photocurrent. These high bandwidth devices play a key role in realizing the future THz communication systems (30 GHz–10 THz) which can allow transmitting data with a high rate [10, 11]. Especially for THz-wave applications, UTC-PDs have shown promising performance in output power and operation frequency compared with conventional p-i-n type PDs .
In summary, the epilayers grown at intermediate temperature of 630°C using liquid group-V precursors TBAs and TBP, with a small ideality factor and low dark current, have shown good material quality with sharp interfaces and shiny top surface. InGaAs-InP MUTC photodetector devices with charge-compensated collector layer with high photocurrent and fast response has been demonstrated. Our large device with diameter of 80 μm can achieve high photocurrent of 150 mA with −3 dB bandwidth of ~3 GHz. Suitable ARC coating, back side illumination, and thicker absorption layer can further improve the device responsivity. The RF response of the larger devices is mainly limited by the RC-limited bandwidth due to thin collection layer and can be further improved by minimizing series resistance, optimizing structure design, and using heat sink for cooling the device under test.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
The authors would like to thank Ang Kian Siong for helping in device fabrication and Dr. Liu Chongyang for insightful discussion.
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