A Review on the Fabrication of Electrospun Polymer Electrolyte Membrane for Direct Methanol Fuel Cell
Table 4
Electrospinning parameters and their effects on fiber morphology and fiber diameter.
Parameter
Remarks
Reference
Applied voltage
Deposition pattern of fibers changes from random orientation into a straight arrangement. Fiber bead density increases with increasing instability due to the increase of the applied voltage. Increasing applied voltage, thinning the fiber, reducing average diameter of the fiber, and causing multiple jets. Higher applied voltage broadens the distributions of the diameters of fiber.
Jet diameter decreases with increasing distance. At short distance, the fibers are not completely stabilized and eventually the cross-sections of spun fiber become flatter and some fibers stick together becoming bundle fiber. At long distance, the fibers exhibit a straight; cylindrical morphology indicates the fiber mostly dried when reaching the collector.
Below critical concentration, the fiber jet will break down due to generation of mixture of fibers and droplets jet. Above the critical concentration, a stable jet is difficult to form. Bimodal distribution of fiber diameters is possible to form from higher concentration solutions. Decreasing concentration will reduce the diameter of electrospun fiber; further decrease will form beaded fibers.
Too diluted solution is difficult to form a stable jet; the jet will break whereas too viscous solution will make it difficult to form fiber due to the solution drying at the tip. Higher viscosity produces fiber without beads.
Reduced surface tension will produce fibers without beads. Reduced surface tension will form a larger diameter of the fibers. (Depending on polymer and solvent.)
At higher feeding rate, this will exceed the delivery rate of solution with applied voltage and eventually result in tiny drops of jet on the collector. At low feeding rate, the solution is ejected faster and the shift of the mass balance will result in sustained but unstable jet which eventually forms fiber with beads.
Molecular weight affects the manipulated concentration in order to electrospin fine fibers. Low molecular weight can easily form nonuniform fibers with bead. High molecular weight will be able to produce uniform fibers without bead.